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swaploader SL-220, Parts And Operation Manual

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swaploader SL-220 Parts And Operation Manual Download Page 50

 
 
 

05OCT09 

ADDITIONAL NOTES: 

1.  Prior to any welding, consult the 
truck manufacture for any special 
precautions that may need to be 
taken.  Typically the batteries must be 
disconnected and the ground lead 
from the welder should be as close to 
the part being welded to avoid the 
possibility of arcing across bearings, 
gears, etc. 

2. 

All welds should be done utilizing a 

low hydrogen welding process.

 

INSTALLATION INSTRUCTIONS (continued) 

 

5. 

Weld the bumper weldment to the vertical channels (See Fig. 1 & 3).

 

FIG. 2 

FIG. 3

1 

2 

TRUCK FRAME 

(REF)

 

MATERIAL LIST 

ITEM 

QTY 

P/N 

DESCRIPTION 

WT lb. 
PER EA. 

1 

1 

52H12 

REAR BUMPER WDMT 

95.66 

2 

2 

63H94 

VERTICAL CHANNEL 

9.58 

3 

1 

52H13 

REAR BUMPER EXTENSIONS 

58.42 

TOTAL  173.24 

 

REAR BUMPER ASS’Y w/ EXTENSIONS

(52H11 with 52H13 Extensions) 

3 

 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 

Phone: (515) 266-3042 

•

 Fax: (515) 313-4426 

•

 Toll Free: (888) 767-8000 

E-Mail: [email protected] 

•

 Web Site: www.swaploader.com 

Summary of Contents for SL-220

Page 1: ...Model SL 220 Parts and Operations Manual Hoist Serial Number ____________________ ...

Page 2: ......

Page 3: ...he proper mechanical operation of the unit as described in the written Parts Operations Manual provided by SwapLoader USA Ltd has been discussed with the customer CUSTOMER INFORMATION Company Name Contact Name owner Address City State Zip Phone Customer s Signature Waste Recycling Municipal Fire Dept Construction Contractor Tree Nursery Lumber Yard Landscaping Roofing Other COMPLETE SAVE TO YOUR C...

Page 4: ......

Page 5: ...the centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please include photos of the h...

Page 6: ...the inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extende...

Page 7: ...51H96 REV B SL 220 DECAL ASSEMBLY ON DASHBOARD ON VISOR OUTER TUBE ASS Y REF 51H75 OUTER TUBE ASS Y REF 51H75 1 1 10 10 10 10 8 8 5 5 9 3 4 7 6 11 12 2 12 2 ...

Page 8: ......

Page 9: ...r Placing a Container on the Ground Changing Hook Heights Adjustable Jib Optional IV MAINTENANCE Weekly Service 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock Safety Latch Inspection Adjustment Instructions Pressure Check Instructions V PARTS ...

Page 10: ......

Page 11: ...INTRODUCTION ...

Page 12: ......

Page 13: ...bility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prompt efficient service when you order parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is ...

Page 14: ...y SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returned parts once w...

Page 15: ...or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear holddowns The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perform pe...

Page 16: ...is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pressu...

Page 17: ...CIFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P13 SAFETY INSTRUCTIONS 7 ONE 90P18 RELIEF VALVE 8 ONE 90P52 PROP DECAL 9 ONE 90P78 HIGH PRESSURE FLUID The following is a list of all the Swaploader Safety Decals and their part numbers Please use when reordering replacement decals 90P07 OPERATIONS SERVICE MANUAL WARNING ...

Page 18: ...INTRODUCTION 1 6 09 2009 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SWAPLOADER SAFETY INSTRUCTIONS 90P18 RELIEF VALVE ...

Page 19: ...INTRODUCTION 1 7 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID ...

Page 20: ......

Page 21: ...INSTALLATION ...

Page 22: ......

Page 23: ...o the hydraulic cylinders Then install the control levers in the cab and route the control cables or air lines if you have air shift controls to the hydraulic control value assembly 3 Install the hydraulic tank hydraulic filter and hydraulic plumbing between the hydraulic tank and the control valve assembly 4 Select and install the P T O on the truck transmission Note This can be done prior to hoi...

Page 24: ...sis should meet the following minimum specifications See Figures A B RBM for each frame channel 900 000 in lb Total RBM 1 800 000 in lb Minimum clear frame rail for mounting 216 See Fig A B Front Axle Cap 12 000 lb Min Total Rear Axle Capacity 20 000 lb Min CA Dim 156 to 174 174 preferred CT Dim 150 to 162 162 preferred Note The above specifications are a minimum requirement It is the responsibili...

