Suzuki DL1000A 2018 Manual Download Page 81

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7-6

6. Slide and unhook the front

side covers.

7. Remove the fasteners and

bolts. Remove the front fuel
tank cover

8. Remove the screws and bolts.

9. Slide the fuel tank side covers

forward to slip off the hooks.

10.Disconnect the connector and

the hook.

11.Remove the wiring harness.
12.Remove the fuel tank side cov-

ers

Summary of Contents for DL1000A 2018

Page 1: ...nger vehicle or off road vehicle can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects o...

Page 2: ...in this manual By follow ing these instructions explicitly you will ensure a long trouble free operating life for your motorcycle This motorcycle also conforms to the U S Environmental Protection Age...

Page 3: ...ur motorcycle Suzuki reserves the right to make production changes at any time without notice and without incur ring any obligation to make the same or similar changes to vehi cles previously built or...

Page 4: ...L AND COOLANT RECOMMENDATIONS CONTROLS EQUIPMENT AND ADJUSTMENTS BREAK IN AND INSPECTION BEFORE RIDING RIDING TIPS ACCESSORY USE AND MOTORCYCLE LOADING INSPECTION AND MAINTENANCE TROUBLESHOOTING STORA...

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Page 6: ...THING 1 3 SPECIAL SITUATIONS REQUIRE SPECIAL CARE 1 4 KNOW YOUR LIMITS 1 4 BE EXTRA SAFETY CONSCIOUS ON BAD WEATHER DAYS 1 4 PRACTICE AWAY FROM TRAFFIC 1 5 INSPECTION BEFORE RIDING 1 5 ACCESSORIES AND...

Page 7: ...ther drivers simply don t always notice motorcyclists Ride defensively Wise motorcy clists use a strategy of assuming they are invisible to other drivers even in broad daylight Pay care ful attention...

Page 8: ...e of fingers over the lever when riding in traffic and near intersections to give their reaction time a head start Emergency stopping and swerv ing are techniques that you should practice and master b...

Page 9: ...raffic visibility and road conditions your motorcycle and your experience Riding a motorcycle safely requires that your mental and physical skills are fully part of the experience You should not attem...

Page 10: ...reate hazards Aerodynamics handling balance and cornering clearance can suf fer and the suspension and tires can be overloaded Read the ACCESSORY USE AND MOTORCYCLE LOADING sec tion CARRYING A PASSENG...

Page 11: ...ors can best be dealt with by giving every ride your full attention Circumstances beyond your con trol could lead to an accident You need to prepare for the unex pected by wearing a helmet and other p...

Page 12: ...2 1 2 FUEL ENGINE OIL AND COOLANT RECOMMENDATIONS FUEL 2 2 ENGINE OIL 2 4 ENGINE COOLANT SOLUTION 2 5...

Page 13: ...e higher octane grade gasoline or another brand because there are differences between brands Oxygenated fuels which meet the minimum octane requirement and the requirements described below may be used...

Page 14: ...hese requirements check with the service station operator or the fuel supplier NOTE To help minimize air pollution Suzuki recommends that you use oxygenated fuels Be sure that any oxygenated fuel you...

Page 15: ...Automobile Standards Organization SAE Engine Oil Viscosity Suzuki recommends the use of SAE 10W 40 engine oil If SAE 10W 40 engine oil is not available select an alternative according to the following...

Page 16: ...NG LIFE COOLANT are not avail able use a glycol based anti freeze compatible with an aluminum radiator mixed with dis tilled water only at the ratio of 50 50 A PI SERVICE S J SAE 10W 40 E N E R GY CON...

Page 17: ...Green Water for Mixing Use distilled water only Water other than distilled water can cor rode and clog the aluminum radia tor Required amount of engine cool ant water solution capacity total 1950 ml 2...

Page 18: ...PARTS 3 2 KEY 3 5 IGNITION SWITCH 3 5 INSTRUMENT PANEL 3 8 LEFT HANDLEBAR 3 22 RIGHT HANDLEBAR 3 28 FUEL TANK CAP 3 30 GEARSHIFT LEVER 3 31 REAR BRAKE PEDAL 3 32 SEAT LOCK 3 32 SIDE STAND 3 33 REAR S...

