Labrie EXPERT 2000 2002 Operator'S Manual Download

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OPERATOR’S

MANUAL

PRODUCTIVITY THROUGH INNOVATION

RELEASE: July 2002

Part #47029

WITH COOL HAND & HELPING HAND

SUPPLEMENT

Summary of Contents for EXPERT 2000 2002

Page 1: ...OPERATOR S MANUAL PRODUCTIVITY THROUGH INNOVATION RELEASE July 2002 Part 47029 WITH COOL HAND HELPING HAND SUPPLEMENT...

Page 2: ......

Page 3: ...ment personnel Any time that you have a problem with a Labrie unit you should contact your vendor first He should be able to provide you with the proper help required parts or technical advice FIRST T...

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Page 5: ...PLOYEE 13 2 4 LOCKOUT TAGOUT PROCEDURE 14 2 5 LOCATION OF LABELS AND LOGOS 14 2 5 1 LOCATION OF LABELS ON BODY 14 2 5 2 LOCATION OF LABELS AND LOGOS ON TAILGATE 17 2 5 3 LOCATION OF LABELS INSIDE CAB...

Page 6: ...TOR CONTROL 34 3 2 9 SPEED UP INHIBITOR CONTROL 34 3 2 10 HOIST CONTROL 34 3 2 11 STANDARD TAILGATE CONTROL 34 3 2 12 DUAL TAILGATE CONTROL 35 3 2 13 TAILGATE AND SWING DOOR CONTROLS 35 3 2 14 OPTIONA...

Page 7: ...HE GO 49 3 4 15 STANDARD UNLOADING PROCEDURE 49 3 4 16 UNLOADING CORRECTIVE ACTIONS 52 3 4 17 UNLOADING EMERGENCY ACTIONS 53 3 4 18 HOPPER DAILY CLEANING 54 3 4 19 CHASSIS DAILY CLEANING 55 3 5 COOL H...

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Page 9: ...ifferent operating methods of the vehicle as well as the safety precautions to be taken By the end of reading this manual the operator should be able to perform all necessary tasks required to be done...

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Page 11: ...ntinued next page 2 1 GENERAL PRECAUTIONS It is the employer s responsibility to be assured that their employees are qualified and capable of operating this equipment THE FOLLOWING IS GENERAL SAFETY A...

Page 12: ...the packing system and anysystemthatmightendangerthesafety of the public and or the operator 6 Verify that the mirrors brakes acceleratorpedal steeringwheelandturn signals are in good working order 7...

Page 13: ...he vehicle is to be used again 5 Meet the appropriate lighting requirements for working at night if permitted 6 Regularly accompany the operator of the vehicle and take measures to insure the smooth a...

Page 14: ...lgate lifted body etc Move back and forth all control handles to release any residual pressure in the system Chock wheels on both sides 2 5 LOCATION OF LABELS AND LOGOS 2 5 1 LOCATION OF LABELS ON BOD...

Page 15: ...15 GENERAL SAFETY PRECAUTIONS 92561 11271 154921 149002 327081 201542 201482 20142 or 107822 2 5 1 LOCATION OF LABELS ON BODY 1 LOCATED ON BOTH SIDE OF THE BODY 2 OPTIONAL ONLY...

Page 16: ...EXPERT 2000 16 214391 107821 CID012501 CID012601 10774 10775 107761 2 5 1 LOCATION OF LABELS AND LOGOS ON BODY 1 Same location on the left hand side...

Page 17: ...17 GENERAL SAFETY PRECAUTIONS 09255 09255 32307 9252 2 5 2 LOCATION OF LABELS AND LOGOS ON TAILGATE...

Page 18: ...EXPERT 2000 18 DASH VIEW 2 5 3 LOCATION OF LABELS INSIDE CAB 9250 20140 20177 20425 20428 10781 12338 12369 9246...

Page 19: ...RECAUTIONS DASH VIEW 2 5 3 LOCATION OF LABELS INSIDE CAB 11733 21137 12308 18334 12104 NOTE THE LOCATION OF LABELS INSIDE CAB MAY CHANGE DEPENDING ON WHAT TYPE OF CHASSIS AND OR SPECIAL FEATURES INSTA...

Page 20: ...EXPERT 2000 20 2 5 3 LOCATION OF LABELS ON CONSOLE 10496 11537 10698 10497 12312 10494 12311 12338 32260...

Page 21: ...21 GENERAL SAFETY PRECAUTIONS 2 5 4 ILLUSTRATIONS OF LABELS 8790 9246 9247...

Page 22: ...EXPERT 2000 22 9252 2 5 4 ILLUSTRATIONS OF LABELS 9255 9256...

Page 23: ...23 GENERAL SAFETY PRECAUTIONS 10775 10776 2 5 4 ILLUSTRATIONS OF LABELS 10774...

Page 24: ...EXPERT 2000 24 11271 11427 2 5 4 ILLUSTRATIONS OF LABELS 10782...

