Suzuki VZR1800/BZ Owner'S Manual Download

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Part No. 99011-48G59-01A September, 2014 EN

Printed in Japan

VZR1800/BZ

OWNER’S MANUAL

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4th cover

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4th cover

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4th cover

Pantone 303C (CMYK: 100, 0, 0, 85)

Pantone 485 (CMYK: 0, 100, 100, 0 )

Pantone 294 (CMYK: 100, 70, 0, 0)

Black

4 mm

VZR1800/BZ (99011-48G59-01A)

4 mm

VZR1800/BZ (99011-48G59-01A)

4 mm

VZR1800/BZ (99011-48G59-01A)

4 mm

VZR1800/BZ (99011-48G59-01A)

Summary of Contents for VZR1800/BZ

Page 1: ...99011 48G59 01A VZR1800 BZ VZR1800 BZ OWNER S MANUAL...

Page 2: ...of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety information and instructions which should...

Page 3: ...nt that you avoid operating the engine in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN RUN NING IN section for specific break in recommendations WARNING...

Page 4: ...d technicians that are trained to provide your machine with the best possible service with the right tools and equip ment All information illustrations and speci fications contained in this manual are...

Page 5: ...SUMER INFORMATION CONTROLS FUEL OIL AND ENGINE COOLANT RECOMMENDATIONS BREAK IN RUNNING IN AND INSPECTION BEFORE RIDING RIDING TIPS INSPECTION AND MAINTENANCE TROUBLESHOOTING STORAGE PROCEDURE AND MOT...

Page 6: ......

Page 7: ...NSUMER INFORMATION ACCESSORY USE AND MOTORCYCLE LOADING 1 2 MODIFICATION 1 4 SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS 1 4 LABELS 1 5 SERIAL NUMBER LOCATION 1 6 NOISE CONTROL SYSTEM AUSTRALIA O...

Page 8: ...lity problems This extra weight will cause the motorcycle to be less responsive to your steering control The weight may also cause oscillations in the front end and lead to insta bility problems Acces...

Page 9: ...ssenger Follow the guidelines below to carry a passenger or cargo Balance the load between the left and right side of the motorcycle and fasten it securely Place cargo weight as close to the center of...

Page 10: ...e INSPECTION BEFORE RIDING section of this manual Do not forget to perform an entire safety inspection to ensure the safety of the rider and its passenger FAMILIARIZE YOURSELF WITH THE MOTORCYCLE Your...

Page 11: ...strategy of assuming they are invisible to other drivers even in broad day light Wear bright reflecting clothing Turn on the headlight and taillight every time even on a bright sunny day to attract dr...

Page 12: ...for your future ref erence NOISE CONTROL SYSTEM AUSTRALIA ONLY TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by an...

Page 13: ...N SWITCH 2 5 STEERING LOCK 2 6 INSTRUMENT PANEL 2 7 LEFT HANDLEBAR 2 13 RIGHT HANDLEBAR 2 16 FUEL TANK CAP 2 18 GEARSHIFT LEVER 2 19 REAR BRAKE PEDAL 2 19 SEAT LOCK 2 20 HELMET HOLDER 2 21 SIDE STAND...

Page 14: ...OCATION OF PARTS 1 Clutch lever 2 Left handlebar switches 3 Instrument panel 4 Front brake fluid reservoir 5 Right handlebar switches 6 Throttle grip 7 Front brake lever 8 Fuel tank cap Canada Austral...

Page 15: ...plug A Ignition switch B Battery and tools C Main fuse and fuses D Seat lock E Helmet holder F Engine coolant reservoir G Gearshift lever H Footrests I Engine oil filler cap J Speed sensor K Side sta...

Page 16: ...2 4 M Engine oil drain plug N Rear brake pedal O Engine oil filter P Rear brake light switch...

Page 17: ...aillight will automatically be turned on when the key is in this position The key cannot be removed from the ignition switch in this position NOTE Start the engine promptly after turning the key to th...

Page 18: ...gine to keep running which could result in a fire or could result in injury from moving parts such as the rear wheel If the motorcycle falls down turn the ignition switch off immedi ately Ask your aut...

