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Part No. 99011-43G51-01L
July, 2006 EN, FR, DU

LT-Z50

99011-43G51-01L

LT-Z50

Printed in Taiwan

300 TAKATSUKA, HAMAMATSU, JAPAN

13 mm

No.1989 LT-Z50 99011-43G51-01L 2/1

DIC184(TDP006)

DIC157

OWNER’S MANUAL

MANUEL DU PROPRIETAIRE

HANDLEIDING

This owner’s manual contains
important safety information.
Please read it carefully.

Never allow anyone under 6
years old to ride this ATV.

Ce ’Manuel du propriétaire contient
des informations importantes
concernant la sécurité.
Le lire soigneusement.

Ne jamais autoriser les enfants
âgés de moins de 6 ans à
piloter ce V.T.T.

Deze handleiding bevat belangrijke
veiligheidsinformatie.
Lees de handleiding zorgvuldig door.

Laat nooit iemand onder 6 jaar
op deze ATV rijden.

Summary of Contents for LT-Z50

Page 1: ...ANUEL DU PROPRIETAIRE HANDLEIDING This owner s manual contains important safety information Please read it carefully Never allow anyone under 6 years old to ride this ATV Ce Manuel du propriétaire contient des informations importantes concernant la sécurité Le lire soigneusement Ne jamais autoriser les enfants âgés de moins de 6 ans à piloter ce V T T Deze handleiding bevat belangrijke veiligheids...

Page 2: ...sidered a permanent part of the vehi cle and should remain with the vehicle when resold or otherwise transferred to a new owner or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle ...

Page 3: ...ial information to make maintenance easier or instructions clearer WARNINGs and CAUTIONs are arranged like this WARNING Indicates a potential hazard that could result in death or injury CAUTION Indicates a potential hazard that could result in vehicle damage WARNING or CAUTION This first part will identify a POTENTIAL HAZARD This second part will describe WHAT CAN HAPPEN if you ignore the WARNING ...

Page 4: ...y obligation to make same or similar changes to vehicles previously built or sold Suzuki Motor Corporation believes in conservation and pro tection of Earth s natural resources To that end we encourage every vehicle owner to recycle trade in or properly dis pose of as appropriate used motor oil coolant and other fluids batteries and tires COPYRIGHT SUZUKI MOTOR CORPORATION 2006 NOTICE TO PARENTS Y...

Page 5: ...hat fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never operate at excessive speeds Always go at a speed that is proper for the terrain visibility and operating conditions and your skills and experience Never attempt wheelies jumps or other stunts Always inspect your ATV each time you use it to make sure it is in s...

Page 6: ...his manual Dismount on the uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in this man ual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be...

Page 7: ...icle does not have a headlight Unseen obstacles could cause an accident resulting in injury to the rider Do not tow a trailer This vehicle is not designed for such use WARNING Indicates a potential hazard that could result in injury or death ...

Page 8: ...G RIDER FUEL AND OIL RECOMMENDATIONS CONTROLS EQUIPMENT AND ADJUSTMENTS RIDING YOUR ATV ACCESSORY USE AND VEHICLE LOADING INSPECTION AND MAINTENANCE TROUBLESHOOTING TRANSPORTING CLEANING PROCEDURE AND STORAGE PROCEDURE CONSUMER INFORMATION SPECIFICATIONS INDEX ...

Page 9: ......

Page 10: ...1 1 1 INSTRUCTING THE YOUNG RIDER IMPORTANT ADVICE TO THE PARENT 1 2 REMOTE ENGINE STOP SWITCH 1 3 GETTING TO KNOW THE LT Z50 1 5 STARTING OFF AND STOPPING 1 5 TURNING 1 7 PUTTING IT ALL TOGETHER 1 8 ...

Page 11: ...ons and warnings it contains Be sure to put special emphasis on safety precautions Question your child as you go through the manual to make sure he she understands what you are saying WARNING Indicates a potential hazard that could result in injury or death WARNING Allowing a child under 16 to oper ate this ATV without adult supervi sion can be hazardous If the child rides beyond his or her abilit...

Page 12: ...om the switch body the engine cannot be started If the engine is running and the rubber cap is removed by pulling the lanyard attached to the cap the engine will stop running WARNING Failure to follow all of the warn ings in the Riding Your ATV sec tion of this manual can be hazardous Failure to follow all of the warn ings contained in the Riding Your ATV section could lead to an accident causing ...

