swaploader SL-505 Parts And Operation Manual Download

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TABLE OF CONTENTS

I. INTRODUCTION

Letter to Customer

Warranty

Statement

Safety

Suggestions

II. INSTALLATION

Initial

Inspection

Hoist

Installation

Controls

Installation

Hydraulic Tank Installation

P.T.O.

Selection

Pump

Installation

Start Up Procedure

400 Series Subframe Dimensions

Stabilizer Installation (Optional)

Accessory

Installation

Bumper Assembly

Bumper Assembly, w/ Extension

Bumper Assembly, Folding

Bumper Assembly, Drop Down

Cab Guard Assembly

        Fender Assembly, Tandem Axle
        Rear Light Bar Assembly
        Roller & Roller Mount
        Toolbox Assembly

III. OPERATION

Loading a Container

Dumping a Container

Placing a Container on the Ground

Operating the Stabilizer

IV. MAINTENANCE

Weekly Service (50 Operations)

Monthly Service (200 Operations)

Yearly

Service

Lubrication

Diagram

Hydraulic Oil Specifications
Hydraulic Filter Interchange

General Maintenance Parts List

Replacement

Bearing

List

Mast Lock (Safety Latch) Inspection &

Adjustment Instructions

Pressure Check Instructions

V. PARTS

LIST

Base

Assembly

Mainframe

Subassembly

Rear Pivot Subassembly

Telescopic Jib Subassembly

Mast Lock (Safety Latch) Assembly

Hoist Installation Kit Assembly

Manual Control Assembly, 2 Section

Hyd. Sub-Ass’y – Base Cylinder Circuit

Hyd. Sub-Ass’y – Chassis-Tank Circuit

Hydraulic Sub-Assembly – Pump Circuit

Decal

Assembly

VI. OPTIONS

Air Shift Control Assembly, 2 Section

Air Circuit, 2 Section

Manual Control Assembly, 3-Section

Air Shift Control Assembly, 3-Section

Air Circuit, 3-Section

Stabilizer Final Assembly

Stabilizer

Sub-Assembly

Hyd. Sub-Assembly – Stabilizer Circuit

SL-505/545/650 Rev. 07/2009

Summary of Contents for SL-505

Page 1: ...Model SL 505 Parts and Operations Manual Hoist Serial Number ____________________ ...

Page 2: ......

Page 3: ...he proper mechanical operation of the unit as described in the written Parts Operations Manual provided by SwapLoader USA Ltd has been discussed with the customer CUSTOMER INFORMATION Company Name Contact Name owner Address City State Zip Phone Customer s Signature Waste Recycling Municipal Fire Dept Construction Contractor Tree Nursery Lumber Yard Landscaping Roofing Other COMPLETE SAVE TO YOUR C...

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Page 5: ...the centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please include photos of the h...

Page 6: ...the inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extende...

Page 7: ...41H54 REV A SL 505 DECAL ASSEMBLY 5 9 8 10 REF OUTER TUBE ASS Y 10 8 5 1 10 12 2 12 2 4 11 3 REF OUTER TUBE ASS Y ON VISOR 7 1 10 ON DASHBOARD 6 ...

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Page 9: ...ce 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock Safety Latch Inspection Adjustment Instructions Pressure Check Instructions V PARTS LIST Base Assembly Mainframe Subassembly Rear Pivot Subassembly Telescopic Jib Subassembly Mast Lock Safety L...

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Page 11: ...INTRODUCTION ...

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Page 13: ...bility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prompt efficient service when you order parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is ...

Page 14: ...y SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returned parts once w...

Page 15: ...or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear holddowns The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perform pe...

Page 16: ...is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pressu...

Page 17: ...CIFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P13 SAFETY INSTRUCTIONS 7 ONE 90P18 RELIEF VALVE 8 ONE 90P52 PROP DECAL 9 ONE 90P78 HIGH PRESSURE FLUID The following is a list of all the Swaploader Safety Decals and their part numbers Please use when reordering replacement decals 90P07 OPERATIONS SERVICE MANUAL WARNING ...

Page 18: ...INTRODUCTION 1 6 09 2009 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SWAPLOADER SAFETY INSTRUCTIONS 90P18 RELIEF VALVE ...

Page 19: ...INTRODUCTION 1 7 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID ...