Page 25: ...2 There are two types of mount brackets used on the Model SL 220 hoist as indicated in Figure C or Drawing No 52H32 They are the front mount brackets Pt No 60H60 and the rear mount brackets Pt No 60H61 Locate the mount brackets on the side of the hoist as indicated in Figure C These dimensions are flexible because of possible interference with chassis components Also allow for mounting the control...

Page 26: ...tepped channels etc Note Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arching across bearings gears etc Note The hoist mainframe is made from high strength low allo...

Page 27: ...SL 220 INS 2 5 09 2009 52H32 SL 220 HOIST INSTALLATION KIT ASS Y 4 21 REF 19 18 17 HYD TANK REF HYD CONTROL VALVE REF 6 9 10 5 12 13 3 8 15 16 8 15 16 8 15 16 8 15 16 7 11 14 3 4 ...

Page 28: ...bing should be supported by the clamp assemblies that are provided in the Loose Parts Box See Drawing 52H32 4 Determine the best location in the cab for the control levers Pt No 20P08 The location should be such that the controls can be easily reached while operating the truck A control lever console Pt No 20P09 is provided to facilitate the mounting of the control levers 5 Assemble and install th...

Page 29: ...SL 220 INS 2 7 09 2009 90H30 REV C SL 220 222 MANUAL CONTROL ASS Y 2 SECTION 21 CONTROL JIB 3 HOIST CONTROL 3 4 TYP 6 TYP 5 21 REF HYD TANK REF 1 2 ...

Page 30: ...220 INS 2 8 09 2009 90H97 SL 220 222 240 3 4 17 SEE NOTE 1 2 18 12 1 16 14 1 13 7 8 9 6 15 9 5 5 9 9 11 HYD CONTROL VALVE REF BHD UNION UPPER ADP BHD UNION LOWER ADP BHD TEE LOWER ADP BHD TEE UPPER ADP 10 ...

Page 31: ...supplied are 96 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as a good cable path is essential for a proper operating system Keep bends in the cable path to a minimum and be as generous as possible Under no circumstances should any bend be tighter than an 8 radi...

Page 32: ...oke and Terminal Eye holes Install Retaining Ring into groove between Terminal Eye and one side of the Yoke 6 Now with the Cable attached to the valve and control head turn the Flange Sleeve Assemble back onto the Threaded Hub until it is flush with the valve face When turning on the Flange Sleeve Assembly make sure that the control head remains in neutral 7 Thread the 750 16 UNF Jam Nut back over...

Page 33: ...ubing should be supported by the clamp assemblies that are provided in the Loose Parts Box See Drawing 52H32 4 Determine the best location in the cab for the control handle assembly Pt No 20P72 The location should be such that the controls can be easily reached while operating the truck A control handle console Pt No 51H27 is provided to facilitate the mounting of the control handles See diagram b...

Page 34: ...SL 220 INS 2 12 09 2009 90H61 REV B SL 220 222 240 2418 AIR CONTROL ASS Y 2 SECTION 2 2 TYP 3 CONTROL JIB 1 HOIST CONTROL 1 5 5 4 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 35: ...LACK BRASS ADP PUSH ON TUBE MP 4 4 20P74 REF AIR PRESS PROTECTION VALVE BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 BRASS ADP PUSH ON TUBE MP 4 2 HYD CONTROL VALVE ASS Y 20P95 REF 20P88 REF W AIR SHIFT KITS HYD ADP MP FMP 4 2 HYD ADP MP FMP 4 2 1 4 18 NPTF CONTROL HANDLE ASS Y LEAVE EXHAUST PORT OPEN ...

Page 36: ...ted on the right hand side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 5 8 inch diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the co...

Page 37: ...32 D P Hydraulic Pump Rotation L H As provided See Note 2 The hydraulic pump rotation can be reversed to R H by a qualified hydraulic technician or it can be sourced through Swaploader Ratio of Pump RPM to Engine RPM 80 to 100 NOTE 1 P T O torque and power requirements are based on the unit operating at main relief pressure Normal operating pressure will be less NOTE 2 P T O output rotation will n...

