Suzuki VLR1800, Service Manual

Page: 374 / 624

1I-7 Starting System:
Oil Seal
Check the seal lip for damage.
If any damage is found, replace the housing end
(Inside).
Starter Relay Removal and Installation
B822H11906005
Removal
1) Turn the ignition switch OFF.
2) Remove the seat. Refer to “Exterior Parts Removal
and Installation in Section 9D (Page 9D-3)”.
3) Disconnect the battery (–) lead wire from the battery.
4) Disconnect the starter relay coupler (1) and remove
the starter relay cover (2).
5) Disconnect the starter motor lead wire (3) and
battery (+) lead wire (4).
6) Remove the starter relay (5).
Installation
Install the starter relay in the reverse order of removal.
Starter Relay Inspection
B822H11906006
Inspect the starter relay in the following procedures:
1) Remove the starter relay. Refer to “Starter Relay
Removal and Installation (Page 1I-7)”.
2) Apply 12 V to “A” and “B” terminals and check for
continuity between the positive and negative
terminals using the multi-circuit tester. If the starter
relay clicks and continuity is found, the relay is OK.
CAUTION
!
Do not apply battery voltage to the starter
relay for five seconds and more, since the
relay coil may overheat and get damaged.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity test (
)
I822H1190016-01
1
2
I822H1190017-01
3
5
4
I822H1190018-01
“A” “B”
(A)
I822H1190019-02
“A”
“B”
- +
To battery To starter motor
I649G1190022-02