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Page 21: ...INSTALLATION ...

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Page 23: ...om the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables to the hydraulic control value assembly 3 Install the hydraulic tank hydraulic filter and hydraulic plumbing between the hydraulic tank and the control valve assembly 4 Select and install the P T O on the truck transmission Note This can be done prior to hoist installation on the...

Page 24: ...r operator to ensure the completed chassis meets or exceeds all federal state and local regulations Also the hoist should not be used to lift and haul any load that exceeds the load rating of any of the individual components of the completed chassis tires axles suspension etc The clear frame dimension indicated in the picture above allows for the overall length of the hoist plus 5 inches for cab c...

Page 25: ...r mounting the control valve assembly and the hydraulic tank You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails Typically the holes must be at least 2 from the top of the truck chassis rails Reference figure C D E Once the locations of the mount brackets have been determined use the mount brackets as a template for mark...

Page 26: ...s to the hoist mainframe as indicated on Figures C thru E You may need to modify the mount brackets or add shim plates to allow for variances in the width of the truck chassis as well as to allow for top rivets stepped channels etc Figure C Figure D ...

Page 27: ...e taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arching across bearings gears etc Note The hoist mainframe is made from high strength low alloy steel Use an appropriate welding process Figure E ...

Page 28: ...S Y SPRINGS APPROX 1 8 BETWEEN UPPER LOWER SPRING MOUNTING BRACKETS 3 11 12 TRUCK FRAME REF 1 8 IN 8 11 12 5 3 11 8 12 24 REF 11 8 12 5 4 11 8 12 11 8 12 7 9 13 7 9 10 15 16 17 6 14 8 HYD TANK REF HYD CONTROL VALVE REF HYD VALVE REF LEAVE 1 8 GAP COMPRESS RUBBER ...

Page 29: ...icated on Drawing No 91H08 The clamp assemblies that are provided in the Loose Parts Box should support the tubing See Drawing 43H01 4 Determine the best location in the cab for the control levers Pt No 20P08 The location should be such that the controls can be easily reached while operating the truck A control lever console Pt No 20P09 is provided to facilitate the mounting of the control levers ...

Page 30: ...SL 505 INS 2 8 09 2009 90H49 REV A SL 505 545 650 MANUAL CONTROL ASS Y 2 SECTION 24 REF TYP 4 3 CONTROL JIB 2 HOIST CONTROL 2 TYP 5 6 1 HYD TANK REF ...

Page 31: ...SL 505 INS 2 9 09 2009 91H08 SL 505 545 HYD CONTROL VALVE REF 17 SEE NOTE 1 15 16 11 3 2 5 6 10 10 1 9 9 1 8 7 13 4 4 12 14 BHD TEE UPPER ADP BHD TEE LOWER ADP BHD UNION LOWER ADP BHD UNION UPPER ADP ...

Page 32: ...supplied are 96 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as a good cable path is essential for a proper operating system Keep bends in the cable path to a minimum and be as generous as possible Under no circumstances should any bend be tighter than an 8 radi...

Page 33: ...hreaded Rod until it bottoms against Clevis Align Clevis so it will mate with Spool Terminal Eye and secure Jam Nut against Clevis 4 Slide the Clevis onto Terminal Eye on spool and align the holes Insert Clevis Pin through yoke and Terminal Eye holes and secure Clevis Pin with Retaining Ring 5 Now with the Cable attached to the valve and control head turn the Flange Adapter Flange Sleeve Assembly ...

Page 34: ... the Loose Parts Box should support the tubing See Drawing 43H01 4 Determine the best location in the cab for the control handle assembly Pt No 20P72 The location should be such that the controls can be easily reached while operating the truck A control handle console Pt No 51H27 is provided to facilitate the mounting of the control handles See diagram below 5 Install the air fittings and hose as ...

Page 35: ...SL 505 INS 2 13 09 2009 90H47 REV C SL 505 545 650 AIR CONTROL ASS Y 2 SECTION 3 3 TYP 4 CONTROL JIB 2 HOIST CONTROL 2 1 1 5 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 36: ...H ON TUBE MP 4 4 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 LEAVE EXHAUST PORT OPEN 2 SECTION AIR 20P72 REF CONTROL HANDLE ASS Y HYD CONTROL VALVE ASS Y 20P71 REF 20P59 REF W AIR SHIFT KITS BRASS ADP PUSH ON TUBE MP 4 2 BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 ...

