Suzuki U4-60 Assembly Manual Download Page 6

MODEL U4-60 SUZUKI   

REF QTY PART DESCRIPTION

REF QTY PART

DESCRIPTION

NO.

NO.

1

1

860

PUMP ADAPTER , U4

44

1

477

COLLAR BACKFIT 7205

2

4

638

WASHER SPRING LOCK 1/4

45

1

1536

THRUST WASHER

3

4

586

BOLT HEX HD 1/4-20 X 2 1/4

46

1

504

BEARING 7205B-UA

4

1

869

ADAPTER PLATE & TUBE U4

47

1

511

TRUARC 5100-98

5

2

616

DOWEL PIN 6 X 16 MM

48

1

1535

SPACER

6

10 640

WASHER SPRING LOCK 5/16

49

1

512

TRUARC N5002-212ZD

7

6

591

BOLT HEX HD M8-1.25 X 30MM

50

1

433

UPPER SEAL CARRIER W/SEALS & "O" RINGS

8

2

631

DOWEL PIN 3/16 X 1/2

51

4

517

SPIROLOX RR-150S

9

4

599

BOLT HEX HD 5/16-18 X 2 3/4

52

2

506

SEAL INNER

10

1

606

BOLT HEX HD 3/8-16 X 1 1/4

53

2

507

SEAL OUTER 6324-S

89200

VOLUTE WITH GATE U4

54

2

526

O RING 568-135 3/32X1 15/16X2 1/8

11

1

892

VOLUTE WITH EXHAUST TUBE U4

55

1

912

BEARING CARRIER W/SEALS & 'O" RINGS U4

12

1

80

EXHAUST TUBE ASSY MEDIUM 2

56

3

521

'O" RING 568-011 1/16X5/16X7/16

13

1

846

CLIP EXHAUST TUBE 1

57

2

637

WASHER SPRING LOCK #10

14

2

621

NYLOC 10-32

58

2

561

FIL HD SLOTTED 10-24 X 5/8            

15

1

1023

WASHER FIBER 3/8

59

1

8.23

6 1/8 ALUM/ZINC IMPELLER W/136 SLEEVE

16

1

1022

BOLT HEX HD 3/8-16 X 1/2

59

1

1737

6 1/8 STANLESS STEEL IMPELLER W/136 SLEEVE

17

1

553.2

BALL END 1/4X10-32 CABLE

60

1

36

SHAFT SLEEVE PLASTIC MEDIUM

18

1

975

LUBE HOSE ASSY 

61

1

782

IMPELLER TEE KEY - SQUARE

19

1

539

ZIRC FITTING 1/4-28

61

1

1705

IMPELLER TEE KEY - 1/2 ROUND

20

1

550

GREASE GUN

62

8

21

SHIM WASHERS MEDIUM

21

1

552

GREASE 10 OZ TUBE NO. 630-AA

63

1

805

NUT KEEPER MED/PKG. 2 PER BAG

22

1

1175

REVERSE GATE, MEDIUM

64

1

22.1

SHAFT NUT 5/8-18 BRASS

23

2

535

NYLINER 3/8 ID X 11/16

1447.04 INTAKE ASSY 6 1/8 WITH GRILL & LINER

24

1

1177

SPRING GATE PIVOT 3/8

65

1

1521

LINER 6 1/8 W/HARDWARE

25

2

822

PIN GATE PIVOT 3/8 MEDIUM

66

6

1300

STUD - INTAKE SMALL, MEDIUM

26

1

1043

SHAFT ROLLER

67

6

623

NYLOC 1/4-20

26

1

1043

SHAFT ROLLER

67

6

623

NYLOC 1/4 20

27

2

624

NYLOC 1/4-28

68

1

7

INTAKE PAINTED ONLY

28

1

1042

ROLLER ASSY

69

2

14

GRILL ROD

29

1

635

1/4 WASHER AN960C416

70

9

16

GRILL BAR MEDIUM

30

1

1035

SHIFT CAM MEDIUM

72

1

156

BRACKET CABLE SUPPORT

31

1

623

NYLOC 1/4-20

73

2

542

SHIM MORSE AO35777-SUZUKI

32

1

573

BOLT HEX HD 1/4-20 X 3/4

74

2

543

CLAMP CHRYS 154317-SUZUKI

33

1

1037

BUSHING CAM

75

2

561.1

FL HD SLOTTED 10-24 X 3/4 - SUZUKI

34

1

1038

WASHER CAM

76

2

635

1/4 WASHER AN960C416

35

2

1039

SHIM-CAM

77

2

572