Page 19: ...MENTS LOCATION OF PARTS DL650A 1Clutch lever 2Left handlebar switches 3Instrument panel 4Front brake fluid reservoir 5Right handlebar switches 6Throttle grip 7Front brake lever 8Output terminal 9Fuel...

Page 20: ...3 3 DL650A AAir cleaner BSpark plugs CFuses DBattery ETools FGearshift lever GSide stand HFootrests ISeat lock JPassenger footrests DL650XA...

Page 21: ...3 4 DL650A KRear brake fluid reservoir LEngine oil filler cap MRear brake pedal NEngine oil drain plug OEngine oil inspection window PEngine oil filter DL650XA...

Page 22: ...run The headlight position light taillight and license plate light will auto matically turn on The key cannot be removed in this position NOTE Start the engine promptly after turning the key to the O...

Page 23: ...the ignition switch to the P PARKING or LOCK position while the motorcycle is moving can be hazardous Moving the motorcycle while the steering is locked can be hazardous You could lose your balance an...

Page 24: ...the same procedure is used WARNING If the motorcycle falls down due to a slip or collision unex pected damage to the motorcy cle could cause the engine to keep running which could result in a fire or...

Page 25: ...ts appear and then show the normal display Turn Signal Indicator Light 2 When the turn signals are being operated either to the right or to the left the indicator light will blink intermittently NOTE...

Page 26: ...under the normal operating range the symbol 7 in the display appears and the indicator light 4 comes on NOTICE After starting the engine open ing the throttle or running the motorcycle with the oil p...

Page 27: ...e traction of the rear wheel during acceleration NOTE For more detailed informa tion on the traction control sys tem see page 3 24 H GEAR C E F mph TRIP RANGE ADJ MPG km L 100km V AVG AIR 1 2 1 OFF TC...

Page 28: ...splay indicates FI and the odometer trip meter read ing alternately and the mal function indicator light comes on and remains lit keep the engine running and bring your motorcycle to an authorized Suz...

Page 29: ...s in neutral NOTE When the display indi cates CHEC in the odometer display area the gear position indicator does not indicate a num ber but indicates Speedometer 9 The speedometer indicates the road s...

Page 30: ...tempera ture is above 50 C 122 F Neutral Indicator Light N A The green light will come on when the transmission is in neutral The light will go out when you shift into any gear other than neutral Fre...

Page 31: ...the ABS indicator light does not come on when the ignition switch is turned on you should have the system checked by an authorized Suzuki dealer as soon as possible H GEAR C E F mph TRIP RANGE ADJ MPG...

Page 32: ...nks when the fuel level drops below 5 0 L 5 3 US qt The mark and segment blink when the fuel drops below 2 0 L 2 1 US qt NOTE The fuel meter will not indicate correctly when the motorcycle is placed o...

Page 33: ...ow is displayed for 2 seconds After the test pattern is displayed the display will show the function that was displayed the last time that the ignition switch was turned off To change the display push...

Page 34: ...either instantaneous fuel consumption meter or average fuel consump tion meter and hold the MODE switch Down for 2 seconds Instantaneous fuel consumption meter The instantaneous fuel consump tion met...

Page 35: ...all amount of fuel is added The driving range will not be recalculated when the motorcycle is placed on the side stand Check the estimated driving range distance when the side stand is retracted When...

Page 36: ...p or Down and the ADJUST button 1 simultaneously for 2 seconds until the clock dis play blinks Push the left handle bar MODE switch Up or Down to adjust the hour display Push the ADJUST button 1 to ad...

Page 37: ...DJUST button 1 for 2 sec onds to switch between km and mile At this time speedometer will be changed between km h and mph and the instantaneous fuel consumption meter will be changed between km L L 10...

Page 38: ...UST button 1 or MODE switch Up for 2 seconds while the display indicates the trip meter 1 or 2 you want to reset When you reset the trip meter 1 or 2 the fuel consumption meter will also be reset NOTE...