Page 38: ...n pumps for the SL 220 hoist model MODEL L H Rotation Pump standard R H Rotation Pump special SL 220 20P24 20P43 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump Oil enters the pump through the inlet suction port travels around the outside of the gears and is forced out through the outlet exhaust port Oil ente...

Page 39: ...gth Install the hose on the hose barb fittings at the tank and at the pump and secure with the hose clamps provided NOTE Prior to startup this hose must be filled with oil 4 The pressure hose from the hydraulic pump to the control valve assembly is not supplied with the hoist as it must be made to the proper length This hose must be purchased from a local hydraulic hose assembly supplier per the f...

Page 40: ...SL 220 INS 2 18 09 2009 90H98 SL 220 222 240 2418 HYD SUB ASS Y PUMP CIRCUIT HYD PUMP REF TANK STRAINER REF 20P07 HYD TANK REF 20P25 HYD CONTROL VALVE REF 3 4 2 1 6 1 5 SUPPLIED BY CUSTOMER ...

Page 41: ...pump run without oil 4 Check for leaks and tighten fittings as necessary 5 Verify the movement of the control levers corresponds to the movement of the cylinders per the figure below 6 Install all safety decals and product decals per Drawing No 51H96 after final installation and painting have been completed The factory prior to shipment of a hoist will install some decals that have a premask layer...

Page 42: ...e used with the SwapLoader hoist and verify the following Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold downs of the container latch into the hold downs on the hoist Check for any interference between the container and any part of the hoist i e Hydraulic tank hydraulic tubing or hose hydraulic valve etc...

Page 43: ...45 mm Ø 8 3 8 in 2 1 4 in FLAT 57 mm 213 mm TITLE DRAWING NO REV T M U S A LTD MODEL NO S 934 NOTES 1 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE CONTAINER FRONT IS REQUIRED 2 THIS DRAWING PROVIDES THE CRITICAL SUB FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIERS RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CAPACITY W...

Page 44: ... 4 in FLAT 51 mm TITLE DRAWING NO REV T M U S A LTD MODEL NO S 935 NOTES 1 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE CONTAINER FRONT IS REQUIRED 2 THIS DRAWING PROVIDES THE CRITICAL SUB FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIERS RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE ...

Page 45: ...N Ø 64 mm Ø LIFT BAR DETAIL 2 1 4 in FLAT TITLE DRAWING NO REV T M U S A LTD MODEL NO S 936 NOTES 1 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE CONTAINER FRONT IS REQUIRED 2 THIS DRAWING PROVIDES THE CRITICAL SUB FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIERS RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CAPACITY WHI...

Page 46: ......

Page 47: ... the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location c...

Page 48: ...s gears etc 2 All welds should be done utilizing a low hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 TOTAL 114 82 REAR BUMPER ASSEMBLY 52H11 1800 NE Broadway Avenue Des Moines Iowa U S A 5...

Page 49: ...cated more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 with factory installed extensions P N 52H13 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the b...

Page 50: ...w hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 TRUCK FRAME REF MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 3 1 52H13 REAR BUMPER EXTENSIONS 58 42 TOTAL 173 24 REAR BUMPER ASS Y w EXTENSIONS 52H11 with 52H13 Extensions 3 1800 NE Bro...

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Page 59: ...wing 90H85 7 Remove the 1 1 4 NPT plug from the hydraulic tank Install hydraulic fittings 12P20 12P92 as shown and tighten See drawing 90H85 8 Install the two 90 degree hydraulic fitting Part No 12P69 into the hydraulic valve on the 12H01 C V S sub assembly and tighten See drawing 90H85 9 Attach the hydraulic hose Part No 13P02 between the C V S hydraulic valve and swivel tee hydraulic fitting Par...

Page 60: ...efill hydraulic tank to proper fluid level 15 Verify that the C V S is operating properly Start the truck engage the P T O and then retract the jib cylinder full stroke Next while extending the jib cylinder back out have someone push or rotate the C V S lever arm forward toward the back of the truck cab The C V S is operating properly when the jib cylinder stops extending by rotating the C V S lev...

Page 61: ...Page 3 of 7 28JUL09 ...

Page 62: ...Page 4 of 7 28JUL09 ...

Page 63: ...Page 5 of 7 28JUL09 ...

Page 64: ...Page 6 of 7 28JUL09 ...

Page 65: ...Page 7 of 7 28JUL09 ...

Page 66: ......

Page 67: ...ately 5 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldements Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis FIG 1 FIG 2 Approximately 5 48 MAX HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TRUC...