Page 13: ...h to stop the engine NOTE The vehicle will continue to roll for some distance after you pull the remote engine stop switch Remember this when judging when to operate the remote engine stop switch Adjust the maximum speed to walking speed by adjusting the throttle limiter when you use the remote engine stop switch The lanyard can be stowed on the LT Z50 when the rider has developed sufficient skill...

Page 14: ...ive examples of things to look for STARTING OFF AND STOPPING To help your child develop confidence he she should PRACTICE FIRST WITH THE ENGINE OFF as follows 1 Have your child sit on the LT Z50 and tell him her to release the parking brake 2 Tell your child to keep his her eyes straight ahead while you slowly push the vehicle from behind 3 As you push the LT Z50 instruct your child to steer strai...

Page 15: ...walk behind the ATV and use the remote engine stop switch Watch closely to make sure the rider 1 Opens the throttle gently when starting off 2 Releases the throttle and then applies the brakes when stopping 3 Becomes aware of the distance it takes the vehicle to stop when the brakes are applied or when the engine stop switch is turned off As you approach the end of the prac tice area you should ag...

Page 16: ...ur child 1 Shifts his her weight slightly for ward 2 Leans his her upper body into the turn and turns the handlebars in the direction of the turn When the rider is able to properly turn the LT Z50 in both directions with the engine off he she should practice with the vehicle under power Again make sure that the throttle limiter is adjusted to provide a low speed capa bility Watch closely to make s...

Page 17: ...ered all the basic maneuvers The exercises you have practiced with your child will help the first time rider learn the most basic riding tech niques To become a skilled rider your child will need a great deal of practice and instruction Be patient with your child take extra time when teaching him her additional tech niques for climbing and descending hills After your child has mastered all of the ...

Page 18: ...2 1 2 FUEL AND OIL RECOMMENDATIONS FUEL 2 2 ENGINE OIL AND FINAL REDUCTION GEAR BOX OIL 2 3 ...

Page 19: ...ds of unleaded gasoline and eth anol grain alcohol also known as GASOHOL may be used in your ATV if the ethanol content is not greater than 10 Gasoline Methanol Blends Fuels containing 5 or less methanol wood alcohol may be suitable for use in your ATV if they contain co sol vents and corrosion inhibitors DO NOT USE fuels containing more than 5 methanol under any circum stances Fuel system damage ...

Page 20: ...he use of SAE 10W 40 engine oil If SAE 10W 40 engine oil is not available select an alternative according to the following chart JASO T903 The JASO T903 standard is an index to select engine oils for 4 stroke motorcycle and ATV engines Motor cycle and ATV engines lubricate clutch and transmission gears with engine oil JASO T903 specifies per formance requirements for motorcy cle and ATV clutches a...

Page 21: ...ils which have an API classification of SH or higher have an ENERGY CONSERVING indication in the API classification doughnut mark These oils can affect engine life and clutch performance Not recommended Recommended E N E R GY CONSER V I N G A PI SERVICE S J SAE 10W 40 A PI SERVICE S J SAE 10W 40 ...

Page 22: ...AND ADJUSTMENTS LOCATION OF PARTS 3 2 KEY 3 5 IGNITION SWITCH 3 5 LEFT HANDLEBAR 3 6 RIGHT HANDLEBAR 3 6 THROTTLE LIMITER 3 7 CHOKE LEVER 3 8 FUEL VALVE 3 9 RECOIL STARTER 3 9 FUEL TANK CAP 3 10 SEAT LOCK 3 11 FLAG BRACKET 3 11 ...

Page 23: ...MENT AND ADJUSTMENTS LOCATION OF PARTS 1 Rear brake lever 2 Parking brake knob 3 Engine stop switch 4 Throttle lever 5 Front brake lever 6 Electric starter button 7 Fuel tank cap 8 Remote engine stop switch 9 Drive chain ...

Page 24: ...3 3 0 Ignition switch A Fuel valve B Choke lever C Recoil starter D Tools E Seat lock lever ...

Page 25: ...3 4 F Muffler G Air cleaner H Spark plug ...

Page 26: ...mber in the box provided for your future refer ence IGNITION SWITCH The ignition switch has two positions OFF position The ignition circuit is off and the engine can not be operated The key can be removed ON position The ignition circuit is on and the engine can be started The key can not be removed in this position WARNING Indicates a potential hazard that could result in injury or death Key No ...