Page 25: ...25 GENERAL SAFETY PRECAUTIONS 11497 2 5 4 ILLUSTRATIONS OF LABELS 12116 12104 11733...

Page 26: ...EXPERT 2000 26 12299 12245 12247 CID01260 CID01250 2 5 4 ILLUSTRATIONS OF LABELS...

Page 27: ...clear of any person or object preventing safe movement or operation 3 1 1 PRIOR TO START UP Before starting the vehicle ensure that no system will engage and start to operate as you are starting the...

Page 28: ...3 1 5 DRIVING THE VEHICLE The EXPERT 2000 side loader is equipped with two 2 steering wheels one on the left and the other on the right The right hand side steering wheel is to make waste collection e...

Page 29: ...HE VEHICLE HAS TO BE PARKED AND NO ONE NEARBY 3 1 7 BRAKE SYSTEM The temporary handbrake is located near the right hand side door when the cab conversion is done by Labrie Equipment and operates the s...

Page 30: ...lever Auto neutral Switch ON a PTO will engage only if RPM is lower than 900 RPM b Shifting transmission from neutral to drive is possible only if RPM is lower than 900 RPM c Hi idle is possible if tr...

Page 31: ...TANK EVEN IF THE P T O SWITCH IS TURNED OFF OTHERWISE THE PUMP WILL BE SERIOUSLY DAMAGED OR EVEN DESTROYED FIGURE 3 5 3 2 CONTROLS DESCRIPTION 3 2 1 ENGAGING THE PUMP The pump system is engaged by th...

Page 32: ...atically activated when using that function transmission has to be in neutral an speed up inhibitor ON 3 2 5 RETRACTION CONTROL The yellow button will retract the packing ram when the selector switch...

Page 33: ...33 OPERATOR S MANUAL PACKER CONTROL STATION FIGURE 3 7...

Page 34: ...ol will cut the fast idle speed up systemontheengine Figure 3 8 Thiscontrol is useful when it s time to adjust limit switches 3 2 10 HOIST CONTROL The hoist control is located on the cab console Figur...

Page 35: ...tailgate is operated by the standard joystick with a lock The swing door is released using the air control on the console figure 3 9 FIGURE 3 9 3 2 14 OPTIONAL CONTROLS Different optional controls co...

Page 36: ...ippers installed on the Expert 2000 The control valves are manually operated and located on the sides of the body Figure 3 12 3 2 17 PANIC BAR CONTROLS if installed The panic bar option is located on...

Page 37: ...ctive system to maintenance personnel 3 3 DAILY INSPECTION 3 3 1 APPROACHING THE VEHICLE As you approach the vehicle look for any object that the wind could have pushed under or against it Examine the...

Page 38: ...ove parking brake Apply the temporary handbrake if installed and test it the same way you tested the parking brake Apply the parking brake DAILY INSPECTION PROCEDURE Operate the packer for a full cycl...

Page 39: ...e side loading garbage truck because some of the refuse has to be thrown close to you and some of it in the farthest part of the hopper A pre planning of your routes reduces the amount of walking by t...

Page 40: ...uld start a cycle of the packing ram every time you have finished emptying one cart in the hopper If the hopper is of the commingle type you will have to cycle the packing ram more often the swept vol...

Page 41: ...g sequence To help during the unloading sequence you should leave a good amount of garbage in front of the packing ram and under the lowered crusher panel as you finish your route Once you are at the...

Page 42: ...r else it could probably overwork the operator in a shorter period of time With a side loading refuse unit it is important to plan your pick ups properly You have to know your route and what type of r...

Page 43: ...a chute system That should be thought of when you plan to use it in such a commingling program Figure 3 18 Some cart tipper systems are stored along the side and below the hopper in that position the...

Page 44: ...repeatedly try to put hard garbage in front of the ram as much as possible You may use the crusher panel if installed to prevent the garbage from popping up increasing the pressure applied on the comp...

Page 45: ...icle To step out keep a good hold on the vehicle until you have assured yourself of a good stand on solid ground Proceed to load the hopper as discussedintheaboveparagraphs Re enter the cab Apply foot...

Page 46: ...Follow step 1 to 3 Figure 3 23 Fold door by pushing on the center of the door Lock door in the open position figure 3 24 Lock the folded door behind the cab figure 3 25 To release use the inside cab...

Page 47: ...47 OPERATOR S MANUAL FIGURE 3 25 LATCH Lock the door using the latch behind the cab figure 3 25 FIGURE 3 24 FIGURE 3 26 DOOR LATCH RELEASE HANDLE...

Page 48: ...The same thing applies for a transmission mounted pump Do not engage it until you have tagged out the control appropriately When it will be time to start the pump again ensure that all valves on the h...

Page 49: ...Ensure the vehicle is on safe stable and level ground Check for overhead clearance before opening tailgate and raising body Remove tailgate safety pins Fully raise the tailgate Raise the body the mat...