Page 68: ... NOTES Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 6 Weld mounting plates Part No 21H37 to fender tubes Part No 21H61 7 Position fender tubes with mount ...

Page 69: ...ximately 6 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldments Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis FIG 1 FIG 2 Approximately 6 48 MAX HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TR...

Page 70: ...d to fit MATERIAL LIST ITE M QTY P N DESCRIPTION WT lb PER EA 1 6 10H74 FENDER BRACKET WDMT 8 05 2 6 21H37 MOUNTING PLATE 1 09 3 6 21H42 RUBBER SPACER 85 4 6 21H61 FENDER TUBE 1 26 5 48 00P34 3 8 16 UNC LOCKING NUT 02 6 72 00771 3 8 DIA FLAT WASHER 05 7 24 00P78 3 8 DIA NYLON WASHER 8 24 00P44 3 8 16 UNC X 1 1 2 HHCS 07 9 16 01P21 3 8 16 UNC X 2 1 2 HHCS 09 10 8 00P99 3 8 16 UNC x 4 HHCS 11 11 2 9...

Page 71: ...10 05 09 REAR LIGHT BAR ASSEMBLY 51H68 ...

Page 72: ...late to truck frame See Fig 2 Additional Notes 4 Position stub light bar weldment Part No 51H69 on truck frame Stub light bar weldment should be as high and as far back as possible on the truck frame to avoid interference with the bumper and fenders It may be necessary to modify the stub light bar weldment to avoid interference Drill mounting holes as required and mount using fasteners provided Se...

Page 73: ...side of center plate See Fig 2 using the fasteners provided See Fig 3 9 Route all wire harnesses into the junction box Wire harnesses must enter the junction box through a compression fitting Based on the size of the wire harness choose a compression fitting with an appropriately sized grommet Make wiring connections in junction box with wire harness from truck cab as indicated on wiring diagram S...

Page 74: ...10 05 09 ...

Page 75: ......

Page 76: ......

Page 77: ......

Page 78: ......

Page 79: ...the centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please include photos of the h...

Page 80: ...the inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extende...

Page 81: ...OPERATION ...

Page 82: ......

Page 83: ... O Refer to P T O manual for operation 2 Retract the jib right control lever backward Then tilt the arm backward left control lever backward 3 Make sure the work area in front of the container is clear of people and obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching height rather tilt the arm RAISE UNL...

Page 84: ...brakes of the truck and steer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 5 When the container is resting on the frame move the jib forward all the way to ensure the container is held in the body locks right control lever forward DUMPING 1 Move the jib forward right control...

Page 85: ... backwards left control backward When the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Rotate jib all the way till the container touches the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP ON UNEVEN GROUND ...

Page 86: ...SL 220 OPE 3 4 07 2009 WARNING CONTINUED 3 DON T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK ...

Page 87: ...e to this procedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable jib 1 With the telescopic arm in the transport position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm 2 Retract the jib right control lever backward See Fig ...

Page 88: ...ntinue to tilt telescopic arm rearward until the dump cylinders are fully extended Replace lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is in the 36 hook position and the telescopic arm is tilted rearward as shown Possible property damage and or personal injury may result Lock pin secured with hitch pin ...

Page 89: ...procedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable 1 With the telescopic arm in full load unload position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm 2 Tilt the telescopic arm toward the cab left control lever forwar...

Page 90: ...ith the telescopic jib fully extended in the transport position as shown replace the lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is up in the 54 hook position and telescopic arm in transport position as shown Possible property damage and or personal injury may result Lock pin secured with hitch pin ...

Page 91: ...MAINTENANCE ...

Page 92: ......

Page 93: ...n lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 4 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection Adjustment Instructions on page 4 7 of the maintenance section 3 Check adjustments on jib lockout valve Refer to the Jib Lockout Valve I...

Page 94: ...SL 220 MAI 4 2 07 2009 ...

Page 95: ...onents can occur ISO Grade 32 ISO Grade 46 Company Name Brand Name Grade Company Name Brand Name Grade Castrol BP Paradene 32AW Castrol BP Paradene 46AW CITGO A W 32 CITGO A W 46 Exxon Nuto H 32 Exxon Nuto H 46 Mobil DTE 24 DTE 13 Mobil DTE 25 DTE 15 Shell Tellus 32 Shell Tellus 46 SUNOCO Sun Vis 706 816 WR SUNOCO Sun Vis 747 821 WR HYDRAULIC FILTER ELEMENT SPECIFICATIONS INTERCHANGE CHART Element...

