Suzuki U4-60 Assembly Manual Download Page 8

TILLER SHIFT CABLE ASSY

SUZUKI STARTING 2009

2039

1. Remove the lower plastic cover from the steering handle.

2. Remove the shift cable

3. Install the 4 1/2 ft. standard 33C cable, using the cable end 2036.

4. Attach the lower end of the cable to the jet drive with the ball rod end threaded on the cable as 
far as it will go and the cable anchor bracket centered and locked. Twist the cable in the U-clamp 
so that the cable rests against the motor cowling and tighten the clamp screws. The clamp base is 
slotted to allow alignment for minimum cable bending.

5. Place the shift handle in forward, solidly in the detent. The reverse gate cam roller must be at the 
end of the slot in the cam. If these conditions are not met, slide the cable anchor bracket on the jet 
drive and/or adjust the threaded rod end on the cable.

6. Shift to reverse and back to forward. Do not be concerned if the gate does not reach reverse. 
There is clearance at this position and water pressure will close the gate.

7. In forward, with the roller at the end of the cam slot, the gate cannot be forcibly rotated toward 
reverse. Pull on the gate by hand to verify this.

8. Lock the nuts on the cable against the rod ends to complete the adjustment and reassemble the 
lower cover of the steering arm.

CAUTION: YOU MUST RETURN THE THROTTLE TO IDLE BEFORE SHIFTING.

Summary of Contents for U4-60

Page 1: ...lts 5 16 bolts to 12 ft lbs and 3 8 bolt to 22 ft lbs 7 Next install the impeller Grease the shaft threads key and impeller bore Place the plastic sleeve inside the impeller hold the key in the nose o...

Page 2: ...h at a time to obtain the best results The motor has four sets of upper mounting holes You will use one set to begin with Mark pencil lines on the boat transom through the other sets Then if you wish...

Page 3: ...TTING MOTOR HEIGHT CAUTION When starting the engine for the first time watch to see that the cooling water comes out of the small hole at the rear side of the engine just below the power head This is...

Page 4: ...ht to remove any play between the impeller and shaft Note the position of the impeller shim washers and replace them in the same order REVERSE GATE MECHANISM Occasionally check adjustment of the gate...

Page 5: ...MODEL U4L 60 ANODE KIT 1693...

Page 6: ...552 GREASE 10 OZ TUBE NO 630 AA 63 1 805 NUT KEEPER MED PKG 2 PER BAG 22 1 1175 REVERSE GATE MEDIUM 64 1 22 1 SHAFT NUT 5 8 18 BRASS 23 2 535 NYLINER 3 8 ID X 11 16 1447 04 INTAKE ASSY 6 1 8 WITH GRI...

Page 7: ...SUPREME 2 1 156 BRACKET CABLE SUPT OMC MORSE 3 2 542 SHIM MORSE A035777 4 2 543 CLAMP CHRYS 154317 5 2 561 1 FIL HD SLOTTED 10 24 X 3 4 6 2 635 1 4 WASHER AN960C416 7 2 572 BOLT HEX HD 1 4 20 X 5 8 8...

Page 8: ...e the shift handle in forward solidly in the detent The reverse gate cam roller must be at the end of the slot in the cam If these conditions are not met slide the cable anchor bracket on the jet driv...

Page 9: ...ABLE ASSY SUZUKI BH STARTING 2009 SUZUKI BH STARTING 2009 SUZUKI U4L 60 STARTING 2010 2039 REMOVE NUT REF QTY PART NO DESCRIPTION 1 1 547 1 CABLE 4 1 2 FT MOR 33C SUPREME LONG 2 1 2036 CABLE END SUZUK...

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