SWEENEY MX1E Instruction Sheet Download Page 3

3

4.

Loosen locknut and back out (turn counter-clockwise)
relief valve to prevent unintended pressure build-up.
No tools are needed to adjust the relief valve. See
Figure 1.

4.1  Hose Connections

1.

Couple hoses to console outlet manifold as shown in
Figure 2. BE SURE to use a Sweeney hose marked
“10,000 psi [700 bar] max.” Rotate coupler locking
rings. “A” port is for advancing and “B” port is for
retracting the piston in the torque wrench.  Consoles
are supplied with the specified coupling halves
already connected to the console ports to prevent
incorrect coupling of hoses to wrench.

2.

Couple hoses to torque wrench as shown in Figure 3.
Rotate coupler lock rings. When using the Sweeney
console and torque wrench combination, Sweeney
hoses and couplers are designed so that the console

advance port can only be connected to the wrench
advance port, and the console retract port can only be
connected to the wrench retract port.

WARNING:

To ensure proper operation, avoid

kinking or tightly bending hoses. If a hose becomes
kinked or otherwise damaged, it MUST BE replaced.

Damaged hoses may rupture at high pressure causing
personal injury.

WARNING: 

Attempting to couple a hose to the

console or torque wrench while coupler is under
pressure can result in fluid leakage or personal injury.

5.0  OPERATION

IMPORTANT: When possible, 

a single user should

operate the torque wrench and console. This can
prevent accidental activation of the console while
the operator is positioning the wrench.

1.

Check all system fittings and connections to be sure
they are tight and leak free.

2.

Check oil level in reservoir. Oil level should be 1 inch
below vent/fill plug opening.

3.

Vent reservoir by turning vent/fill plug 1 to 2 turns
counter-clockwise from fully closed position.

CAUTION:

Operating console without a sufficient

amount of oil will damage the console. Add oil only
when system components are retracted or system

will contain more oil than the console reservoir can hold.

CAUTION:

Reservoir must be vented whenever

console is running. If not, a vacuum may develop in
the reservoir, preventing the flow of oil through the

console.

4.

Be sure the console switch is “OFF.” See Figure 4.

1325

9414

6772

950

1000
1025

975

7124
7300

6950

1375
1400

1350

9766
9943

9593

4321

600

2407

325

5372

750

6071

850

925

900

875

6248

6600

6421

825

800

775

5897

5545
5721

PSI

Ft.Lb
675

725

700

4848

5193

5021

350
375

2579
2993

1125

8000

1225

8707

1250

1300

1275

9236

9062

8886

1175
1200

1150

8179
8357
8531

Ft.Lb

PSI

1050

1100

1075

7476

7828

7650

4497
4669

625
650

RSL2

1014

125

1710

225

275
300

250

2055
2229

1883

175

150

200

1364

1186

1538

Ft.Lb

PSI

2921

400

3621

500

4145

3972

3800

550
575

525

3100

3448

3276

425

475

450

Ft.Lb

PSI

8909

6225

1850

2700

9384

9847

9541

6384
6543
6700

1900
1950
2000

2850
2900
3000

6857

PSI

7331

7175

7016

7806

7650

8121
8279

7962

7489

8752

4962

1450

2200

5438

5279

5752
5911

5594

5121

6069

1650
1700
1750
1800

1550
1600

1500

2400
2450
2500
2650

2350

2300

2250

2438
2597

4489

4806

4648

Ft.Lb
1300

1400

1350

650
700

PSI

Ft.Lb

2150

2100

2050

1200
1250

4331

4175

1175
1333
1491
1648
1806
1965
2122
2279

450
500

600

550

250

400

300
350

1150

1100

1000
1050

3543

3857

3700

4016

850

800

900
950

3070

2911

3228
3384

1016

Ft.Lb

200

Ft.Lb

750

PSI

RSL4

PSI

2753

Figure 1

Figure 2

Figure 3

B

A

Console

SWEENEY 10,000 PSI [700 BAR] MAX.

SWEENEY 10,000 PSI [700 BAR] MAX.

B

Figure 4

ON

OFF

Momentary Advance
(Can be used instead
of pendant.)

(Activates electrical
Circuit only.)

1325

9414

6772

950

1000
1025

975

7124
7300

6950

1375
1400

1350

9766
9943

9593

4321

600

2407

325

5372

750

6071

850

925

900

875

6248

6600

6421

825

800

775

5897

5545
5721

PSI

Ft.Lb
675

725

700

4848

5193

5021

350
375

2579
2993

1125

8000

1225

8707

1250

1300

1275

9236

9062

8886

1175
1200

1150

8179
8357
8531

Ft.Lb

PSI

1050

1100

1075

7476

7828

7650

4497
4669

625
650

RSL2

1014

125

1710

225

275
300

250

2055
2229

1883

175

150

200

1364

1186

1538

Ft.Lb

PSI

2921

400

3621

500

4145

3972

3800

550
575

525

3100

3448

3276

425

475

450

Ft.Lb

PSI

8909

6225

1850

2700

9384

9847

9541

6384
6543
6700

1900
1950
2000

2850
2900
3000

6857

PSI

7331

7175

7016

7806

7650

8121
8279

7962

7489

8752

4962

1450

2200

5438

5279

5752
5911

5594

5121

6069

1650
1700
1750
1800

1550
1600

1500

2400
2450
2500
2650

2350

2300

2250

2438
2597

4489

4806

4648

Ft.Lb
1300

1400

1350

650
700

PSI

Ft.Lb

2150

2100

2050

1200
1250

4331

4175

1175
1333
1491
1648
1806
1965
2122
2279

450
500

600

550

250

400

300
350

1150

1100

1000
1050

3543

3857

3700

4016

850

800

900
950

3070

2911

3228
3384

1016

Ft.Lb

200

Ft.Lb

750

PSI

RSL4

PSI

2753

Vent/Fill Plug

Relief Valve

A

Summary of Contents for MX1E

Page 1: ...component in the system Install pressure gauges in the system to monitor operating pressure It is your window to what is happening in the system CAUTION Avoid damaging hydraulic hose Avoid sharp bend...

Page 2: ...Always be sure tools are fully retracted before adding fluid to the reservoir CAUTION To prevent damage to console electric motor check specifications and motor plate data CAUTION To prevent oil spill...

Page 3: ...25 975 7124 7300 6950 1375 1400 1350 9766 9943 9593 4321 600 2407 325 5372 750 6071 850 925 900 875 6248 6600 6421 825 800 775 5897 5545 5721 PSI Ft Lb 675 725 700 4848 5193 5021 350 375 2579 2993 112...

Page 4: ...See torque wrench instructions for amount of pressure required to produce desired torque Note that the maximum pressure varies for different wrenches and accessories 2 Loosen locknut and back out rel...

Page 5: ...olution Motor current draw is excessive Noisy console operation Console fails to maintain pressure Low oil output Console builds pressure slowly or erratically Console is overheating Defective motor B...

Page 6: ...y circuits of the control transformer If a fuse blows investigate and correct the source of the failure Then replace the blown fuse with a new fuse of the correct rating For fuse ratings refer to the...

Page 7: ...installed or used not in accordance with instructions furnished with the product by Sweeney SWEENEY WILL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY CHARACTER AS...

Page 8: ...A DOVER DIVERSIFIED COMPANY 359 Inverness Drive South Suite B Englewood Colorado 80112 5816 Telephone 303 792 5240 Telex 4990571 Telefax 303 792 5124 Toll Free 1 800 448 2524...

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