Page 39: ...The high beam indicator light also turns on Headlight flasher switch Press the switch to flash the headlight MODE PASS SEL NOTICE Sticking tape or placing objects in front of the headlight can obstruc...

Page 40: ...ng the switch to the posi tion will flash the left turn signals Moving the switch to the posi tion will flash the right turn sig nals The indicator light will also flash intermittently To cancel turn...

Page 41: ...control system cannot provide control to limit rear wheel spin under certain conditions The system cannot control rear wheel spin result ing from high speed cornering excessive bank angle braking ope...

Page 42: ...throttle completely to restore the nor mal condition The traction control system can be set to OFF Mode 1 or Mode 2 OFF The traction control system does not control engine power output even if the re...

Page 43: ...tem switch 6 for mode selec tion 2 Press the Mode switch UP DOWN 3 and change the indication on the traction con trol system display in the meter cluster to the desired mode The display changes in th...

Page 44: ...f the change of mode is not possible because the throt tle is not fully closed a seg ment of the selected mode on the traction control system dis play blinks The setting is retained in the memory even...

Page 45: ...nce between the throttle grip and the front brake lever is adjustable to 5 positions To change the position push the brake lever forward and turn the adjuster to the desired position When changing the...

Page 46: ...ter motor for more than five seconds at a time can damage the starter motor and wiring harness from overheating Do not engage the starter motor for more than five sec onds at a time If the engine does...

Page 47: ...conds or when the engine is started the starter motor will stop automati cally Throttle Grip 4 Engine speed is controlled by the position of the throttle grip Twist it toward you to increase engine sp...

Page 48: ...posi tively in neutral Reduce the motorcycle speed before down shifting When down shifting the engine speed should be increased before the clutch is engaged This will prevent unnec essary wear on the...

Page 49: ...gnition key into the lock and turn it clockwise Raise the rear end of the seat and slide it backward To reinstall the seat slide the seat hooks into the seat hook retainers and push down firmly until...

Page 50: ...unning and the side stand is put down with the transmission in gear the engine will stop running WARNING Riding with the side stand incompletely retracted can result in an accident when you turn left...

Page 51: ...djuster set on position 2 Damping Force Adjustment The rebound damping force adjuster 2 is located at the bot tom of the rear suspension damper unit To adjust the damp ing force set the adjuster to th...

Page 52: ...height can be adjusted to 3 positions To change the windshield height follow the procedure below 1 Remove the caps 1 and bolts 2 and then remove the wind shield 3 WARNING This unit contains high pres...

Page 53: ...l ance and fall After adjusting the windshield height and the rear view mirror position turn the handlebar right and left to check that the windshield does not interfere with the rear view mirror If t...

Page 54: ...ing loss of control or causing the devices to fall off Before riding turn the handle bars to the right and to the left to make it sure that there is no interference with handlebar movement or secure i...

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Page 56: ...4 1 4 BREAK IN AND INSPECTION BEFORE RIDING BREAK IN 4 2 INSPECTION BEFORE RIDING 4 3...

Page 57: ...he engine com ponents during break in you must be careful not to load the engine too much Breaking in the New Tires New tires need proper break in to assure maximum performance just as the engine does...

Page 58: ...best perfor mance from the engine NOTE The 1000 km 600 miles service should be performed as outlined in the INSPECTION AND MAINTENANCE section of this Owner s Manual Pay particular attention to the CA...

Page 59: ...le 7 26 Correct play in the throttle cable Smooth operation and positive return of the throttle grip to the closed position Clutch 7 32 Correct lever play Smooth and progressive action Brakes 3 28 3 3...

Page 60: ...5 5 1 RIDING TIPS STARTING THE ENGINE 5 2 STARTING OFF AND SHIFTING 5 3 USING THE TRANSMISSION 5 4 RIDING ON HILLS 5 6 STOPPING AND PARKING 5 6 CARRYING A PASSENGER 5 10...

Page 61: ...motor cycle is overturned Turn off the ignition switch before restarting the engine NOTICE Check if the engine is under the following conditions If the engine is started under the conditions other tha...

Page 62: ...en you release your hand from the switch After a few seconds or when the engine is started the starter motor will stop automati cally NOTICE After starting the engine open ing the throttle or running...