Page 27: ...rcuit is on and the engine can run Electric Starter Button 4 Use this button to turn the starter motor Before starting the engine make sure the ignition switch is in the ON position and the parking brake is engaged Push the electric starter button to start the engine NOTE This vehicle has a starter interlock switch which prevents the starter motor from turning when the parking brake is not engaged...

Page 28: ...mum vehicle speed further by adjust ing the throttle limiter according to the previous procedure When the rider has developed sufficient skill and experience to operate the ATV safely at higher speeds you can increase the maximum speed capability of the ATV by removing the maximum speed reduction spacer from the drive train system NOTE Removing the maximum speed reduction spacer requires spe cial ...

Page 29: ...engine is warm you do not need to use the choke system for starting WARNING Failure to adjust the throttle limiter after removing the maximum speed reduction spacer can be hazardous Removing the maximum speed reduction spacer will provide max imum speed capability Riding at excessive speeds increases chances of losing control of the ATV which can result in an acci dent Reset the throttle limiter t...

Page 30: ...COIL STARTER This vehicle has a recoil starter to start the engine To use the recoil starter grip the starter rope handle located on the engine CVT cover Pull the rope gently until you feel the starter engage Pull the rope force fully to start the engine Immediately after the engine starts be sure to gently return the starter rope to its normal position NOTE The engine will not start with the reco...

Page 31: ...ay overflow when it expands Fuel expands due to engine heat or heating by the sun Fuel that overflows can catch fire Stop adding fuel when the fuel level reaches the bottom of the filler neck WARNING Improper fueling of the ATV can be hazardous Failure to follow safety precau tions when refueling could result in a fire or cause you to breathe toxic fumes Refuel in a well ventilated area Make sure ...

Page 32: ... into the seat hook retainer and push down firmly FLAG BRACKET A bracket is provided so you can mount a flag on your LT Z50 WARNING Improperly installing the seat can be hazardous Failure to install the seat properly could allow the seat to move and cause loss of rider control Make sure to properly position and securely attach the seat when you install it ...

Page 33: ......

Page 34: ...SPECTION BEFORE RIDING 4 3 WHAT TO WEAR 4 5 BREAK IN RUNNING IN 4 6 STARTING THE ENGINE 4 7 STARTING OFF 4 8 BRAKING 4 13 TURNING 4 14 SKIDDING OR SLIDING 4 15 OPERATION ON HILLS 4 15 RIDING OVER OBSTACLES 4 19 RIDING THROUGH WATER 4 20 RIDING IN COLD WEATHER 4 21 ...

Page 35: ...e Protect your riding areas When you ride remember to keep the terrain in good condition Don t destroy plant life Don t litter and don t bother wild life With your help your riding area can remain open for you to use in the future After you have found a good place to practice review the controls on your ATV before riding Learn to find these controls without looking for them You will not have time ...

Page 36: ...the machine with the engine running No visible evidence of damage WARNING Failure to inspect the ATV before operating it can be hazardous Failure to perform proper mainte nance can also be hazardous Failure to inspect and maintain your ATV increases the chances of an accident or equipment damage Always inspect your ATV each time you use it to make sure it is in safe operating condition Refer to th...

Page 37: ...CCESSORY USE AND VEHICLE LOADING section in this manual WARNING Operating this ATV with improper modifications can be hazardous Improper installation of accesso ries or modification of this vehicle may cause changes in handling In some situations this could lead to an accident Never modify this ATV through improper installation or use of accessories Refer to the ACCES SORY USE AND LOADING section ...

Page 38: ...ar a good pair of gloves strong boots that fit over the ankle long pants and a long sleeve shirt WARNING Operating this ATV without wear ing an approved motorcycle hel met eye protection and protective clothing can be hazardous Operating without an approved motorcycle helmet or eye protec tion increases your chances of a severe head injury or death in the event of an accident Operating without pro...

Page 39: ... low speed light load can cause parts to glaze and not seat properly Allow the engine to accelerate freely without exceeding the maximum recom mended throttle opening Allow the Engine Oil to Circulate Before Riding Allow enough idling time after warm or cold engine starting before revving the engine This allows time for the lubricating oil to reach all critical engine components Observe Your Initi...

Page 40: ... choke lever all the way down 2 Close the throttle Push the elec tric starter button or use the recoil starter as described above 3 When the engine will operate smoothly without use of the choke return the choke lever all the way When the Engine is Warm Use of the choke should not be nec essary Open the throttle slightly and push the electric starter button or use the recoil starter as described p...