Page 96: ...3 1 2φ X 48 Jib 21P65 SEAL KIT HYDRAULIC CYLINDER 20P28 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 20P24 HYDRAULIC PUMP GEAR 4 46 CID L H ROT Standard 20P43 HYDRAULIC PUMP GEAR 4 46 CID R H ROT Optional 20P41 SEAL KIT HYDRAULIC PUMP 20P22 HYDRAULIC FILTER 15 GPM 20P23 HYDRAULIC FILTER ELEMENT 20P64 INDICATOR GAUGE FILTER 20P25 HYDRAULIC TANK 25 GALLON 20P07 STRAINER TANK MOUNTED 25 GPM 20P96 SIGHT G...

Page 97: ...E 2800 PSI 21P28 HYDRAULIC VALVE 2 WAY 21P38 SEAL KIT FOR 21P28 90P71 WEAR PAD 12 Z CHANNEL 00755 3 8φ LOCK WASHER 00P14 3 8 16 HEX NUT 00P68 3 8 16 x 1 1 4 FL HD SCREW SST 60H31 CLAMP LINER OUTER TUBE 00P58 3 8 16 x 1 1 2 FL HD SCREW BRASS 60H11 WEAR BLOCK JIB 00P79 3 8 16 x 3 4 FL HD SCREW BRASS ...

Page 98: ...0P26 BRONZE BEARING QTY 1 PER PIN 51H89 MAIN PIVOT PIN FOR 51H93 PIVOT JOINT SUB ASSEMBLY 50P26 BRONZE BEARING QTY 1 PER PIN 80P09 ROLLER ASSEMBLY FOR 51H93 PIVOT JOINT SUB ASSEMBLY 23H07 BRONZE BEARING QTY 1 PER ROLLER 21P63 HYD CYLINDER 6φ x 54 FOR 51H94 MAINFRAME SUB ASSEMBLY SPL CYLINDER BEARINGS CONTACT SWAPLOADER ...

Page 99: ...ime when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First inspect the adjustment tube and bolt on the jib make sure nothing is missing or bent Next inspect the release lever and connection bar on the outer tube look for any missing or bent components such as e...

Page 100: ...ted 2 Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 if not proceed to steps 3 5 3 Loosen the jam nut on the adjustment bolt 4 Turn the adjustment bolt counter clockwise to increase the gap or clockwise to decrease the gap 5 Once the 1 4 clearance is achieved then tighten the jam nut Make sure to hold the adjustment bolt f...

Page 101: ... on the driver side of the hoist see Drawing No 51H94 in the Part List pages of the manual Visually inspect the jib lockout valve roller and the condition of the valve ramp on the hoist pivot joint without a container on the hoist see illustration on the next page this is most easily performed with the hoist back in a dismount mode If either part shows signs of wear or damage then replace or repai...

Page 102: ...into proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Work Port Size Spool Type Pressure Maximum Flow Rate Maximum 21P28 3 4 16 ORB SAE 8 2 Way 2 Position N C 4 600 PSI Nominal 16 GPM Nominal Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SIDE VIEW Mainframe Ref Mainframe Ref P...

Page 103: ...ost Hyd Pressure Gauge Hose Ass y Part No 22P10 PRESSURE CHECK STEPS 1 Locate the 90 male JIC 4 hydraulic adapter SWL 10P37 found on the top of the hoist hydraulic control valve see illustration below This 90 male 4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation see the hoist parts operations manual SWL P...

Page 104: ... 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 220 should have a reading of 2 800 PSI 6 With the pressure check complete release all functions and disengage the P T O Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SWL P N 10P37 Hydraulic Adapter Hyd Control Valve Ass y MP MJIC 90 4 4 PRESSURE...

Page 105: ...y parts as needed see Drawing No 51H91 in the Parts List pages of the manual If the clamp liner and other components are found to be or have been brought up to satisfactory condition but a gap greater than 1 8 exists between the inner and outer tubes then proceed to the outer tube clamp adjustment steps below ADJUSTMENT Refer to the 100 200 series Hoist Clamp Assembly Illustration above for the fo...

Page 106: ......

Page 107: ...PARTS LIST ...

Page 108: ......

Page 109: ...51H95 REV A SL 220 SWAPLOADER HOIST BASE ASS Y 1 5 3 2 2 3 1 ...