Page 37: ...ted on the right hand side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 1 2 inch diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the co...

Page 38: ...1 Dia w 5 16 keyway Hydraulic Pump Rotation L H As provided See Note 2 The hydraulic pump rotation can be reversed to R H by a qualified hydraulic technician or it can be sourced through Swaploader Ratio of Pump RPM to Engine RPM 80 to 100 NOTE 1 P T O torque and power requirements are based on the unit operating at main relief pressure Normal operating pressure will be less NOTE 2 P T O output ro...

Page 39: ...n pumps for the SL 505 hoist model MODEL L H Rotation Pump standard R H Rotation Pump special SL 505 20P85 21P34 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump Oil enters the pump through the inlet suction port travels around the outside of the gears and is forced out through the outlet exhaust port Oil ente...

Page 40: ...length Install the hose on the hose barb fittings at the tank and at the pump and secure with the hose clamps provided NOTE Prior to startup this hose must be filled with oil 4 The pressure hose the hydraulic pump to the control valve assembly is ant supplied with the hoist as it must be made to the proper length This hose must be purchased from a local hydraulic hose assembly supplier per the fol...

Page 41: ...SL 505 INS 2 19 09 2009 91H09 SL 505 545 650 HYD SUB ASS Y PUMP CIRCUIT 2 5 6 7 3 1 4 HYD TANK REF 20P86 TANK STRAINER REF 21P16 HYD PUMP REF SUPPLIED BY CUSTOMER HYD CONTROL VALVE REF ...

Page 42: ...pump run without oil 4 Check for leaks and tighten fittings as necessary 5 Verify the movement of the control levers corresponds to the movement of the cylinders per the figure below 6 Install all safety decals and product decals per Drawing No 41H54 after final installation and painting have been completed The factory prior to shipment of a hoist will install some decals that have a premask layer...

Page 43: ...front hook and the rear hold downs See figure S288 If possible pick up one of the containers that will actually be used with the SwapLoader hoist and verify the following Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold downs of the container latch into the hold downs on the hoist Check for any interferenc...

Page 44: ...mm 2 1 2 IN Ø 64 mm Ø LIFT BAR DETAIL 2 1 4 in FLAT TITLE DRAWING NO REV T M U S A LTD MODEL NO S 936 NOTES 1 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE CONTAINER FRONT IS REQUIRED 2 THIS DRAWING PROVIDES THE CRITICAL SUB FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIERS RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CA...

Page 45: ...the vehicle is loading a heavy container Therefore with the truck empty leave 2 to 3 inches of clearance between the ground and the roller Also you will need to check that when the roller is up in the transport position it does not interfere with any part of the rear axle rear suspension or brake components If some interference will occur you may slant the stabilizer mounting back from the vertica...

Page 46: ...he hydraulic adapters and hoses from the three section hydraulic control valve to the hydraulic cylinder Pt No 21P84 shown on drawings 42H62 90H83 in the Option section of the manual Tie up all loose hoses as required Be sure the hoses are routed to avoid exhaust components and all moving components of the rear axles 5 After the start procedure has been completed on the hoist verify that the movem...

Page 47: ... the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location c...

Page 48: ...s gears etc 2 All welds should be done utilizing a low hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 TOTAL 114 82 REAR BUMPER ASSEMBLY 52H11 1800 NE Broadway Avenue Des Moines Iowa U S A 5...

Page 49: ...cated more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 with factory installed extensions P N 52H13 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the b...

Page 50: ...w hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 TRUCK FRAME REF MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 3 1 52H13 REAR BUMPER EXTENSIONS 58 42 TOTAL 173 24 REAR BUMPER ASS Y w EXTENSIONS 52H11 with 52H13 Extensions 3 1800 NE Bro...

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Page 59: ...ximately 6 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldments Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis FIG 1 FIG 2 Approximately 6 48 MAX HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TR...