Page 41: ...t so you can change position to maneuver the ATV It is not for carrying passengers WARNING Operating this ATV on paved sur faces including sidewalks paths parking lots driveways and streets can be hazardous ATV tires are designed for off road use Paved surfaces may seri ously affect handling and control of the ATV and may cause the vehicle to go out of control Avoid operating the ATV on paved surf...

Page 42: ...hway even a dirt or gravel one In many states it is illegal to operate ATVs on public streets roads and highways WARNING Operating this ATV at excessive speeds can be hazardous Riding at excessive speeds increases your chances of losing control of the ATV which can result in an accident Always go at a speed that is proper for the terrain visibility and operating conditions and your skills and expe...

Page 43: ... or feet from the foot rests during operation can be haz ardous If you remove even one hand or foot from the ATV you can reduce your ability to control the ATV This could cause you to lose your balance and fall off the ATV If you remove a foot from a footrest your foot or leg may come in contact with the rear wheels This could injure you or cause an accident Always keep both hands on the handlebar...

Page 44: ...earned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WARNING Failure to use extra care when operating this ATV on unfamiliar terrain can be hazardous You can come upon hidden rocks bumps or holes without enough time to react This could cause the ATV to overturn or go out of con trol Go slowly and be extra careful when ...

Page 45: ...ttle gradually to move forward WARNING The ATV can start moving as soon as you release the parking brake Unexpected movement can cause you to lose control of the ATV Make sure to apply the rear brake before you release the parking brake WARNING Opening the throttle suddenly can be hazardous The front wheels can lift off the ground and cause loss of control of the ATV Always open the throttle gradu...

Page 46: ... slide or roll over Use the brakes to slow down before you begin to turn WARNING Braking hard on slippery surfaces can be hazardous The ATV can skid and go out of control if you brake too hard Apply the brakes lightly and with care on slippery surfaces WARNING Operating the parking brake lock when the ATV is moving can be hazardous The rear wheels can lock causing a skid and an accident Use the pa...

Page 47: ...n Turn the handlebars while looking in the direction of the turn For HIGHER SPEEDS or SHARPER TURNS Use the same technique that you use for turning at low speeds but move your body weight farther toward the inside of the turn to maintain your bal ance Natural turning forces which can push the vehicle to the outside of the turn increase as speed or turn sharpness increases This means you must lean ...

Page 48: ...ATION ON HILLS WARNING Skidding or sliding improperly can be hazardous You may lose control of your ATV or regain traction unexpectedly which may cause the ATV to over turn Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or slid ing...

Page 49: ...he hill 4 Slow down when you reach the top of the hill WARNING Climbing hills improperly can be hazardous Climbing hills improperly can cause loss of control or cause the ATV to overturn Always follow the proper proce dures for climbing hills as described in this section Always check the terrain care fully before you start up any hill Never climb hills with exces sively slippery or loose sur faces...

Page 50: ...one of the following proce dures to turn the vehicle around a If you are able to drag the rear end of the LT Z50 around until the vehicle points downhill Stay on the uphill side of the vehicle while dragging it around b Turn the handlebars fully to the right Stand on the uphill side of the vehicle Release the parking brake and pump the hand brake to let the LT Z50 roll slowly backwards This will t...

Page 51: ... to the rear by sliding back on the seat 4 Ride down the hill slowly with the throttle released 5 Apply the rear brake to control downhill speed 6 Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possi ble WARNING Going down a hill improperly can be hazardous Going down a hill improperly can cause loss of control or cause ...

Page 52: ...at some obstacles are too high for your ATV or for your abili ties If you are not sure that you can safely cross over an obstacle back up and ride around the obstacle WARNING Crossing hills or turning on hills improperly can be hazardous Crossing hills or turning on hills improperly can cause loss of con trol or cause the ATV to overturn Never attempt to turn the ATV around on any hill until you h...

Page 53: ...ough deep or fast flowing water can be haz ardous The ATV tires may float causing loss of traction and loss of con trol This could lead to an acci dent Never operate this ATV in fast flowing water or in water deeper than described in this section Remember that wet brakes may have reduced stopping ability Test your brakes after leaving the water If necessary apply them several times to let friction...

