Suzuki LT-A400, Service Manual

Page: 304 / 502

3B-31 Differential:
Right Side Shim Selection
1) Put a few pieces of solder (1) (O.D.: 1.2 – 1.5 mm
(0.05 – 0.06 in) x L: 6 mm (0.24 in)) on the back side
of final driven gear, as shown in the figure.
NOTE
Do not install the right side shim(-s) at this
time.
2) Install the final gear case cover and tighten its bolts
to the specified torque diagonally.
Tightening torque
Final gear case cover bolt (a): 23 N·m (2.3 kgf-
m, 16.5 lb-ft)
NOTE
• Do not install new O-ring to the gear cover.
• Do not apply thread lock to the bolts.
3) Remove the final gear case cover.
4) Measure the thickness of compressed solder with
the micrometer.
Special tool
: 09900–20205 (Micrometer (0 – 25 mm))
Shim thickness
Compressed solder thi 0.1 mm (0.004 in)
5) Select the proper size of shim(-s) from the table,
according as the compressed solder thickness.
List of shims (for right side)
After selecting the proper size of shim(-s), check or
adjust the backlash and tooth contact.
Tooth Contact
• Remove the final driven gear.
• Clean and degrease several teeth on the final drive
gear and final driven gear, and then apply a coating of
machinist’s layout dye or paste to several teeth of the
final drive gear.
1
1
I827H1320113-01
(a)
(a)
(a)
I827H1320112-01
Part No. Shim thickness
27326-18A00-035 0.35 mm (0.0138 in)
27326-18A00-040 0.40 mm (0.0157 in)
27326-18A00-050 0.50 mm (0.0197 in)
27326-18A00-060 0.60 mm (0.0236 in)
I831G1320136-01