Page 63: ...e side stand is down the engine will stop running WARNING Riding at excessive speeds increases your chances of los ing control of the motorcycle which can result in an acci dent Always ride at a speed...

Page 64: ...peed drops below 15 km h 9 miles h Gear position km h miles h 1st 2nd 19 12 2nd 3rd 34 21 3rd 4th 46 29 4th 5th 59 37 5th 6th 72 45 Gear position km h miles h 6th 5th 69 43 5th 4th 56 35 4th 3rd 44 28...

Page 65: ...revent the motorcycle from losing momentum When descending a long steep slope use the engine compression to assist the brakes by shifting to a lower gear Continuous brake appli cation can overheat the...

Page 66: ...s or in poor weather con ditions You must still ride sensibly and alertly On regular paved roads some riders may be able to obtain slightly shorter stopping distances with conventional brake systems t...

Page 67: ...umping either one It is normal for the brake lever pedal to pulsate while the ABS is operating Non recommended tires can affect wheel speed and may con fuse the computer ABS does not work at very low...

Page 68: ...t or rear brake can cause skidding and loss of control Apply both brakes evenly and at the same time WARNING Hard braking while turning may cause wheel skid and loss of control Brake before you begin...

Page 69: ...ASSENGER Before you invite someone to be a passenger on your motorcycle you need to be thoroughly familiar with motorcycle operation Adjust tire pressures and suspension according to the Tire Pressure...

Page 70: ...6 1 6 ACCESSORY USE AND MOTORCYCLE LOADING ACCESSORY USE 6 2 ACCESSORY INSTALLATION GUIDELINES 6 2 LOADING LIMIT 6 3 LOADING GUIDELINES 6 4 MODIFICATION 6 5...

Page 71: ...und clear ance and bank angle Inspect that the accessory does not interfere with the operation of the suspension steering or other control operations Accessories fitted to the han dlebars or the front...

Page 72: ...sidecar LOADING LIMIT Never exceed the GVWR Gross Vehicle Weight Rating of this motorcycle The GVWR is the combined weight of the machine accessories payload rider and passenger When selecting your ac...

Page 73: ...truding over the tail end of the motor cycle Do not carry any items that protrude over the tail end of the motorcycle Check that both tires are prop erly inflated to the specified tire pressure for yo...

Page 74: ...y a vehicle by installing parts that can affect emissions con trol except in accordance with very specific U S Environmen tal Protection Agency and Cali fornia Air Resources Board regulations The fram...

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Page 76: ...19 ENGINE OIL 7 20 ENGINE IDLE SPEED INSPECTION 7 25 THROTTLE CABLE PLAY 7 26 ENGINE COOLANT 7 27 DRIVE CHAIN 7 28 CLUTCH 7 32 BRAKES 7 32 TIRES 7 37 SPOKE WHEELS DL650XA 7 40 SIDE STAND IGNITION INT...

Page 77: ...OTORCYCLE REPAIR ESTABLISHMENT OR INDI VIDUAL USING ANY MOTOR CYCLE PART WHICH HAS BEEN CERTIFIED UNDER THE PROVISIONS IN THE CLEAN AIR ACT Sec 207 a 2 WARNING Improper maintenance or fail ure to perf...

Page 78: ...odorless Breathing carbon monoxide can cause death or severe injury Never start the engine or let it run indoors or where there is little or no ventilation NOTICE Servicing electric parts with the ig...

Page 79: ...on control system California model only I I Engine oil 7 20 R R R R R Engine oil filter 7 20 R R Throttle cable play 7 26 I I I I I Throttle valve synchronization I CA only I I Engine coolant 7 27 SUZ...

Page 80: ...ied and located under the seat FUEL TANK LIFT 1 Place the motorcycle on the side stand 2 Remove the seat by referring to the SEAT LOCK section 3 Remove the fasteners 4 Remove the bolts 5 Unhook the en...

Page 81: ...asteners and bolts Remove the front fuel tank cover 2 8 Remove the screws and bolts 9 Slide the fuel tank side covers 3 forward to slip off the hooks 10 Disconnect the connector and the hook 11 Remove...

Page 82: ...ber cushion 15 Remove the rubber cushion from the prop 4 16 Support the fuel tank with the prop 4 FUEL TANK REMOVAL Lift the fuel tank by referring to the FUEL TANK LIFT section 1 Disconnect the hoses...

Page 83: ...ride and after getting it wet it in the rain or after washing it Major lubrication points are indicated below Grease Drive chain lubricant 1 Clutch lever pivot 2 Gearshift lever pivot and footrest piv...

Page 84: ...om the battery can cause blindness or severe burns When working near the battery use proper eye protection and gloves Flush eyes or body with ample water and get medi cal care immediately if you suf f...

Page 85: ...ge the battery once a month if the motorcycle is not used for a long time WARNING Batteries contain toxic sub stances including sulfuric acid and lead They could cause injury to humans or could dam ag...

Page 86: ...d bat tery consult your Suzuki dealer AIR CLEANER The air cleaner element must be kept clean to provide good engine power and gas mileage If you use your motorcycle under normal low stress conditions...

Page 87: ...air cleaner element frequently if the vehicle is used in dusty wet or muddy conditions can damage your motorcycle The air cleaner element can become clogged under these conditions and engine damage m...

Page 88: ...and is seal ing properly NOTE Be careful not to spray water on the air cleaner box when cleaning the motorcycle Reinstall the fuel tank NOTE Check that the fuel tank drain hose and breather hose are n...

Page 89: ...lator after motorcycle operation A light brown color indicates that the plug is correct A white or dark insula tor indicates that the engine may need adjustment or another plug type may be needed Cons...

Page 90: ...ting in motorcycle performance prob lems Use only the recommended spark plugs SPARK PLUG REMOVAL To remove the spark plugs follow the procedure below NGK REMARKS MR8E 9 Standard CAUTION A hot radiator...

Page 91: ...o the FUEL TANK REMOVAL section 2 Remove the radiator mounting bolt 1 and slide the radiator forward NOTE Do not extract the radiator hose 3 Pull off the spark plug cap 4 Remove the spark plugs with a...

Page 92: ...spark plugs with a spark plug wrench NOTE Pry up the spark plug cap with a screwdriver or a bar if it is hard to remove by hand Do not pull the spark plug cord NOTICE Dirt can damage the moving engine...

Page 93: ...e your motorcycle An overly tight or cross threaded spark plug will damage the aluminum threads of the cylinder head Carefully turn the spark plug by hand into the threads If the spark plug is new tig...

Page 94: ...e way on so that there is a tight seal Remount the radiators and tighten the mounting bolts securely Reinstall the fuel tank NOTE Check that the fuel tank drain hose and breather hose are not bent bef...

Page 95: ...3 Stop the engine and wait for three minutes 4 Hold the motorcycle vertically and check the oil level through the oil level inspection window on the right side of the engine The engine oil level shou...

Page 96: ...l lows 1 Remove the bolts and the under cowling DL650XA 2 Place the motorcycle on the side stand 3 Remove the oil filler cap 1 4 Remove the drain plug 2 and gasket 3 from the bottom of the engine and...

Page 97: ...d prolonged contact with used engine oil may cause skin cancer Brief contact with oil may irritate skin Keep new and used oil and used oil filters away from chil dren and pets To minimize your exposur...

Page 98: ...t contacts the mounting surface a small resistance will be felt NOTE To tighten the oil filter properly it is important to accu rately identify the position at which the filter gasket first con tacts...

Page 99: ...of the specified engine oil in the filler hole See FUEL ENGINE OIL AND COOLANT RECOMMENDA TIONS section Drain plug tightening torque 23 N m 2 3 kgf m 17 lbf ft NOTE About 2400 ml 2 5 US qt of oil wil...

Page 100: ...dd oil until the oil level is between the L line and the F line Inspect the area around the drain plug and oil filter for leaks NOTE If you do not have a proper oil filter wrench have your Suzuki deal...

Page 101: ...e Boots The throttle cable has boots Check that the boots are fit securely Do not apply water directly to the boots when wash ing Wipe off dirt from the boots with a wet cloth when the boots are dirty...

