3
4.
Loosen locknut and back out (turn counter-clockwise)
relief valve to prevent unintended pressure build-up.
No tools are needed to adjust the relief valve. See
Figure 1.
4.1 Hose Connections
1.
Couple hoses to console outlet manifold as shown in
Figure 2. BE SURE to use a Sweeney hose marked
“10,000 psi [700 bar] max.” Rotate coupler locking
rings. “A” port is for advancing and “B” port is for
retracting the piston in the torque wrench. Consoles
are supplied with the specified coupling halves
already connected to the console ports to prevent
incorrect coupling of hoses to wrench.
2.
Couple hoses to torque wrench as shown in Figure 3.
Rotate coupler lock rings. When using the Sweeney
console and torque wrench combination, Sweeney
hoses and couplers are designed so that the console
advance port can only be connected to the wrench
advance port, and the console retract port can only be
connected to the wrench retract port.
WARNING:
To ensure proper operation, avoid
kinking or tightly bending hoses. If a hose becomes
kinked or otherwise damaged, it MUST BE replaced.
Damaged hoses may rupture at high pressure causing
personal injury.
WARNING:
Attempting to couple a hose to the
console or torque wrench while coupler is under
pressure can result in fluid leakage or personal injury.
5.0 OPERATION
IMPORTANT: When possible,
a single user should
operate the torque wrench and console. This can
prevent accidental activation of the console while
the operator is positioning the wrench.
1.
Check all system fittings and connections to be sure
they are tight and leak free.
2.
Check oil level in reservoir. Oil level should be 1 inch
below vent/fill plug opening.
3.
Vent reservoir by turning vent/fill plug 1 to 2 turns
counter-clockwise from fully closed position.
CAUTION:
Operating console without a sufficient
amount of oil will damage the console. Add oil only
when system components are retracted or system
will contain more oil than the console reservoir can hold.
CAUTION:
Reservoir must be vented whenever
console is running. If not, a vacuum may develop in
the reservoir, preventing the flow of oil through the
console.
4.
Be sure the console switch is “OFF.” See Figure 4.
1325
9414
6772
950
1000
1025
975
7124
7300
6950
1375
1400
1350
9766
9943
9593
4321
600
2407
325
5372
750
6071
850
925
900
875
6248
6600
6421
825
800
775
5897
5545
5721
PSI
Ft.Lb
675
725
700
4848
5193
5021
350
375
2579
2993
1125
8000
1225
8707
1250
1300
1275
9236
9062
8886
1175
1200
1150
8179
8357
8531
Ft.Lb
PSI
1050
1100
1075
7476
7828
7650
4497
4669
625
650
RSL2
1014
125
1710
225
275
300
250
2055
2229
1883
175
150
200
1364
1186
1538
Ft.Lb
PSI
2921
400
3621
500
4145
3972
3800
550
575
525
3100
3448
3276
425
475
450
Ft.Lb
PSI
8909
6225
1850
2700
9384
9847
9541
6384
6543
6700
1900
1950
2000
2850
2900
3000
6857
PSI
7331
7175
7016
7806
7650
8121
8279
7962
7489
8752
4962
1450
2200
5438
5279
5752
5911
5594
5121
6069
1650
1700
1750
1800
1550
1600
1500
2400
2450
2500
2650
2350
2300
2250
2438
2597
4489
4806
4648
Ft.Lb
1300
1400
1350
650
700
PSI
Ft.Lb
2150
2100
2050
1200
1250
4331
4175
1175
1333
1491
1648
1806
1965
2122
2279
450
500
600
550
250
400
300
350
1150
1100
1000
1050
3543
3857
3700
4016
850
800
900
950
3070
2911
3228
3384
1016
Ft.Lb
200
Ft.Lb
750
PSI
RSL4
PSI
2753
Figure 1
Figure 2
Figure 3
B
A
Console
SWEENEY 10,000 PSI [700 BAR] MAX.
SWEENEY 10,000 PSI [700 BAR] MAX.
B
Figure 4
ON
OFF
Momentary Advance
(Can be used instead
of pendant.)
(Activates electrical
Circuit only.)
1325
9414
6772
950
1000
1025
975
7124
7300
6950
1375
1400
1350
9766
9943
9593
4321
600
2407
325
5372
750
6071
850
925
900
875
6248
6600
6421
825
800
775
5897
5545
5721
PSI
Ft.Lb
675
725
700
4848
5193
5021
350
375
2579
2993
1125
8000
1225
8707
1250
1300
1275
9236
9062
8886
1175
1200
1150
8179
8357
8531
Ft.Lb
PSI
1050
1100
1075
7476
7828
7650
4497
4669
625
650
RSL2
1014
125
1710
225
275
300
250
2055
2229
1883
175
150
200
1364
1186
1538
Ft.Lb
PSI
2921
400
3621
500
4145
3972
3800
550
575
525
3100
3448
3276
425
475
450
Ft.Lb
PSI
8909
6225
1850
2700
9384
9847
9541
6384
6543
6700
1900
1950
2000
2850
2900
3000
6857
PSI
7331
7175
7016
7806
7650
8121
8279
7962
7489
8752
4962
1450
2200
5438
5279
5752
5911
5594
5121
6069
1650
1700
1750
1800
1550
1600
1500
2400
2450
2500
2650
2350
2300
2250
2438
2597
4489
4806
4648
Ft.Lb
1300
1400
1350
650
700
PSI
Ft.Lb
2150
2100
2050
1200
1250
4331
4175
1175
1333
1491
1648
1806
1965
2122
2279
450
500
600
550
250
400
300
350
1150
1100
1000
1050
3543
3857
3700
4016
850
800
900
950
3070
2911
3228
3384
1016
Ft.Lb
200
Ft.Lb
750
PSI
RSL4
PSI
2753
Vent/Fill Plug
Relief Valve
A