background image

43.   Assemble  the 

disc springs

 one concave up and then one 

concave down.

44.  Assemble the handle sleeve on the handle. Apply P-80 if 

difficult to assemble. 

45.  Assemble the proper cam (from 

Disassembly

 step #5) 

and handle onto the stem oriented with the mark (from 

Disassembly

 step #3).

 

  

NOTICE

 

 

Ensure the valve is in the closed position.  
Leakage could result.

46.  Ensure the cam is in the correct location and orientation 

(from 

Disassembly

 Step #5) ‐ locking cam version only.

47.   Assemble  the 

washer.

48.  Apply a heavy coat of permanent thread-locking fluid to the 

first half of the 

hex head screw. 

49.   Assemble the hex head screw.
50.  Torque the hex head screw to 120 to 180 in∙lb  

(13.6 to 20.3 N∙m).

51.   Open and close the valve several times to inspect for 

smooth actuation.

52.   Test each valve for proper operation and leak-tight integrity.

  

NOTICE

 

 Allow thread-locking fluid 24 hours to cure before 
installing the valve. Failure to do so could result in 
leakage.

Taller handle will 
feed through gap 
in cam.

Image shown without handles for clarity.

Permanent thread-locking fluid

For additional information, see 

www.swagelok.com

.

Swagelok — TM Swagelok Company
Molykote — TM Dow Corning Corporation
Molykote is a registered trademark of Dow Corning Corporation, 
a wholly owned subsidiary of the Dow Chemical Company.
P-80 — TM International Product Corporation
© 2019 Swagelok Company
MS-CRD-0255, Rev-, August 2019

8

Disc springs

Hex head screw

Concave up

Concave down

Summary of Contents for VB03 Series

Page 1: ...vicing valve Kit Contents contents may vary by kit VB03 Series Process Interface Valve Maintenance Instructions Wave spring 25 mm and 38 mm Disc spring 2 Slip ring Gland bolt 2 Stem Seat 2 Body seal B...

Page 2: ...ew Gland Bolts Flange Bolts 25 mm 13 mm 6 mm hex 14 mm hex 38 mm 13 mm 6 mm hex 14 mm hex 50 mm 17 mm 8 mm hex 17 mm hex Torque wrench Capable of 1200 in lb 135 N m Hex head screw gland bolts and flan...

Page 3: ...s slip ring stem ball body seal seats and springs 50 mm only Available Flanges Cam locking cam version Washer Hex head screw Handle Bolted gland Locking handle version will have tab Wave spring Gland...

Page 4: ...The surfaces highlighted in red are the critical sealing surfaces These surfaces must be free of scratches dents disfigurement and debris to ensure successful maintenance and leak free performance 4 B...

Page 5: ...al from the body with a plastic pic WARNING Before removing valve from system to avoid personal injury you must Depressurize the valve Cycle the valve Purge the valve to remove any residual system med...

Page 6: ...with the stem NOTICE Ensure the ball does not fall into the body or the ball could be scratched Leakage could result 12 Ensure both springs are seated in the spring pockets 50 mm bore only 13 Apply a...

Page 7: ...ch other Failure to maintain the correct distance could result in increased torque 40 Apply a light coat of Molykote G Rapid Plus to the ID of the bolted gland 41 Assemble the gland bushing over the s...

Page 8: ...rque the hex head screw to 120 to 180 in lb 13 6 to 20 3 N m 51 Open and close the valve several times to inspect for smooth actuation 52 Test each valve for proper operation and leak tight integrity...

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