Page 19: ...er minute r min GEAR POSITION INDICATOR 2 The gear position indicator indicates gear position This indicator displays 0 when the transmission is in neu tral NOTE When the display indicates CHEC the ge...

Page 20: ...rnately and the red indicator light comes on and remains lit keep the engine run ning and bring your motorcycle to an authorized Suzuki dealer If the engine stalls try restarting the engine after turn...

Page 21: ...y and the indicator light 9 comes on Coolant Temperature When the coolant temperature is higher than 120 C the symbol 3 and indicator light 9 come on When the coolant temperature indica tor light come...

Page 22: ...3 should be performed within 10 seconds CLOCK FUEL METER A The display in the speedometer has two functions clock and fuel meter Clock The clock has a 12 hour display Fol low the procedure below to ad...

Page 23: ...fuel tank drops below approximately 1 5 L 1 6 1 3 US lmp qt this indicator light comes on This indicator light comes on for a few seconds when the igni tion switch is turned to the ON posi tion then t...

Page 24: ...r or trip meter according to what was selected before turning the igni tion switch off To change the display push the SEL button B The display changes in the order below Odometer The odometer register...

Page 25: ...ter will return to 0 0 and start counting again NOTE The trip meter will be reset to zero when the battery is removed or battery is discharged LEFT HANDLEBAR CLUTCH LEVER 1 The clutch lever is used fo...

Page 26: ...e motor cycle s headlight Use the dimmer switch to select only the or position NOTICE Sticking tape or placing objects in front of the headlight can obstruct headlight heat radiation This can result i...

Page 27: ...a tors will flash simultaneously when the switch is turned on with the igni tion switch in the ON or P position Use the hazard warning lights to warn other traffic during emergency park ing or when yo...

Page 28: ...ce between the throttle grip and the front brake lever is adjustable to 5 positions To change the position push the brake lever forward and turn the adjuster to the desired position When changing the...

Page 29: ...ission is in gear the side stand is fully up and the clutch is disengaged NOTE The headlight will go off when the electric starter switch is pushed THROTTLE GRIP 4 Engine speed is controlled by the po...

Page 30: ...when refitting the fuel tank cap 1 Fuel level 2 Filler neck WARNING If you overfill the fuel tank fuel may overflow when it expands due to engine heat or heating by the sun Fuel that overflows can ca...

Page 31: ...en 1st and 2nd gear NOTE When the transmission is in neutral the green indicator light on the instrument panel will be lit How ever even though the light is illumi nated cautiously and slowly release...

Page 32: ...e 2 Raise the rear end of the seat and slide it backward To reinstall the seat slide the seat hook into the seat hook retainer and push down firmly until the seat snaps into the locked position WARNIN...

Page 33: ...mission is in any gear other than neutral The side stand ignition interlock sys tem works as follows If the side stand is down and the transmission is in gear the engine can not be started If the engi...

Page 34: ...RNING Riding with the side stand incom pletely retracted can result in an accident when you turn left Check operation of the side stand ignition interlock system before riding Always retract the side...

Page 35: ...ion 4 NOTE Use a hook type spring adjuster or Suzuki spring adjuster Part number 09822 00003 to adjust the rear suspension spring The Suzuki spring adjuster is available from your Suzuki dealer Rear S...

Page 36: ...tached to the motorcycle To replace the rear seat with the seat tail cover follow the procedure below 1 Remove the front seat by referring to the SEAT LOCK section 2 Remove the bolts 1 3 Replace the r...

Page 37: ...3 1 3 FUEL OIL AND ENGINE COOLANT RECOMMENDATIONS FUEL OCTANE RATING 3 2 OXYGENATED FUEL RECOMMENDATION 3 2 ENGINE OIL 3 4 FINAL GEAR OIL 3 5 COOLANT 3 5...

Page 38: ...e improved by changing consult your Suzuki dealer for its inspec tion OXYGENATED FUEL RECOMMENDATION Canada and EU Oxygenated fuels which meet the minimum octane requirement and the requirements descr...

Page 39: ...ted fuels Be sure that any oxygenated fuel you use has recommended octane ratings If you are not satisfied with the drivability of your motorcycle when you are using an oxygen ated fuel or if engine p...