Page 50: ...VEWITHBODY OR TAILGATE IN THE RAISED POSITION Move the unit to next dump site NEVER RAISE THE BODY IF THE LEFT TAILGATE IS NOT OPEN THE ICC BUMPER WILL NOT CLEAR THE GROUND The commingle versions of t...

Page 51: ...cleaning of hopper LEFT HAND SIDE TAILGATE ICC BUMPER RIGHT HAND SIDE TAILGATE FIGURE 3 29 YOU ARE NOW DRIVING AN UNBALANCED VEHICLE REDUCE SPEED AND DO NOT COVER LARGE DISTANCES UNLOADING PROCEDURE S...

Page 52: ...y until props sit over their supports and slowly lower the body untilthepropsaresecurelyblocked in their support Proceed with the necessary cleaning of the frame Once finished slightly raise body remo...

Page 53: ...mentoftheequipment Start or continue lowering the body If the equipment does not stop sinking stay inside and protect yourself DO NOT USE PROPS WITH A LOADED BODY NEVER STAND UNDER A RAISED LOADED BOD...

Page 54: ...ave to do the following procedure HOPPER CLEANING PROCEDURE Leave the packer blade extended Figure 3 32 Raise the crusher panel all the way Proceed with the appropriate tag out procedure Openthecleani...

Page 55: ...with pressurized water between body and frame Clean rear of cab Start truck lift body set off safety prop Figure 3 36 Lower the body Clean all outside with water and soap Rinse 3 4 19 CHASSIS DAILY CL...

Page 56: ...NG ARM UNTIL YOU HAVE BEEN FULLY TRAINED AND HAVE READ AND UNDERSTOOD THE ENTIRE OPERATION AND MAINTENANCE MANUAL SUPPLIED WITH THIS EQUIPMENT MAKE SURE THAT ALL PEOPLE OR ANY OBSTRUCTIONS ARE FAR AWA...

Page 57: ...act the outer boom to the end of its stroke Pull the joystick to raise the inner boom to the armrest inside the hopper The garbage then should fall down Ensure that the roller cart is empty before put...

Page 58: ...EXPERT 2000 58 FIGURE 3 38 Open the grabber halfway down before it hits the roller cart PUSH RIGHT TO OPEN GRAB...

Page 59: ...ted arm parts and maintenance manual section 14 1 26 STAY OUT OF THE PATH OF THE ARM OPERATION RANGE WHILE MANUALLY MOVING THE ARM SERIOUS INJURY OR DEATH MAY RESULT NEVER DRIVE THIS VEHICLE IF THE AU...

Page 60: ...IGURE 3 41 FIGURE 3 42 3 5 4 LOCATION OF LABELS AND LOGO Location of special labels for the automated arm body and cabs COOL HAND 20414 20414 21111 11271 20177 9250 9247 20428 20221 21137 20140 12104...

Page 61: ...61 OPERATOR S MANUAL 3 5 5 ILLUSTRATION OF LABELS AND LOGO 21111 20425 20428 9250 11271 9246 21137 20414 20177 20221 11733 9247 FIGURE 3 43 12308...

Page 62: ...rocedure tailgate operation cart tipper etc DO NOT OPERATE OR SERVICE THE ARM UNTIL YOU HAVE BEEN FULLY TRAINED AND HAVE READ AND UNDERSTOOD THE ENTIRE OPERATION AND MAINTENANCE MANUAL SUPPLIED WITH T...

Page 63: ...re 3 44 A red trigger switch on the joystick enables all hydraulic functions of the arm The trigger switch has to be maintained during any arm operation Releasing the trigger will stop the arm where i...

Page 64: ...e button on top of the joystick figure 3 45 to close the grabber Pull the joystick towards you and liftuptherollercartabout18inches Pull the joystick towards the left to continue retracting the arm to...

Page 65: ...65 OPERATOR S MANUAL FIGURE 3 50 MIN REACH LESS THAN A FEET MAX REACH 72 INCHES 1 83m 72 INCHES 1 83m HELPING HAND MIN MAX REACH...

Page 66: ...IN ITS RESTING POSITION THE RED LIGHT COMES ON IF AUTOMATED ARM IS EXTENDED SINCE THE UNIT MAY BE TOO HIGH AND OR WIDE FAILURE TO DO SO MAY RESULT IN UNIT AND OR PROPERTY DAMAGES PERSONAL INJURY OR D...

Page 67: ...IONAL AUTOMATED ARM VALVE THESE CONTROL LEVERS SHOULD BE USED FOR MAINTENANCE PURPOSES ONLY 1 GRABBER OPEN CLOSE 2 ARM EXTEND RETRACT 3 GRABBER UP DOWN 1 3 2 PROPORTIONAL VALVE LEVERS FIGURE 3 53 FIGU...

Page 68: ...g driving position refer to operator s manual section 3 1 7 START UP PROCEDURE 3 sets of pedals Enter the cab Ensure the Parking Brake is On PTO switch Off Prior to starting engine make sure the pedal...

Page 69: ...69 OPERATOR S MANUAL NOTES...

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