Suzuki RA410, Manual

Page: 205 / 761

5
BRAKES 5-1
SECTION 5
BRAKES
NOTE:
All brake fasteners are important attaching parts in that they could affect the performance of vital parts
and systems, and/or could result in major repair expense. They must be replaced with one of same part
number or with an equivalent part if replacement becomes necessary. Do not use a replacement part of
lesser quality or substitute design. Torque values must be used as specified during reassembly to assure
proper retention of all parts. There is to be no welding as it may result in extensive damage and weakening
of the metal
CONTENTS
DIAGNOSIS 5- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis Table 5- 3 . . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE 5- 5 . . . . . . . . . . . . . . . . . .
Brake pedal Free Height Adjustment 5- 5 . . . . .
Brake Pedal Play Inspection 5- 5 . . . . . . . . . . . . .
Stop Light Switch Adjustment 5- 5 . . . . . . . . . . . .
Excessive Pedal Travel Check 5- 5 . . . . . . . . . . .
Front Brake Pad Inspection 5- 6 . . . . . . . . . . . . .
Brake Disc Inspection 5- 6 . . . . . . . . . . . . . . . . . .
Parking Brake Inspection and
Adjustment 5- 6 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Booster Operation 5- 7 . . . . . . . . . . . . . .
Master Cylinder and Brake Fluid
Level Inspection 5- 9 . . . . . . . . . . . . . . . . . . . . . .
Brake Hose and Pipe Inspection 5- 9 . . . . . . . . .
Air Bleeding of Brake System 5-10 . . . . . . . . . . . .
FRONT BRAKE 5-12 . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pad 5-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caliper Assembly 5-14 . . . . . . . . . . . . . . . . . . . . . .
Brake Disc 5-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR BRAKE 5-19 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Drum 5-20 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Shoe 5-22 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Cylinder 5-23 . . . . . . . . . . . . . . . . . . . . . . . .
Brake back Plate 5-25 . . . . . . . . . . . . . . . . . . . . . . .
MASTER CYLINDER 5-26 . . . . . . . . . . . . . . . . . . . . .
Master Cylinder Reservoir 5-28 . . . . . . . . . . . . . . .
Master Cylinder Assembly 5-28 . . . . . . . . . . . . . .
BRAKE BOOSTER 5-33 . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Adjustment 5-35 . . . . . . . . . . . . . .
BRAKE HOSE/PIPE 5-36 . . . . . . . . . . . . . . . . . . . . . .
Front Brake Hose/Pipe 5-36 . . . . . . . . . . . . . . . . .
Rear Brake Hose/Pipe 5-37 . . . . . . . . . . . . . . . . . .
PARKING BRAKE CABLE 5-38 . . . . . . . . . . . . . . . . .
BRAKE PEDAL 5-39 . . . . . . . . . . . . . . . . . . . . . . . . . .
REQUIRED SERVICE MATERIALS 5-39 . . . . . . . .
SPECIAL TOOLS 5-40 . . . . . . . . . . . . . . . . . . . . . . . .