Page 40: ...ards Organization SAE Engine Oil Viscosity Suzuki recommends the use of SAE 10W 40 engine oil If SAE 10W 40 engine oil is not available select an alternative according to the following chart JASO T903...

Page 41: ...FE COOLANT is not available use an glycol base anti freeze compatible with aluminum radi ator mixed with distilled water only at the ratio of 50 50 A PI SERVICE S J SAE 10W 40 E N E R GY CONSER V I N...

Page 42: ...SUZUKI SUPER LONG LIFE COOL ANT when replacing coolant SUZUKI LONG LIFE COOLANT Green Water for mixing Use distilled water only Water other than distilled water can corrode and clog the aluminium radi...

Page 43: ...MAXIMUM ENGINE SPEED RECOMMENDATION 4 2 VARY THE ENGINE SPEED 4 2 BREAKING IN THE NEW TIRE 4 2 AVOID CONSTANT LOW SPEED 4 2 ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING 4 3 OBSERVE YOUR FIRST AND...

Page 44: ...n to assure maximum performance just as the engine does Wear in the tread surface by gradually increasing your cornering lean angles over the first 160 km 100 miles before attempting maximum performan...

Page 45: ...mance from the engine NOTE The 1000 km 600 miles ser vice should be performed as outlined in the INSPECTION AND MAINTE NANCE section of this Owner s Man ual Pay particular attention to the CAUTION and...

Page 46: ...tion and positive return of the throttle grip to the closed position Clutch 6 25 Correct lever play Smooth and sure action of clutch lever Brakes 6 30 Proper pedal and lever operation Fluid level in t...

Page 47: ...5 1 5 RIDING TIPS STARTING THE ENGINE 5 2 STARTING OFF 5 3 USING THE TRANSMISSION 5 4 RIDING ON HILLS 5 5 STOPPING AND PARKING 5 5...

Page 48: ...e clutch lever and push the electric starter switch 3 After the engine starts let the engine run until the engine suffi ciently warms up When the engine is warm Close the throttle completely and push...

Page 49: ...en the side stand is down the engine will stop running WARNING Riding at excessive speeds increases your chances of losing control of the motorcycle which can result in an accident Always ride at a sp...

Page 50: ...miles h 1st 2nd 20 12 2nd 3rd 30 19 3rd 4th 40 25 4th 5th 50 31 Gear position km h miles h 5th 4th 40 25 4th 3rd 30 19 WARNING Downshifting when engine speed is too high can cause the rear wheel to s...

Page 51: ...the throttle com pletely 2 Apply the front and rear brakes evenly and at the same time 3 Downshift through the gears as road speed decreases 4 Select neutral with the clutch lever squeezed towards the...

Page 52: ...move the anti theft lock before moving the motorcycle WARNING Hard braking on wet loose rough or other slippery surfaces can cause wheel skid and loss of con trol Brake lightly and with care on slip p...

Page 53: ...13 ENGINE OIL 6 18 THROTTLE CABLE ADJUSTMENT 6 23 ENGINE IDLE SPEED INSPECTION 6 24 FUEL HOSE 6 25 CLUTCH ADJUSTMENT 6 25 COOLANT 6 26 FINAL GEAR OIL 6 29 BRAKES 6 30 TIRES 6 35 SIDE STAND IGNITION I...

Page 54: ...maximum safety we suggest that you have these items inspected and ser viced by your authorized Suzuki dealer or a qualified service mechanic WARNING Improper maintenance or failure to perform recommen...

Page 55: ...a qualified mechanic NOTICE Servicing electric parts with the ignition switch in the ON posi tion can damage the electric parts when the electric circuit is shorted Turn off the ignition switch before...

Page 56: ...R R R R Engine oil filter 6 18 R R Final gear oil 6 29 R I I Throttle cable play 6 23 I I I I I PAIR air supply system I I Throttle valve synchronization I I Engine coolant 6 26 SUZUKI SUPER LONG LIF...

Page 57: ...ilter 6 18 R R R Final gear oil 6 29 R I I Throttle cable play 6 23 I I I I I PAIR air supply system I I Throttle valve synchronization I I I I Engine coolant 6 26 SUZUKI SUPER LONG LIFE COOLANT Blue...