Page 54: ...kes do not regain full stopping power have your local Suzuki dealer check them before you continue riding your ATV Any water that enters the brakes while you ride may freeze after you park your ATV The frozen water can prevent the wheels from turning or the brakes from working After riding through water mud snow or slush it is important to dry the brakes before parking the ATV To dry the brakes ap...

Page 55: ...ent and prevention of hypothermia Information is available at libraries and through government agencies Plan your winter rides with safety and comfort in mind Dress for the worst conditions you might encounter Be prepared for bad weather and ATV breakdowns Wear warm water resis tant clothing such as thermal under wear snowmobile suites lined gloves and boots and wool socks WARNING Operating your A...

Page 56: ...her hazards that can cause a loss of control Severe injury or death could occur if you lose control of the ATV Go slowly and be extra careful when riding on snow covered ter rain Always be alert to changing terrain conditions when operating the ATV WARNING Riding on a frozen lake or river can be hazardous Serious injury or death can occur if the ice breaks and you fall into the cold water Check wi...

Page 57: ......

Page 58: ...5 1 5 ACCESSORY USE AND VEHICLE LOADING ACCESSORY USE AND VEHICLE LOADING 5 2 ...

Page 59: ...u choose accessories and install them correctly The guidelines below should help you decide how to equip your ATV and how to use it cor rectly when you use accessories or carry cargo WARNING Operating this ATV with improper modifications can be hazardous Improper installation of accesso ries or modification of the vehicle may cause changes in handling which could lead to an accident Never modify t...

Page 60: ...eer 4 Do not add accessories or cargo which interfere with controls or other equipment 5 Do not carry heavy or bulky cargo 6 Distribute cargo weight evenly between the front and rear of the vehicle as well as both sides of the vehicle Locate cargo weight as close to the center of the vehi cle as possible 7 Secure your load well Shifting weight can affect your ability to handle the vehicle safely 8...

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Page 62: ...LE ADJUSTMENT 6 6 IDLE SPEED ADJUSTMENT 6 7 FUEL HOSE 6 7 ENGINE OIL 6 8 FINAL REDUCTION GEAR BOX OIL 6 10 AIR CLEANER 6 12 DRIVE CHAIN 6 14 DRIVE CHAIN CLEANING AND OILING 6 15 TIRES 6 17 BRAKES 6 19 BRAKE LINING WEAR LIMIT 6 22 FRONT AND REAR WHEEL REMOVAL 6 23 SPARK ARRESTER 6 24 GENERAL LUBRICATION 6 25 ...

Page 63: ...ust pipe nuts and muffler mounting bolt T T T Valve clearance I I Spark plug I Replace every 18 months Spark arrester C C Fuel line I I Replace every 4 years Engine oil R R Inspect each time the vehicle is ridden Final reduction gear box oil I Replace every 2 years Throttle cable play I I I Idle speed I I I Drive belt I R Drive chain Clean lubricate and inspect each time the vehicle is ridden Brak...

Page 64: ...mechanical experience If you are not sure how to do any of the jobs ask your Suzuki dealer to do the main tenance CAUTION If you use your ATV under severe conditions it will need mainte nance more often than shown in the chart Operating your ATV under severe conditions causes more wear on your ATV Severe conditions include operating under frequent full throttle or in dusty wet sandy or muddy areas...

Page 65: ...brown color indicates that the plug is correct A white or dark insulator indicates that the engine may need adjustment or another plug type may be needed Consult your Suzuki dealer if your plug insulator is not a light brown color NOTE If the above named plugs are not available consult your Suzuki dealer CAUTION Failure to use the proper spark plug can damage your ATV An improper spark plug may ha...

Page 66: ...ust the gap to 0 6 0 7 mm 0 024 0 028 in for good ignition Use a thickness gauge to check the gap CAUTION Improper installation of the spark plug can damage your ATV An overly tight or cross threaded plug will damage the aluminum threads of the cylinder head Carefully turn the spark plug by hand into the treads If the spark plug is new tighten it with a wrench about 1 2 turn past finger tight If y...

Page 67: ... the correct play 3 Tighten the lock nut 1 4 Recheck the throttle cable play Readjust it if it is not within the specified limits WARNING Operating the vehicle with an inadequate throttle cable play can be hazardous Inadequate throttle cable play can cause engine speed to rise sud denly when you turn the handle bars This can lead to loss of rider control Adjust the throttle cable play so that engi...

