Suzuki DR-Z70K8 Setup Manual Download Page 5 | Manualshive

Page: 5 / 28

background image

4

The photograph shown indicates the parts dis-
mounted from the motorcycle in addition to the items
shown in the preceding page.

A: Throttle assembly
B: Starter cable

A

A

B

B

C

C

D

D

E

E

F

F

G

G

H

H

I

I

J

J

K

K

L

L

«
...
3
4
5
6
7
...
»

Summary of Contents for DR-Z70K8

Page 1: ...erforming any work Take spe cial care to properly perform the required assembly and servicing marked by either a Warning or a Caution Failure to follow the directions in either of these two 2 cat egor...

Page 2: ...s from the crate base A Strap B Front wheel assembly C Component parts The workshop where the machine is assembled should be clean spacious and have a level floor The technician should wear protective...

Page 3: ...ake off the rear wheel holding bracket A Bolt Remove the bolts from the crate A Bolt Lift the steel frame to separate it from the base of the crate A Steel frame B Crate base Handling crates requires...

Page 4: ...1 Item Part Name Q ty Remarks G Front fork protector 2 Right and Left Flange bolt 4 6 12 mm Stepped washer 4 OD 16 0 ID 6 5 T 5 0 H Strap 1 L 100 For starter cable I Reflex reflector 2 Right and Left...

Page 5: ...photograph shown indicates the parts dis mounted from the motorcycle in addition to the items shown in the preceding page A Throttle assembly B Starter cable A A B B C C D D E E F F G G H H I I J J K...

Page 6: ...ASSEMBLY REMOVING THE BRACKET Remove the bracket from the handlebar mounting position A Bracket B Bolt C Washer D Paper Tighten the steering stem head bolt to the specified torque Steering stem head...

Page 7: ...ebar mounting bolts to the specified torque Handlebar mounting bolt 23 N m 2 3 kgf m A Handlebar assembly B Front fork upper bracket C 8 16 mm flange bolt D Washer OD 22 0 mm ID 8 5 mm A Front brake c...

Page 8: ...100 mm B Handlebars C Right switch wiring harness STARTER CABLE Loosen the cable lock nut Insert the starter cable to the starter cable bracket A Starter cable B Cable lock nut C Starter cable bracket...

Page 9: ...se A Crate axle bracket B Bolt 1 Lift the front of motorcycle by using a hoist 2 Raise the rear of motorcycle 3 Pull the crate base forward then balance the motorcycle NOTE Move the rubber boot until...

Page 10: ...Front brake hub panel assembly C Front brake cable assembly Clean the brake drum with alcohol or other non petro leum based solvent Examine the brake shoes springs and operating mechanisms Install th...

Page 11: ...s on the left fork leg A Front wheel spacer B Oil seal Lip C Boss D Anchor slot Insert the front axle from the right side of fork leg and fix the front wheel assembly to the front fork Tighten the fro...

Page 12: ...ble B Cable end C Lever holder D Brake lever E Lever cover Loosen the nut Pass the front brake cable through the bracket A Nut B Bracket C Front brake cable Fix the front brake cable to the bracket wi...

Page 13: ...able Left Install the front fork protector to the front fork A Front fork protector B 6 12 mm flange bolt C Stepped washer OD 16 0 mm ID 6 5 mm T 5 0 mm D Left fork leg E Right fork leg F Front brake...

Page 14: ...Remove the shipping pin from the footrest A Footrest B Shipping pin REFLEX REFLECTOR FOR LIMITED MARKET Install the rubber grommet and collared spacer to the bracket Set the reflex reflector using the...

Page 15: ...olt REMOVING THE WRAP FILM Remove the wrap film from the fuel tank cover A Fuel tank cover B Wrap film FUEL LABEL FOR LIMITED MARKET Stick the label on the fuel tank cover A Fuel tank cover B Fuel lab...

Page 16: ...m the motorcycle A Battery holder B Flange bolt Stepped washer Filling electrolyte Remove the aluminium tape sealing the battery elec trolyte filler holes A Aluminium tape B Electrolyte filler hole Re...

Page 17: ...bubbles After confirming that the electrolyte has entered the battery completely remove the electrolyte containers from the battery Wait for around 20 minutes Insert the caps into the filler holes pr...

Page 18: ...pler B Click Coupler C Boss Frame D Hole Battery hold rubber E Bracket For charging the battery make sure to use the charger specially designed for MF battery Otherwise the battery may be overcharged...

Page 19: ...at the throttle grip Throttle cable play 2 0 4 0 mm If adjustment is necessary carry out the procedure below 1 Loosen the throttle cable adjuster lock nut A 2 Turn the adjuster B in or out until the c...

Page 20: ...lock nut 3 Adjust the slack in the drive chain by turning the right and left chain adjuster nuts 4 Proper chain slack is obtained when drive chain slack is up and down at a point midway between the t...

Page 21: ...ack has been checked or adjusted check the brake pedal free travel Rear brake pedal free travel 15 20 mm If adjustment is necessary adjust the free travel by turning the brake rod adjuster nut A TIRE...

Page 22: ...d F Full line 5 If the oil level is below the L line add fresh oil from the filler hole until the oil level reaches to F line If the level is above the F line drain oil to F line 6 Reinstall the drain...

Page 23: ...classes MA and MB The oil container shows the classification as shown A Code number of oil sales company B Oil classification Energy Conserving Suzuki does not recommend the use of ENERGY CONSERVING o...

Page 24: ...ine idle speed 1 500 1 700 r min A Throttle stop screw Test ride the motorcycle checking all mechanical func tions Tighten all nuts bolts and miscellaneous mounting parts to the proper torque specs Co...

Page 25: ...LE F Front axle nut 53 5 3 G Rear axle nut 54 5 4 ABSORBER H Rear shock absorber nut Upper 50 5 0 I Rear shock absorber nut Lower 50 5 0 OTHERS J Rear swingarm pivot nut 42 4 2 K Footrest bolt 23 2 3...

Page 26: ...harness Clamp Wiring harness Neutral switch lead wire Generator lead wire Clamp Wiring harness Neutral switch lead wire Generator lead wire Clamp Ignition switch lead wire Handlebar switch lead wire...

Page 27: ...ont brake cable Handlebar switch lead wire Starter cable Cable guide Pass the throttle cable and starter cable through into the cable guide Throttle cable Front brake cable Front brake cable Throttle...

Page 28: ...on Leakage Circlip ITEM MEASURE SPECIFICATIONS Front brake cable Check Adjust 15 25 mm Rear brake pedal Check Adjust Play 15 20 mm Drive chain Check Adjust Lubricate 25 35 mm Oiling points All necessa...

Reviews:

No comments

Related manuals for DR-Z70K8

Brand: PACIFIC CYCLE Pages: 112

Brand: Sachs Bikes Pages: 83

F 850 GS Adventure 2019

Brand: BMW Motorrad Pages: 346

Brand: Bajaj Pages: 39

Brand: Sinnis motorcycles Pages: 68

Brand: Yamaha Pages: 248

Brand: Yamaha Pages: 86

Brand: Triumph Pages: 126

Brand: Yamaha Pages: 26

Brand: Yamaha Pages: 58

Brand: Yamaha Pages: 42

Brand: Yamaha Pages: 92

Brand: Yamaha Pages: 77

Brand: Yamaha Pages: 106

Brand: Yamaha Pages: 88

Brand: Yamaha Pages: 112

Brand: Yamaha Pages: 90

Star Venture 2018

Brand: Yamaha Pages: 116

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands