Suzuki VLR1800, Service Manual

Page: 572 / 624

6B-3 Steering / Handlebar:
• Install the clutch lever holder, align the holder’s mating
surface “B” with punched mark “C” on the handlebars.
• Apply a handle grip bond “D” onto the left handlebars
before installing the handlebar grip.
: Handle grip bond (Handle Grip Bond
(commercially available))
• Apply grease to the end of the throttle cables and
cable pulley.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Insert the projection “E” of the right handlebar switch
box into the hole of the handlebars.
• Set the throttle cables as shown in the figure.
NOTE
When setting the throttle cables, fit the
concave part “F” of the throttle cables to the
convex part “G” of the switch box.
• Install the front brake master cylinder. Refer to “Front
Brake Master Cylinder Assembly Removal and
Installation in Section 4A (Page 4A-10)”.
• Insert the projection “H” of the left handlebar switch
box into the hole of the handlebars.
• After installing the steering, the following adjustments
are required before driving.
– Cable routing (Refer to “Throttle Cable Routing
Diagram in Section 1D (Page 1D-2)”.)
– Throttle cable play (Refer to “Throttle Cable Play
Inspection and Adjustment in Section 0B (Page 0B-
14)”.)
– Clutch cable play (Refer to “Clutch Cable Play
Inspection and Adjustment in Section 0B (Page 0B-
17)”.
UP SIDE
“C”
“B”
I822H1620006-08
“D”
I649G1620008-03
I822H1620007-01
“E”
I822H1620008-02
“G”
“F”
I822H1620009-03
“H”
I822H1620025-01