Page 110: ...51H94 REV A SL 220 222 MAINFRAME SUB ASSEMBLY 19 1 17 9 13 11 7 2 18 7 10 6 15 3 16 18 7 13 11 19 1 17 9 2 ...

Page 111: ...51H93 REV B SL 220 222 PIVOT JOINT SUB ASSEMBLY 4 2 18 16 10 3 10 16 11 12 9 12 11 9 3 8 13 15 1 14 17 5 18 10 16 6 15 13 1 7 8 2 4 6 17 14 18 ...

Page 112: ...51H91 SL 220 TELESCOPIC JIB SUB ASSEMBLY WEAR BLOCK BEYOND SEE DETAIL C C 12 2 2 2 1 13 17 10 15 1 12 3 3 4 6 24 25 18 11 13 15 10 17 2 2 3 20 14 21 22 9 19 2 23 5 4 16 6 11 18 25 8 1 7 16 24 ...

Page 113: ... REF OUTER TUBE WDMT REF 16 8 9 10 5 3 11 2 2 11 OPP HAND SEE DETAIL B B SEE DETAIL B B SEE DETAIL C C OPP HAND SEE DETAIL C C WDMT REF OUTER TUBE JIB WDMT REF JIB WDMT REF OUTER TUBE WDMT REF 14 SEE DETAIL A A 17 1 6 WDMT REF PIVOT JOINT WDMT REF OUTER TUBE WDMT REF PIVOT JOINT 12 4 ...

Page 114: ...52H32 SL 220 HOIST INSTALLATION KIT ASS Y 4 21 REF 19 18 17 HYD TANK REF HYD CONTROL VALVE REF 6 9 10 5 12 13 3 8 15 16 8 15 16 8 15 16 8 15 16 7 11 14 3 4 ...

Page 115: ...90H30 REV C SL 220 222 MANUAL CONTROL ASS Y 2 SECTION 21 CONTROL JIB 3 HOIST CONTROL 3 4 TYP 6 TYP 5 21 REF HYD TANK REF 1 2 ...

Page 116: ......

Page 117: ...90H97 SL 220 222 240 3 4 17 SEE NOTE 1 2 18 12 1 16 14 1 13 7 8 9 6 15 9 5 5 9 9 11 HYD CONTROL VALVE REF BHD UNION UPPER ADP BHD UNION LOWER ADP BHD TEE LOWER ADP BHD TEE UPPER ADP 10 ...

Page 118: ...90H98 SL 220 222 240 2418 HYD SUB ASS Y PUMP CIRCUIT HYD PUMP REF TANK STRAINER REF 20P07 HYD TANK REF 20P25 HYD CONTROL VALVE REF 3 4 2 1 6 1 5 SUPPLIED BY CUSTOMER ...

Page 119: ...51H96 REV B SL 220 DECAL ASSEMBLY ON DASHBOARD ON VISOR OUTER TUBE ASS Y REF 51H75 OUTER TUBE ASS Y REF 51H75 1 1 10 10 10 10 8 8 5 5 9 3 4 7 6 11 12 2 12 2 ...

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Page 121: ...OPTIONS ...

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Page 123: ...90H61 REV B SL 220 222 240 2418 AIR CONTROL ASS Y 2 SECTION 2 2 TYP 3 CONTROL JIB 1 HOIST CONTROL 1 5 5 4 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 124: ...DP PUSH ON TUBE MP 4 4 20P74 REF AIR PRESS PROTECTION VALVE BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 BRASS ADP PUSH ON TUBE MP 4 2 HYD CONTROL VALVE ASS Y 20P95 REF 20P88 REF W AIR SHIFT KITS HYD ADP MP FMP 4 2 HYD ADP MP FMP 4 2 1 4 18 NPTF CONTROL HANDLE ASS Y LEAVE EXHAUST PORT OPEN ...

Page 125: ...H91 w ADJUSTABLE JIB OPTION SL 220 TELESCOPIC JIB SUB ASSEMBLY 1 1 1 1 FOR ADJUSTABLE JIB FIELD SUBSTITUTION DEDUCT ADD ONE 52H36 JIB ADJUSTABLE ASS Y ONE 51H73 JIB WDMT 53 7 8 NOTE SEE DWG IN PARTS LIST ...

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Page 128: ...1800 NE Broadway Avenue Des Moines Iowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com ...

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