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HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.

MOTORCYCLE

DATE:   

May  16, 2006

PAGE

:        7  

OF

  13

WARNING AND INFORMATION LABEL 
(FOR E-19 CC AND CD SELECTION, 

FOR E-28 MARKET)

[Page: 29, 30  Paragraph: 2]

Stick the label selected for your country.

A: Warning label
B: Information label
C: Fuel tank lid
D: Back of fuel tank lid

LEFT

OWNER’S MANUAL 
[Page: 31, 32  Paragraph: 1, 2]

Remove the left frame cover using the key.
Remove the tool box lid.

A: Left frame cover
B: Ignition key
C: Boss
D: Tool box lid
E: Click
F: Boss

Store the owner’s manual in place.
Reinstall the tool box lid and left frame cover.

A: Owner’s manual

NOTE:
When sticking the new label, remove the origi-
nal label.

Summary of Contents for VL1500K7

Page 1: ...Strap 4 L 140 D Handlebar balancer weight 2 Right and Left Screw 2 6 120 mm Flange rubber cushion 2 Spacer 2 L 50 0 Washer 2 OD 16 0 ID 6 5 T 4 0 Rubber cushion 2 Spacer nut 2 6 mm E Rear view mirror...

Page 2: ...unch mark F Dot mark Tighten the handlebar clamp bolts to the specified torque Handlebar clamp bolt 16 N m 1 6 kgf m After installing the handlebars fit the plastic cap on the head of each bolt A 8 30...

Page 3: ...lebars with the master cylinder to holder fitting surface Tighten the master cylinder mounting bolts to the specified torque Front brake master cylinder mounting bolt 10 N m 1 0 kgf m After installing...

Page 4: ...h B Lead wire coupler LEFT SWITCH Page 13 14 Paragraph 1 Insert the boss of the left switch holder into the hole on the handlebars Tighten the left switch assembly with the two screws A Boss B Hole C...

Page 5: ...mm Allen bolt E Dot mark F Plastic cap OD 10 0 mm A Allen bolt B Holder C Clutch master cylinder D Handlebars RIGHT CLAMP Page 15 16 Paragraph 2 3 Clamp the right handlebar switch wiring harness front...

Page 6: ...eturning cable HANDLEBAR BALANCER Page 15 16 Paragraph 4 Assemble the handlebar balancer parts as shown A 6 120 mm screw B Balancer weight C Flange rubber cushion D Spacer L 50 0 mm E Washer OD 16 0 m...

Page 7: ...country A Warning label B Information label C Fuel tank lid D Back of fuel tank lid LEFT OWNER S MANUAL Page 31 32 Paragraph 1 2 Remove the left frame cover using the key Remove the tool box lid A Lef...

Page 8: ...46 Paragraph 3 4 This motorcycle has a twin throttle cable system Cable A is for pulling cable and cable B is for return ing Check the throttle cable play at the throttle grip Throttle cable play 2 0...

Page 9: ...he JASO T903 standard is an index to select engine oils for 4 stroke motorcycle and ATV engines Motorcycle and ATV engines lubricate clutch and transmission gears with engine oil JASO T903 specifies p...

Page 10: ...ine idle should be adjusted with engine warmed up 4 TIGHTENING TORQUE Page 53 54 55 Item Part Name N m kgf m FRONT FORK A Handlebar clamp bolt 16 1 6 B Steering stem head nut 90 9 0 C Handlebar holder...

Page 11: ...HAMAMATSU NISHI P O BOX 1 432 8611 HAMAMATSU JAPAN MOTORCYCLE DATE May 16 2006 PAGE 11 OF 13 5 CABLE ROUTING Page 56...

Page 12: ...HAMAMATSU NISHI P O BOX 1 432 8611 HAMAMATSU JAPAN MOTORCYCLE DATE May 16 2006 PAGE 12 OF 13 6 HARNESS ROUTING Page 57...

Page 13: ...shock absorber Operation Tighten all nuts and bolts Torque those listed in this manual Cotter pins and circlip Fasteners Check Paint and chrome Inspect Wash and polish Information label For E 19 28 m...

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