Page 60: ...d to fit MATERIAL LIST ITE M QTY P N DESCRIPTION WT lb PER EA 1 6 10H74 FENDER BRACKET WDMT 8 05 2 6 21H37 MOUNTING PLATE 1 09 3 6 21H42 RUBBER SPACER 85 4 6 21H61 FENDER TUBE 1 26 5 48 00P34 3 8 16 UNC LOCKING NUT 02 6 72 00771 3 8 DIA FLAT WASHER 05 7 24 00P78 3 8 DIA NYLON WASHER 8 24 00P44 3 8 16 UNC X 1 1 2 HHCS 07 9 16 01P21 3 8 16 UNC X 2 1 2 HHCS 09 10 8 00P99 3 8 16 UNC x 4 HHCS 11 11 2 9...

Page 61: ...10 05 09 REAR LIGHT BAR ASSEMBLY 51H68 ...

Page 62: ...late to truck frame See Fig 2 Additional Notes 4 Position stub light bar weldment Part No 51H69 on truck frame Stub light bar weldment should be as high and as far back as possible on the truck frame to avoid interference with the bumper and fenders It may be necessary to modify the stub light bar weldment to avoid interference Drill mounting holes as required and mount using fasteners provided Se...

Page 63: ...side of center plate See Fig 2 using the fasteners provided See Fig 3 9 Route all wire harnesses into the junction box Wire harnesses must enter the junction box through a compression fitting Based on the size of the wire harness choose a compression fitting with an appropriately sized grommet Make wiring connections in junction box with wire harness from truck cab as indicated on wiring diagram S...

Page 64: ...10 05 09 ...

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Page 69: ...the centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please include photos of the h...

Page 70: ...the inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extende...

Page 71: ...OPERATION ...

Page 72: ......

Page 73: ... O Refer to P T O manual for operation 2 Retract the jib right control lever backward Then tilt the arm backward left control lever backward 3 Make sure the work area in front of the container is clear of people and obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching height rather tilt the arm RAISE UNL...

Page 74: ...the truck and steer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 5 When the container is resting on the frame move the jib forward all the way to ensure the container is held in the body locks right control lever forward Disengage the P T O DUMPING 1 Move the jib forward rig...

Page 75: ... backwards left control backward When the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Rotate jib all the way till the container touches the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP ON UNEVEN GROUND ...

Page 76: ...e lowered between steps 3 4 while when Placing the Container on the Ground the stabilizer should be lowered between steps 1 2 see the previous operating instructions on pages 3 1 to 3 3 To lower the stabilizer push forward on the left control lever until the roller is all the way down When finished with loading or unloading the container the stabilizer roller should be raised prior to disengaging ...

Page 77: ...MAINTENANCE ...

Page 78: ......

Page 79: ...lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 3 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection Adjustment Instructions on page 4 7 of the maintenance section 4 Check adjustments on the jib lockout valve Refer to the Jib Lockout Valve...

Page 80: ...SL 505 MAI 4 2 08 2009 ...

Page 81: ...mponents can occur ISO Grade 32 ISO Grade 46 Company Name Brand Name Grade Company Name Brand Name Grade Castrol BP Paradene 32AW Castrol BP Paradene 46AW CITGO A W 32 CITGO A W 46 Exxon Nuto H 32 Exxon Nuto H 46 Mobil DTE 24 DTE 13 Mobil DTE 25 DTE 15 Shell Tellus 32 Shell Tellus 46 SUNOCO Sun Vis 706 816 WR SUNOCO Sun Vis 747 821 WR HYDRAULIC FILTER ELEMENT SPECIFICATIONS INTERCHANGE CHART Eleme...

Page 82: ...ib S N M00270 NEWER 21P79 SEAL KIT HYDRAULIC CYLINDER 21P17 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 20P46 HYDRAULIC CYLINDER 5φ X 52 Jib S N M00269 OLDER 20P48 SEAL KIT HYDRAULIC CYLINDER 21P17 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 20P85 HYDRAULIC PUMP GEAR 5 48 CID L H ROT Standard 21P34 HYDRAULIC PUMP GEAR 5 48 CID R H ROT Optional 20P94 SEAL KIT HYDRAULIC PUMP 20P61 HYDRAULIC FILTER ASSEMBL...

Page 83: ...P59 HYDRAULIC CONTROL VALVE 2 SECT 21P18 HYDRAULIC RELIEF VALVE CARTRIDGE 3 500 PSI 21P29 HYDRAULIC VALVE 2 WAY 21P39 SEAL KIT FOR 21P29 90P71 WEAR PAD 12 Z CHANNEL 00755 3 8φ LOCK WASHER 00P14 3 8 16 HEX NUT 00P68 3 8 16 x 1 1 4 FL HD SCREW SST 80H35 CLAMP LINER OUTER TUBE 00P68 3 8 16 x 1 1 4 FL HD SCREW BRASS 60H11 WEAR BLOCK JIB 00P79 3 8 16 x 3 4 FL HD SCREW BRASS ...