Page 58: ...6 6...

Page 59: ...ood practice to lubricate the machine after a long rough ride and after it gets wet in the rain or after washing it Major lubrica tion points are as follows Motor oil Grease 1 Clutch lever pivot 2 Gea...

Page 60: ...blindness or severe burns When working near the battery use proper eye protection and gloves Flush eyes or body with ample water and get medical care immediately if you suffer injury Keep batteries o...

Page 61: ...y Recharge the battery once a month if the motorcycle is not used for a long time NOTICE Reversing the battery lead wires can damage the charging system and the battery Always attach the red lead to t...

Page 62: ...r AIR CLEANER If the elements have become clogged with dust intake resistance will increase with a resultant decrease in power output and an increase in fuel consumption If you use your motor cycle un...

Page 63: ...to inspect the air cleaner element frequently if the vehicle is used in dusty wet or muddy con ditions can damage your motorcy cle The air cleaner element can become clogged under these con ditions an...

Page 64: ...der of removal Be absolutely sure that the element is securely in position and is sealing properly NOTE Be careful not to spray water on the air cleaner box when cleaning the motorcycle NOTICE A torn...

Page 65: ...aintenance inter val The air cleaner drain plug is located beneath the air cleaner box SPARK PLUGS SPARK PLUG REMOVAL 1 Place the motorcycle on the side stand 2 Remove the front seat by referring to t...

Page 66: ...er cou pler 4 6 Remove the fuel tank NOTE Do not lift the fuel tank too much or the fuel hose will be bent or twisted 7 Remove the fastener 5 and screw 6 8 Remove the bolts 7 and fastener 8 Unhook the...

Page 67: ...er or a bar if it is hard to remove by hand Do not pull the spark plug cord 12 Remove the rear brake reservoir bracket bolt 0 NOTICE Improper removal of ignition coils can damage the ignition coils Pu...

Page 68: ...6 16 FRONT REAR 13 Pull off the cover 14 Pull off the spark plug cap 15 Remove the spark plug with a spark plug wrench...

Page 69: ...d with a colder plug PLUG REPLACEMENT GUIDE NOTE This motorcycle uses a resis tor type spark plug to avoid jamming electronic parts Improper spark plug selection may cause electronic inter ference wit...

Page 70: ...w line If the oil level is out of the range adjust the oil level at the mid dle point between F and L NOTICE Improper installation of the spark plug can damage your motorcycle An overly tight or cross...

Page 71: ...the motorcycle vertically and allow it to idle for 30 seconds 4 Place the motorcycle on the side stand and allow it to idle for 10 seconds 5 Stop the engine and wait approxi mately three minutes 6 Re...

Page 72: ...CAUTION Hot engine oil and exhaust pipes can burn you Wait until the oil drain plug and exhaust pipes are cool enough to touch with bare hands before draining oil WARNING Children and pets may be har...

Page 73: ...rubber gasket 6 of the new oil filter 8 Screw the new filter by hand until the filter gasket contacts the mounting surface a small resis tance will be felt NOTE To tighten the oil filter properly it...

Page 74: ...il filler cap Start the engine and allow it to idle for a few minutes Drain plug tightening torque 23 N m 2 3 kgf m 16 5 lbf ft 11 Remove the oil filler cap Pour remaining engine oil in the filler hol...

Page 75: ...in play 3 Tighten the lock nut 1 NOTICE Engine damage may occur if you use oil that does not meet Suzuki s specifications Be sure to use the oil specified in the FUEL OIL AND ENGINE COOLANT RECOMMEND...

Page 76: ...ipe off dirt from the boots with a wet cloth when the boots are dirty ENGINE IDLE SPEED INSPECTION Inspect the engine idle speed The engine idle speed should be 800 1000 r min when the engine is warm...

Page 77: ...el tank as little as possible and discon nect the fuel hose The fuel tank in the above illustration is lifted to show the fuel hose and coupler clearly CLUTCH ADJUSTMENT Clutch cable play should be 10...

Page 78: ...OLANT COOLANT LEVEL The coolant should be kept between the F FULL and L LOW level lines in the reservoir tank at all times Inspect the level every time before riding with the motorcycle held verti cal...

