27
SAFETY CHECK OUT
ENGINE AND TRANSMISSION
CHASSIS
COLD TIRE INFLATION PRESSURE
ELECTRICALS
ROAD TEST INSPECTION
After completion of the setting-up the motorcy-
cle all the following items should be double-
checked to confirm that the operation and func-
tion of the motorcycle are satisfactory. Now,
setting-up the motorcycle and pre-delivery
inspection have been completed and the
motorcycle can be passed to the customer.
ITEM
MEASURE
SPECIFICATIONS
Engine oil
Check/Refill
700 ml
Fuel tank
Drain/Fill
3.0 L
Throttle cable
Check/Adjust
2.0–4.0 mm
Idle r/min
Check/Adjust
1 500–1 700 r/min
Exhaust system
Leakage
Fuel system
connection
Leakage/Circlip
ITEM
MEASURE
SPECIFICATIONS
Front brake cable
Check/Adjust
15–25 mm
Rear brake pedal
Check/Adjust
Play:
15–20 mm
Drive chain
Check/Adjust/
Lubricate
25–35 mm
Oiling points
All necessary points
Wiring and cable
Routing/Operation
Wiring connectors
Clean/Tight
Front fork
Operation
Rear shock
absorber
Operation
Tighten all nuts and
bolts
Torque those listed
in this manual
Cotter pins, circlip
and fasteners
Check
FRONT
REAR
100 kPa
1.0 kgf/cm
2
14 psi
125 kPa
1.25 kgf/cm
2
18 psi
ITEM
CHECK FOR
Switch Operations
Operation
Ignition switch
Starter button
Engine stop switch
ITEM
CHECK FOR
Engine
Starting/Acceleration/
Smoothness/Noise
Transmission
Operation/Noise
Drive chain
Operation/Noise
Brake
Operation/Noise
Steering
Stability
Suspension
Operation
Control cables
Operation/Proper return
Leakage
Fuel/Oil/Exhaust