Page 84: ...MINUM BRONZE BEARING QTY 1 PER PIN 40H84 MAIN PIVOT PIN FOR 40H96 PIVOT JOINT SUB ASSEMBLY 50P20 ALUMINUM BRONZE BEARING QTY 1 PER PIN 40H93 ROLLER ASSEMBLY FOR 40H96 PIVOT JOINT SUB ASSEMBLY 84H35 BRONZE BEARING QTY 1 PER ROLLER 20P79 HYD CYLINDER 7φ X 74 FOR 40H95 MAINFRAME SUB ASS Y SPL CYLINDER BEARINGS CONTACT SWAPLOADER ...

Page 85: ...stment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First inspect the adjustment tube and bolt on the jib make sure nothing is missing or bent Next inspect the release lever and connection bar on the outer tube look for any missing or bent components such as ears or pins Fina...

Page 86: ...ted 2 Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 if not proceed to steps 3 5 3 Loosen the jam nut on the adjustment bolt 4 Turn the adjustment bolt counter clockwise to increase the gap or clockwise to decrease the gap 5 Once the 1 4 clearance is achieved then tighten the jam nut Make sure to hold the adjustment bolt f...

Page 87: ... on the driver side of the hoist see Drawing No 40H95 in the Part List pages of the manual Visually inspect the jib lockout valve roller and the condition of the valve ramp on the hoist pivot joint without a container on the hoist see illustration on the next page this is most easily performed with the hoist back in a dismount mode If either part shows signs of wear or damage then replace or repai...

Page 88: ...into proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Work Port Size Spool Type Pressure Maximum Flow Rate Maximum 21P29 7 8 14 ORB SAE 10 2 Way 2 Position N C 4 600 PSI Nominal 24 GPM Nominal Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SIDE VIEW Mainframe Ref Mainframe Ref ...

Page 89: ...ost Hyd Pressure Gauge Hose Ass y Part No 22P10 PRESSURE CHECK STEPS 1 Locate the 90 male JIC 4 hydraulic adapter SWL 10P37 found on the top of the hoist hydraulic control valve see illustration below This 90 male 4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation see the hoist parts operations manual SWL P...

Page 90: ... 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 505 should have a reading of 3 500 PSI 6 With the pressure check complete release all functions and disengage the P T O Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SWL P N 10P37 Hydraulic Adapter Hyd Control Valve Ass y MP MJIC 90 4 4 PRESSURE...

Page 91: ... between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1 16 to 1 8 see Section View A A below When a gap greater than 1 8 exists since the clamp assembly has a fixed elevation inspect the clamp liner clamp plate and fasteners for excessive wear or damage see Section View A A below Replace parts as needed to bring the outer tube clamp assembl...

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Page 93: ...PARTS LIST ...

Page 94: ......

Page 95: ...41H56 REV A SL 505 SWAPLOADER HOIST BASE ASS Y 5 2 1 3 3 2 1 ...

Page 96: ...40H95 REV G SL 505 545 MAINFRAME SUB ASSEMBLY 20 19 13 14 MAINFRAME BODY GUIDE REF 2 2 3 3 7 7 8 9 9 8 15 13 14 4 14 13 15 4 17 13 16 18 ...

Page 97: ...40H96 REV B SL 505 545 PIVOT JOINT SUB ASSEMBLY 3 5 8 4 11 12 15 5 8 12 11 3 7 6 15 15 15 14 13 9 10 2 1 1 4 ...

Page 98: ...REV D SL 505 TELESCOPIC JIB SUB ASSEMBLY 19 1 13 8 20 3 2 6 14 21 4 7 15 16 2 12 5 17 11 17 11 10 9 18 18 10 9 5 12 4 3 LOCTITE 00P95 INTO 82H50 22 22 14 6 23 2 21 2 15 16 7 4 WEAR BLOCK BEYOND SEE DETAIL C C ...