Page 68: ...E Inspect the fuel hose for damage and fuel leakage If any defects are found the fuel hose must be replaced WARNING Improper adjustment of the idle speed can be hazardous An idle that is too high can cause the ATV to lurch forward when you start the engine This may cause an accident Excessive engine wear may also result if idle speed is adjusted improperly or when the engine is not fully warmed up...

Page 69: ...tick The dipstick comes out together with the oil filler cap as shown The level on the dipstick should be between L Low and F Full lines The oil level inspection should be per formed under the following conditions Park the vehicle on level ground The oil filler cap threads should not be run in but should be touch ing the filler hole upper edge CAUTION Operating the vehicle with an incorrect amount...

Page 70: ...w minutes WARNING New and used oil can be hazard ous Children and pets may be harmed by swallowing new or used oil Repeated prolonged contact with used engine oil may cause skin cancer Brief contact with used oil may irritate skin Keep new and used oil away from children and pets To minimize your exposure to used oil wear a long sleeve shirt and moisture proof gloves such as dishwash ing gloves wh...

Page 71: ...leaks FINAL REDUCTION GEAR BOX OIL Inspect and change the final reduc tion gear box oil according to the schedule in the MAINTENANCE CHART When changing the oil use oil with an API American Petroleum Institute classification of SF SG or SH SJ or with a JASO classification of MA Final Reduction Gear Box Oil Level Check Follow the procedure below to inspect the oil level 1 Park the vehicle on level ...

Page 72: ...nstall the drain bolt Pour 25 ml 0 8 0 9 US Imp oz of fresh oil through the oil level check hole 4 Reinstall the oil level check bolt WARNING New and used oil can be hazard ous Children and pets may be harmed by swallowing new or used oil Repeated prolonged contact with used engine oil may cause skin cancer Brief contact with used oil may irritate skin Keep new and used oil away from children and ...

Page 73: ...ack from the carburetor to the air intake box without the air cleaner element to stop it Severe engine damage can also occur if dirt enters the engine due to running the engine without the air cleaner element Never run the engine without the air cleaner element in place CAUTION Failure to inspect the air cleaner element frequently if the vehicle is used in dusty wet or muddy con ditions can damage...

Page 74: ...he element in the sol vent and wash it 2 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or wring the element or it will develop cracks 3 Immerse the element in a sepa rate pan filled with motor oil B Squeeze the element to remove excess oil Make sure that the ele ment remains damp with oil but not soaked CAUTION A torn air filter can damage...

Page 75: ... solvent Be sure to keep oil and solvent away from children and pets Dis pose of used oil and solvent prop erly CAUTION Failure to position the air cleaner element properly can damage your ATV Air can bypass the air cleaner ele ment if the element is not posi tioned properly This will cause the engine parts to wear more rap idly Be sure to position the air cleaner element properly WARNING Failure ...

Page 76: ...y worn teeth Broken or damaged teeth Loose sprocket mounting nut s If you find any of these problems with your sprocket consult your SUZUKI dealer DRIVE CHAIN CLEANING AND OILING Clean and oil the chain as follows 1 Wash the chain with kerosene Kerosene will lubricate and clean the chain 2 Allow the chain to dry then oil the links with a Suzuki chain lube or an equivalent chain lubricant WARNING K...

Page 77: ...qually to tighten or slacken the chain 3 When proper slack is obtained tighten the four bolts 1 4 Tighten the adjusting nuts 2 5 Check the brake lever travel as shown on page 6 21 Adjust the brake if necessary WARNING Failure to inspect the drive chain slack before each use of the ATV could be hazardous Too much chain slack could cause the chain to come off the sprock ets resulting in an accident ...

Page 78: ...ure can be hazardous If you use improper tires or improper or uneven tire pressure you may lose control of the ATV Always use the size and type tires specified Always maintain proper tire pressure as described in this section WARNING The use of very worn tires can be hazardous The traction of the vehicle will be decreased with worn tires This increases your risk of having an accident Replace the f...

Page 79: ...very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims Have this work done by your Suzuki dealer or a qualified tire repair station When breaking the tire bead loose from the wheel be extremely careful not to damage the inner wheel sur face or the tire bead COLD TIRE PRESSURE Front 20 kPa 0 20 kgf cm2 2 9 psi Rear 20 kPa 0 20 kgf c...

Page 80: ...re to properly inspect and maintain your ATV s brake sys tems can be hazardous Improper maintenance of the brakes increases your chances of having an accident Be sure to inspect the brakes before each use of the vehicle according to the INSPECTION BEFORE RIDING section Always maintain your brakes according to the MAINTENANCE SCHEDULE WARNING Operating the ATV in harsh condi tions can be hazardous ...