BOLT HEX HD 1/4-20 X 5/8

36

1

1036

CAM ECCENTRIC DRILLED

78

2

619

NYLOC 10-24

37

1

574.1

BOLT HEX HD 1/4-20 X 1 PATCH

79

1

1718

TORSIONAL DAMPER 5/8

38

2

574

BOLT HEX HD 1/4-20 X 3/4 PATCH

39

1

1170

SPRING GATE BUMPER

40

1

1169

GATE BUMPER

41

1

559.2

FIL JD SLOTTED 10-32 X 1 1/4 PATCH

2070

SHAFT ASSY COMPLETE, U4L-60 12 T

42

1

2069

SHAFT ONLY, U4L-60, 12T 27 1/2 LG.

2101

SHAFT ASSY COMPLETE, U4S-60 12 T

42

1

2100

SHAFT ONLY, U4S-60, 12T 22 3/4 LG.

43

1

41

SHAFT BEARING THRUST RING

 
 

   

SIZE    

 

TORQUE 

 

 

1/4-20     (M6) 

8-9 FT-LBS   

 
5/16-18   (M8) 

12   FT-LBS 

 
3/8-16    (M10) 

 22  FT-LBS

 

 

 

NEUTRAL CABLE ASSEMBLY: 
SUZUKI 1318 SEE PG. 31 MED. 
 
TILLER STEERING CABLE ASSEMBLY: 

SUZUKI 2039, SEE PG. 25.5 LRG.

 

 

BEARING, SEAL, SNAP & “O” RING KIT 803.1 

 

 

- 49.4 - 

  

Summary of Contents for U4-60

Page 1: ...lts 5 16 bolts to 12 ft lbs and 3 8 bolt to 22 ft lbs 7 Next install the impeller Grease the shaft threads key and impeller bore Place the plastic sleeve inside the impeller hold the key in the nose o...

Page 2: ...h at a time to obtain the best results The motor has four sets of upper mounting holes You will use one set to begin with Mark pencil lines on the boat transom through the other sets Then if you wish...

Page 3: ...TTING MOTOR HEIGHT CAUTION When starting the engine for the first time watch to see that the cooling water comes out of the small hole at the rear side of the engine just below the power head This is...

Page 4: ...ht to remove any play between the impeller and shaft Note the position of the impeller shim washers and replace them in the same order REVERSE GATE MECHANISM Occasionally check adjustment of the gate...

Page 5: ...MODEL U4L 60 ANODE KIT 1693...

Page 6: ...552 GREASE 10 OZ TUBE NO 630 AA 63 1 805 NUT KEEPER MED PKG 2 PER BAG 22 1 1175 REVERSE GATE MEDIUM 64 1 22 1 SHAFT NUT 5 8 18 BRASS 23 2 535 NYLINER 3 8 ID X 11 16 1447 04 INTAKE ASSY 6 1 8 WITH GRI...

Page 7: ...SUPREME 2 1 156 BRACKET CABLE SUPT OMC MORSE 3 2 542 SHIM MORSE A035777 4 2 543 CLAMP CHRYS 154317 5 2 561 1 FIL HD SLOTTED 10 24 X 3 4 6 2 635 1 4 WASHER AN960C416 7 2 572 BOLT HEX HD 1 4 20 X 5 8 8...

Page 8: ...e the shift handle in forward solidly in the detent The reverse gate cam roller must be at the end of the slot in the cam If these conditions are not met slide the cable anchor bracket on the jet driv...

Page 9: ...ABLE ASSY SUZUKI BH STARTING 2009 SUZUKI BH STARTING 2009 SUZUKI U4L 60 STARTING 2010 2039 REMOVE NUT REF QTY PART NO DESCRIPTION 1 1 547 1 CABLE 4 1 2 FT MOR 33C SUPREME LONG 2 1 2036 CABLE END SUZUK...

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