6C-33 Power Assisted Steering System:
7) Tighten steering shaft joint lower bolt (1) and upper
bolt (2) to specified torque (Lower side first and then
upper side).
Tightening torque
Steering shaft joint bolt (a): 25 N·m (2.5 kg-m,
18.5 lb-ft)
8) Install both wheels and tighten wheel bolts to
specified torque.
Tightening torque
Wheel bolt: 85 N·m (8.5 kg-m, 61.5 lb-ft)
9) Lower hoist.
10) Check toe setting. Adjust as required refer to “Front
Wheel Alignment Inspection and Adjustment: in
Section 2B”.
11) Tighten both tie-rod end lock nuts to specified
torque.
Tightening torque
Tie-rod end lock nut (a): 45 N·m (4.5 kg-m, 32.5
lb-ft)
Steering Rack Boot Inspection
S4RS0A6306014
Hoist vehicle.
Inspect each boot for tear. A torn boot allows entry of
dust and water which can cause wear to steering rack
and pinion to produce noise as well as rust to result in
malfunction of steering system.
If even a small tear is noted, replace with new one.
Also, check each boot for dent. If there is a dent, keep
boot in most compressed state for some seconds to
correct dent.
Boots should be visually inspected for any damage, dent
and tear during every periodical inspection at specified
intervals and whenever vehicle is hoisted for any other
purpose.
Tie-Rod / Rack Boot Removal and Installation
S4RS0A6306015
Removal
1) Remove steering gear case assembly referring to
“Steering Gear Case Assembly Removal and
Installation: ”.
2) For ease of adjustment after installation, make
marking (1) of tie-rod end lock nut position of tie-rod
thread.
3) Loosen tie-rod end lock nut and remove tie-rod end.
4) Remove boot band (2) and clip (1).
5) Remove boot from tie-rod.
6) Unbend bent part of tie-rod (1).
5
4
1, (a)
3
2, (a)
1, (a)
5
I4RS0B630016-
I3RM0A630030-
I4RS0A630034-
I4RS0A630044-
IYSQ01630034-
Summary of Contents for SWIFT RS415 2017
Page 2: ......
Page 4: ......
Page 6: ......
Page 331: ...Engine Lubrication System 1E 2 I3RH0B150001...
Page 404: ...1K 6 Exhaust System...
Page 452: ...2D 8 Wheels and Tires...
Page 464: ...3A 11 Drive Shaft Axle...
Page 722: ...5B 13 Manual Transmission Manual Transaxle Assembly Components S4RS0A5206028 I4RS0A520013...
Page 760: ...5C 14 Clutch...
Page 762: ...6 ii Table of Contents Special Tool 6C 38...
Page 812: ...6C 39 Power Assisted Steering System...
Page 860: ...7B 35 Air Conditioning System...
Page 1192: ...9L 5 Paint Coatings I4RS0A9C0004 A Apply sealant...
Page 1255: ...Prepared by 1st Ed Dec 2004...
Page 1256: ...21 mm 99500 63J00 24E 99500 63J00 24E SERVICE MANUAL VOLUME 1 OF 2 SERVICE MANUAL VOL 1 OF 2...
Page 1257: ...29 mm 99500 63J00 24E 99500 63J00 24E SERVICE MANUAL VOLUME 2 OF 2 SERVICE MANUAL VOL 2 OF 2...