Page 81: ...ed in the lever holder as shown in the pho tograph If the cable adjusters do not provide enough adjustment turn the left and right brake hub adjuster 2 equally to obtain the specified clearance 3 Turn the upper or lower cable adjuster so that when the brake lever is fully squeezed the cable holder is in the straight up posi tion This adjustment is important for smooth braking and to help prevent u...

Page 82: ...ely with the brake disengaged and the rear wheels off the ground 3 Set the parking brake by squeez ing the brake lever and pressing the lock knob 1 4 Check that the rear wheels are locked by trying to move the vehi cle back and forth 5 Readjust the rear brake lever adjusting nut 2 if the rear wheels could not roll freely in step 2 or if the rear wheels did not lock in step 4 WARNING Failure to adj...

Page 83: ...the range 3 If the extension line is outside this range have the brake shoes replaced by your Suzuki dealer Range Index mark WARNING Failure to maintain the brake shoes and replace them when rec ommended can be hazardous Riding with worn brake shoes or shoes in the front or back that are unevenly worn will increase your chances of having an accident If you need to replace brake shoes have your Suz...

Page 84: ...reverse these steps Use the tightening torque chart to determine the tightness of the wheel nuts Tightening Torque Front and Rear 28 N m 2 8 kgf m 20 0 lb ft WARNING Failure to tighten the wheel nuts to the specified torque can be haz ardous If the wheel nuts are not properly tightened the wheel can come off causing an accident Be sure to tighten the wheel nuts to the specified torque If you do no...

Page 85: ... Remove the bolts 1 and pull out the spark arrester 2 2 Use a brush to remove carbon deposits from the spark arrester screen Be careful not to damage the spark arrester screen Check that the screen has no holes or tears 3 Reinstall the spark arrester in reverse order of removal WARNING A hot muffler can harm you You can be burned if you touch the hot muffler Wait until the muffler cools to avoid b...

Page 86: ...uld do general lubri cation as shown in the MAINTE NANCE CHART He She will lubricate things such as wheel bearings rear axle housings swing arm bearings steering shaft holder cables etc Oil Grease 1 Steering shaft holder 2 Brake cables 3 Drive chain 4 Throttle cables 5 Throttle lever CAUTION Lubricating switches can damage your ATV Lubricating switches can damage the switches Do not apply grease a...

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Page 88: ...7 1 7 TROUBLESHOOTING FUEL SUPPLY CHECK 7 2 IGNITION SYSTEM CHECK 7 3 ...

Page 89: ...ten the drain screw c Run the engine for a few sec onds Shut off the engine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked next CAUTION Failure to troubleshoot a problem correctly can damage your ATV Improper repairs or adjustments may damage the vehicle instead of fixing it Such damage m...

Page 90: ...k 2 Check to see that the spark plug is not fouled Remove the plug and clean it Replace it if neces sary 3 Make sure the fuel valve is not clogged Also check to be sure the air vent hose connected to the fuel tank is not clogged 4 Check the idle speed If neces sary adjust it using a tachometer The correct idle speed is 1850 2150 r min WARNING Performing the spark test improp erly can be hazardous ...

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Page 92: ...8 1 8 TRANSPORTING STARTING THE LT Z50 AFTER TRANSPORT 8 2 ...

Page 93: ...RI position WARNING Draining fuel from the carburetor can be hazardous Fuel can catch on fire if you do not handle it properly When draining the carburetor always shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a fire haz ard Dispose of drained fuel prop erly CAUTION Failure to properly secure the A...

Page 94: ...EANING PROCEDURE AND STORAGE PROCEDURE PREPARATION FOR CLEANING 9 2 WASHING YOUR ATV 9 3 INSPECTION AFTER CLEANING 9 3 STORAGE PROCEDURE 9 4 MAINTENANCE DURING STORAGE 9 4 PROCEDURE FOR RETURNING TO SERVICE 9 5 ...

Page 95: ...haust system can reduce engine cooling conceal damage or increase wear of certain parts It is important to remove all debris during cleaning PREPARATION FOR CLEANING Wash the ATV before any mud dries on the ATV Block or seal the end or the exhaust pipe muffler using a piece of plastic wrap cloth rag or another method to prevent water from entering the engine CAUTION High pressure washers can dam a...