Page 79: ...Remove the bolts 3 and fastener 4 Unhook the hooks Remove the frame cover 5 5 Remove the filler cap and add specified engine coolant through the filler hole until it reaches the F line Refer to the FU...

Page 80: ...nt leakage If any defects are found ask your Suzuki dealer to replace the radiator hose with a new one WARNING Engine coolant is harmful or fatal if swallowed or inhaled Solution can be poisonous to a...

Page 81: ...ly 200 220 ml 6 8 7 4 7 0 7 7 US Imp oz of oil will be required 5 Reinstall the oil filler cap NOTE Recycle or properly dispose of used oil WARNING Operating the motorcycle with too little final gear...

Page 82: ...earance The brake lever and pedal should have the proper stroke and be firm at all times Check the wear of the disk brake pads BRAKE HOSE INSPECTION Inspect the brake hoses and hose joints for cracks...

Page 83: ...n cause brake system malfunc tion due to corrosion of brake components Boiling brake fluid or brake system malfunction could result in an accident Replace the brake fluid every two years to maintain b...

Page 84: ...t induce vomiting Immediately con tact a poison control center or a physician If brake fluid gets in eyes flush eyes with water and seek medical attention Wash thor oughly after handling Keep out of t...

Page 85: ...when recommended can increase your chance of having an acci dent If you need to replace brake pads have your Suzuki dealer do this work Inspect and maintain the brake pads as recommended WARNING If y...

Page 86: ...the pedal 15 25 mm 0 6 1 0 in above the top face of the footrest 2 Retighten the lock nut 1 to secure the push rod 2 in the proper position CAUTION A hot muffler can burn you The muffler will be hot e...

Page 87: ...ur motorcycle and the road Failure to take the precautions below may result in an accident due to tire failure Check tire condition and pres sure before each ride and adjust pressure if necessary Avoi...

Page 88: ...e to be in contact with the road which can contribute to skidding and loss of control NOTE When you detect drops in tire pressure check the tire for nails or other punctures or a damaged wheel rim Tub...

Page 89: ...depth is less than 1 6 mm 0 06 in front 2 0 mm 0 08 in rear NOTE The Triangle mark indicates the place where the wear bars are molded into the tire When the wear bars contact the road it indicates tha...

Page 90: ...m Special tire irons and rim protectors or a special ized tire mounting machine must be used for removing and installing tires to prevent tire or rim damage which could result in an air leak Repair pu...

Page 91: ...s working properly If the engine continues to run with the side stand down and the transmission in gear then the side stand ignition interlock system is not working prop erly Have your motorcycle insp...

Page 92: ...e holder bolts 2 Loosen the axle 3 temporarily NOTE A special tool is necessary to loosen the axle The special tool is available from a Suzuki dealer 4 Place an accessory service stand or equivalent u...

Page 93: ...nd may result in an accident Before riding pump the brake lever repeatedly until the brake pads are pressed against the brake disks and proper lever stroke and firm feel are restored Also check that t...

Page 94: ...stabilize the rear end NOTICE Removing the rear wheel without use of an accessory stand can result in your motorcycle falling over and being damaged Do not attempt roadside removal of the rear wheel O...

Page 95: ...f ft Rear brake caliper bracket mounting bolt tightening torque 94 N m 9 4 kgf m 68 0 lbf ft NOTE Apply a drop of SUZUKI THREAD LOCK 1322D to the rear brake mounting bolt WARNING If the bolts and nuts...

Page 96: ...anada Middle East Except for Canada and Middle East HEADLIGHT To replace the headlight bulb follow the procedure below 1 Remove the right and left bolts 1 NOTICE Failure to use a light bulb with the c...

Page 97: ...ook the bulb holder spring 5 and you can pull out the bulb 5 To replace the headlight bulb reverse the above complete sequence NOTICE The headlight bulb s life may be shortened by oil from your finger...

Page 98: ...ADJUSTMENT The headlight beam can be adjusted both up and down or right and left if necessary To adjust the beam up and down Insert 5 mm hexagon wrench as shown and turn the adjuster clock wise or co...

