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Fuel Injector Pump Modification 

 

1) Remove the Fuel Shutoff Solenoid & the Intake Manifold in order to gain access to the Fuel 
Injector Pump. 

 

 

 
2) Remove injector lines and fuel inlet and return lines from pump, them remove pump from 
Engine block. Once pump is removed locate the thinnest shim and remove (do not reuse). Now 
set the pump fuel delivery to max full per drawing below. Reinstall pump be careful to line up the 
rack pin on back of pump with the slot on rack in the block

* If there is only one shim, do not remove it and proceed 

 

Summary of Contents for rtv 1100

Page 1: ...INSTALLATION INSTRUCTIONS TURBOCHARGER SYSTEM Kubota RTV 1100 Southwest AG Inc 39927 US Hwy 160 Bayfield CO 81122 Ph 970 884 4101 Fax 970 884 9228 Toll Free Phone 800 218 2347...

Page 2: ...arger 1 Turbo Adapter 1 Exhaust Pipe 1 1 Exhaust Pipe 2 1 Exhaust Pipe 3 2 Exhaust Clamps 1 Exhaust Hanger 1 Charge Pipe 1 1 Charge Pipe 2 1 Intake Pipe 6 T Bolt Clamps Lg 1 T Bolt Clamp Sm 1 Reducer...

Page 3: ...s Washers 2 M8 Nuts Washers 1 Oil Feed Line 1 Oil Feed Tee 1 Oil Feed Fitting Block 1 Oil Feed Fitting Turbo 1 Oil Drain Flange Turbo 1 Oil Drain Line 1 Oil Pan Fitting 2 Oil Drain Line Clamps 2 M6x16...

Page 4: ...nd fuel inlet and return lines from pump them remove pump from Engine block Once pump is removed locate the thinnest shim and remove do not reuse Now set the pump fuel delivery to max full per drawing...

Page 5: ...Remove the ONE shim with the MOST Small holes...

Page 6: ......

Page 7: ...h pliers carefully grasp the locking screw Next securely grasp the base of the valve in a vice Loosen the locking screw counter clockwise with a 2 5mm Allen wrench Carefully grasp the tension cap with...

Page 8: ...move PCV hose from intake manifold to valve cover See Fig 1 2 Remove oil pressure sending unit from block Install oil feed line fitting into tee Install supplied brass tee into the oil pressure sendin...

Page 9: ...t amount do NOT feed tap all the way into the pan as the hole will be too big to seal properly Rotate brass barb so that the oil drain tube is pointing upwards See Fig 3 4 Diagram 1 Note Mark the drai...

Page 10: ...ow hose Then place the bottle in the radiator box Next remove the windshield washer fluid bottle and cut off the washer fluid bottle tab See Fig 5 6 5 Remount washer fluid bottle tab with 2 self tappi...

Page 11: ...sket on turbo using M6 bolts Bellevue Washers See Fig 11 12 8 Install downpipe gasket on turbo Install oil return line onto fitting on oil pan and connect to turbo BEFORE bolting turbo up See Fig 13 1...

Page 12: ...pipe 1 coupler Once lined up secure clamps See Fig 18 19 note turbo compressor housing can be loosened and rotated to ease with alignment of the piping 12 Install reducing coupler onto turbo compress...

Page 13: ...body crank case vent port Install Valve Cover Breather Hose to the provided fitting on the Turbo Inlet Pipe See Fig 23 24 14 Insert exhaust mid pipe and rotate to correct angle for rear clearance and...

Page 14: ...15 Install last section of exhaust pipe and clamp and secure Secure the rear section of exhaust on this clamp with supplied universal exhaust hanger See Fig 26 27...

Page 15: ...rmanently installed install temporary gauge into boost line Loosen lock nut on turbo Start vehicle warm up long enough for the temp gauge to rise slightly To increase boost adjustment knob so the rod...

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