Page 99: ...H53 REV A SL 505 TELESCOPIC JIB SUB ASSEMBLY 2 6 14 21 4 7 15 16 2 12 5 17 11 17 11 10 9 18 18 10 9 5 12 4 3 LOCTITE 00P95 INTO 82H50 22 22 21 2 15 16 7 4 WEAR BLOCK BEYOND SEE DETAIL C C 13 8 2 3 19 1 20 ...

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Page 102: ...90H49 REV A SL 505 545 650 MANUAL CONTROL ASS Y 2 SECTION 24 REF TYP 4 3 CONTROL JIB 2 HOIST CONTROL 2 TYP 5 6 1 HYD TANK REF ...

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Page 105: ...1 3 2 4 1 5 5 6 8 8 13 13 HYD CYL 7Ø x 74 REF 12 HYD CYL 5 0Ø x 52 SL 505 REF HYD CYL 5 0Ø x 48 SL 545 REF 6 12 7 14 BHD TEE UPPER ADP BHD TEE LOWER ADP BHD UNION UPPER ADP BHD UNION LOWER ADP HYD CYL 7Ø x 74 REF 1 1 1 3 7 ...

Page 106: ...91H08 SL 505 545 HYD CONTROL VALVE REF 17 SEE NOTE 1 15 16 11 3 2 5 6 10 10 1 9 9 1 8 7 13 4 4 12 14 BHD TEE UPPER ADP BHD TEE LOWER ADP BHD UNION LOWER ADP BHD UNION UPPER ADP ...

Page 107: ...91H09 SL 505 545 650 HYD SUB ASS Y PUMP CIRCUIT 2 5 6 7 3 1 4 HYD TANK REF 20P86 TANK STRAINER REF 21P16 HYD PUMP REF SUPPLIED BY CUSTOMER HYD CONTROL VALVE REF ...

Page 108: ...41H54 REV A SL 505 DECAL ASSEMBLY 5 9 8 10 REF OUTER TUBE ASS Y 10 8 5 1 10 12 2 12 2 4 11 3 REF OUTER TUBE ASS Y ON VISOR 7 1 10 ON DASHBOARD 6 ...

Page 109: ...OPTIONS ...

Page 110: ......

Page 111: ...90H47 REV C SL 505 545 650 AIR CONTROL ASS Y 2 SECTION 3 3 TYP 4 CONTROL JIB 2 HOIST CONTROL 2 1 1 5 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 112: ... 4 4 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 LEAVE EXHAUST PORT OPEN 2 SECTION AIR 20P72 REF CONTROL HANDLE ASS Y HYD CONTROL VALVE ASS Y 20P71 REF 20P59 REF W AIR SHIFT KITS BRASS ADP PUSH ON TUBE MP 4 2 BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 ...

Page 113: ...90H50 REV B SL 505 545 650 MANUAL CONTROL ASS Y 3 SECTION CONTROL JIB 2 HOIST CONTROL 2 STABILIZER CONTROL 2 TYP 4 3 TYP 5 1 6 ...

Page 114: ...90H48 REV C SL 505 545 650 AIR CONTROL ASS Y 3 SECTION ...

Page 115: ... MP 4 4 1 4 18 NPTF PORT 1 4 O D NYLON TUBE BLACK 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 21P88 REF 20P71 REF W AIR SHIFT KITS BRASS ADP PUSH ON TUBE MP 4 2 BRASS ADP PUSH ON TUBE MP SVL 90 4 2 BRASS ADP PUSH ON TUBE MP 4 2 LEAVE EXHAUST PORT OPEN HYD CONTROL VALVE ASS Y CONTROL HANDLE ASS Y ...

Page 116: ...2 FINAL ASSEMBLY STABILIZER TRUCK FRAME REF REF TRUCK FRAME 1 10 6 15 17 8 18 7 3 2 13 5 16 16 13 4 13 16 4 16 13 5 15 17 10 3 2 12 14 1 LOCTITE 00P03 INTO 42H64 9 18 62 1 4 22 11 16 39 2 3 GROUND CLEARANCE ...

Page 117: ...1 90H83 STABILIZER CIRCUIT HYDRAULIC SUB ASSEMBLY REF 2 2 1 3 4 HYD CYL 3Ø x 6 REF 21P84 5 CONTROL VALVE ASS Y ...

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Page 120: ...1800 NE Broadway Avenue Des Moines Iowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com ...

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