Page 96: ...atch plastic or painted surfaces Rinse the ATV thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe Check the drain tubes on the bottom of the air filter box and drain any water that has col lected in them For extended life of your ATV lubricate according to GENERAL LUBRICATION section Follow t...

Page 97: ... in the cylinder BATTERY Remove the battery from the vehi cle NOTE Be sure to remove the nega tive terminal first then remove the positive terminal Clean the outside of the battery with mild soap and remove corro sion from the terminals and wiring harness Store the battery in a room above freezing TIRES Inflate tires to the normal pressure EXTERNAL Spray all vinyl and rubber parts with rubber prot...

Page 98: ...park plug Turn the engine a few times by pulling the recoil starter Reinstall the spark plug Reinstall the battery NOTE Be sure to connect the posi tive terminal first then connect the negative terminal Make sure that the vehicle is prop erly lubricated Perform the INSPECTION BEFORE RIDING as listed in this manual Start the vehicle as outlined in this manual ...

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Page 100: ...10 10 1 CONSUMER INFORMATION SERIAL NUMBER LOCATION 10 2 LOCATION OF LABELS 10 2 ...

Page 101: ...embly Write down the serial numbers here for your future reference LOCATION OF LABELS Read and follow all of the warnings labeled on your ATV Make sure you understand all of the labels Keep the labels on the ATV Do not remove them for any reason If a label comes off or becomes difficult to read you can get a replacement by contacting your Suzuki dealer 1 Frame No Engine No SET PARKING BRAKE BEFORE...

Page 102: ...CATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 68921 43G0 WARNING UNDER 6 UNDER 6 Operation of this ATV by children under the age of 6 increases the risk of severe injury or death Adult supervision required for children under age 16 NEVER permit children under age 6 to operate this ATV WARNING Improper tire pressure or overloading can cause loss of control Loss of control can re...

Page 103: ...uretor MIKUNI VM13 single Air cleaner Polyurethane foam element Starter system Electric and recoil DRIVE TRAIN Transmission 4 272 47 11 Primary reduction 2 091 1 879 variable change Final reduction ratio Chain 3 700 37 10 Driven chain D I D 415 82 links CHASSIS Front suspension Independent swing axle coil spring oil damped Rear suspension Swingarm coil spring oil damped Front wheel travel 52 mm 2 ...

Page 104: ...DENSO U20FSR U Battery 12V 14 4 kC 4Ah 10HR Fuse 10A CAPACITIES Fuel tank 2 6 L 0 7 0 6 US Imp gal Engine oil oil change 300 ml 0 3 0 3 US Imp qt overhaul 350 ml 0 4 0 3 US Imp qt Final reduction gear box oil oil change 25 ml 0 8 0 9 US Imp oz overhaul 30 ml 1 0 1 1 US Imp oz ...

Page 105: ...OVAL 6 23 FUEL 2 2 FUEL HOSE 6 7 FUEL SUPPLY CHECK 7 2 FUEL TANK CAP 3 10 FUEL VALVE 3 9 G GENERAL LUBRICATION 6 25 GETTING TO KNOW THE LT Z50 1 5 I IDLE SPEED ADJUSTMENT 6 7 IGNITION SWITCH 3 5 IGNITION SYSTEM CHECK 7 3 IMPORTANT ADVICE TO THE PARENT 1 2 INSPECTION AFTER CLEANING 9 3 INSPECTION BEFORE RIDING 4 3 K KEY 3 5 L LEFT HANDLEBAR 3 6 LOCATION OF LABELS 10 2 LOCATION OF PARTS 3 2 M MAINTE...

Page 106: ... 11 SERIAL NUMBER LOCATION 10 2 SKIDDING OR SLIDING 4 15 SPARK ARRESTER 6 24 SPARK PLUG 6 4 STARTING OFF 4 8 STARTING OFF AND STOPPING 1 5 STARTING THE ENGINE 4 7 STARTING THE LT Z50 AFTER TRANSPORT 8 2 STORAGE PROCEDURE 9 4 T THROTTLE CABLE ADJUSTMENT 6 6 THROTTLE LIMITER 3 7 TIRES 6 17 TOOLS 6 4 TURNING 1 7 4 14 W WASHING YOUR ATV 9 3 WHAT TO WEAR 4 5 WHAT YOU SHOULD KNOW BEFORE RIDING 4 2 Total...

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Suzuki LT-Z50, Owner'S Manual

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