Page 99: ...n the lens counterclockwise and remove it 3 Push in on the bulb 2 turn it to the left and pull it out 4 To fit the replacement bulb push it in and turn it to the right while pushing NOTICE Overtighten...

Page 100: ...e is located under the seat One 30A spare fuse is located in the fuse box FUSES The fuses are located under the seat Two spare fuses 10A and one 15A are provided in the fuse box WARNING Replacing a fu...

Page 101: ...otor Except for Canada and Middle East CATALYTIC CONVERTER The purpose of the catalytic converter is to minimize the amount of harmful pollutants in your motorcycle s exhaust Use of leaded fuel in mot...

Page 102: ...mission is in gear and the motorcycle is in motion Do not try to start the engine by pushing the motorcycle or by coasting down a hill Do not idle the engine with any spark plug wires disconnected or...

Page 103: ...7 1 7 TROUBLESHOOTING FUEL SUPPLY CHECK 7 2 IGNITION SYSTEM CHECK 7 3 ENGINE STALLING 7 3...

Page 104: ...indicator displays FI showing signs of trouble in the fuel injection system take your machine to an authorized Suzuki dealer Refer to the INSTRUMENT PANEL section for an explanation of fuel injection...

Page 105: ...fuel tank 2 If the fuel injection indicator dis plays FI showing signs of trou ble in the fuel injection system take your machine to an autho rized Suzuki dealer Refer to the INSTRUMENT PANEL section...

Page 106: ......

Page 107: ...8 1 8 STORAGE PROCEDURE AND MOTORCYCLE CLEANING STORAGE PROCEDURE 8 2 PROCEDURE FOR RETURNING TO SERVICE 8 3 CORROSION PREVENTION 8 3 MOTORCYCLE CLEANING 8 4 INSPECTION AFTER CLEANING 8 6...

Page 108: ...line fills the fuel injection system ENGINE 1 Pour one tablespoon of motor oil into each spark plug hole Rein stall the spark plugs and crank the engine a few times 2 Drain the engine oil thoroughly a...

Page 109: ...s to come Important Information About Corrosion Common causes of corrosion Accumulation of road salt dirt moisture or chemicals in hard to reach areas Chipping scratches and any damage to treated or p...

Page 110: ...ycle cover can help protect the finish from the harmful UV rays in sunlight and can reduce the amount of dust and air pollution reaching the surface Your Suzuki dealer can help you select the right co...

Page 111: ...motorcycle or riding in a rain Headlight fogging will be cleared gradually when the headlight is turned on To clear the headlight lens fogging run the engine to avoid battery discharge NOTICE High pre...

Page 112: ...emove from surfaces with a matte finish Friction while riding excessive rub bing or polishing of a surface with a matte finish will change its appear ance INSPECTION AFTER CLEANING For extended life o...

Page 113: ......

Page 114: ...ion system Semi Dry sump DRIVE TRAIN Clutch Wet multi plate type Transmission 5 speed constant mesh Gearshift pattern 1 down 4 up Primary reduction ratio 1 647 56 34 1 757 58 33 Canada Middle East Gea...

Page 115: ...le East Rear turn signal light 12V 21W License plate light 12V 5W Speedometer light LED High beam indicator light LED Turn signal indicator light LED Neutral indicator light LED Coolant temperature Oi...

Page 116: ...INE STALLING 7 3 F FINAL GEAR OIL 3 5 6 29 FRONT WHEEL REMOVAL 6 40 FUEL HOSE 6 25 FUEL OCTANE RATING 3 2 FUEL SUPPLY CHECK 7 2 FUEL TANK CAP 2 18 FUSES 6 48 G GEARSHIFT LEVER 2 19 H HELMET HOLDER 2 2...

Page 117: ...16 S SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS 1 4 SEAT LOCK 2 20 SEAT TAIL COVER 2 24 SERIAL NUMBER LOCATION 1 6 SIDE STAND 2 21 SIDE STAND IGNITION INTERLOCK SYSTEM 6 39 SPARK PLUGS 6 13 STAR...

Page 118: ......

Page 119: ...99011 48G59 01A VZR1800 BZ Part No 99011 48G59 01A September 2014 EN COPYRIGHT SUZUKI MOTOR CORPORATION 2014 Printed in Japan TK L5...

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