Page 102: ...by referring to the FUEL TANK LIFT section 2 Remove the filler cap and add specified engine coolant through the filler hole until it reaches the F line Refer to the FUEL ENGINE OIL AND COOLANT RECOMM...

Page 103: ...motorcycle has an endless drive chain constructed from spe cial materials It does not use a master link The drive chain has special O rings that permanently keep grease inside We recom mend that you...

Page 104: ...teeth Loose sprocket mounting nuts If you find any of these problems with your sprocket consult your Suzuki dealer WARNING Improperly installing a replace ment chain or using a joint clip type chain c...

Page 105: ...ty oil 80 90 6 Lubricate both front and back plates of the drive chain 7 Wipe off excess lubricant after lubricating all around the drive chain NOTICE Cleaning the drive chain improperly can damage se...

Page 106: ...et To assist you in performing this procedure there are refer ence marks 3 on the swing arm and each chain adjuster which are to be aligned with each other and to be used as a reference from one side...

Page 107: ...clutch cable play should be performed by your Suzuki dealer BRAKES This motorcycle utilizes front and rear disk brakes Proper operation of brake systems is vital to safe riding Be sure to perform the...

Page 108: ...ing point and can cause brake system including ABS malfunction due to corrosion of brake components Boiling brake fluid or brake system including ABS malfunction could result in an accident Replace th...

Page 109: ...duce vomiting Immedi ately contact a poison control center or a physician If brake fluid gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Keep out of the re...

Page 110: ...ay result WARNING Failure to inspect and maintain the brake pads and replace them when recommended can increase your chance of having an accident If you need to replace brake pads have your Suzuki dea...

Page 111: ...otrest 2 Retighten the lock nut 1 to secure the push rod 2 in the proper position 3 Check the boot for deformation by torsion and if deformed correct the boot form by rotat ing it back Rear Brake Ligh...

Page 112: ...mit or if you find damage such as cuts or cracks Always use the size and type of tires specified in this owner s manual Balance the wheel after tire installation Read this section of the owner s manua...

Page 113: ...r a damaged wheel rim Tubeless tires sometimes lose pressure gradually when punctured DL650A DL650XA Tire Condition and Type Tire condition and tire type affect motorcycle performance Cuts or cracks i...

Page 114: ...the tire Proper wheel balance is important to avoid variable wheel to road contact and to avoid uneven tire wear FRONT REAR SIZE 110 80R19M C 59H 150 70R17M C 69H TYPE BRIDGESTONE TW101 J BRIDGESTONE...

Page 115: ...es by removing the tire and applying an internal patch Do not use an external repair plug to repair a puncture since the plug may work loose as a result of the cor nering forces experienced by a motor...

Page 116: ...as follows 1 Sit on the motorcycle in the normal riding position with the side stand up 2 Shift into first gear hold the clutch in and start the engine 3 While continuing to hold the clutch in move th...

Page 117: ...t is very difficult to force the pads back into the caliper assembly and brake fluid leakage may result WARNING If the side stand ignition inter lock system is not working properly it is possible to r...

Page 118: ...k under the engine and raise the jack until the front wheel is slightly off the ground 8 Turn the axle shaft 3 counter clockwise and draw it out 9 Slide the front wheel forward 10 To reinstall the whe...

Page 119: ...nd proper lever stroke and firm feel are restored Also check that the wheel rotates freely WARNING Installing the front wheel in the reverse direction can be haz ardous The tire for this motor cycle i...

Page 120: ...bolts 2 CAUTION A hot muffler can burn you Wait until the muffler cools before removing the axle nut NOTICE Removing the rear wheel with out use of an accessory stand can result in your motorcycle fal...

Page 121: ...l the rear wheel assembly rearward NOTE Never depress the rear brake pedal with the rear wheel removed It is very difficult to force the pads back into the caliper assembly 10 To replace the wheel rev...

Page 122: ...n Torque bolts and nuts to the proper specifications If you are not sure of the proper procedure have your autho rized Suzuki dealer or a qual ified mechanic do this WARNING Failure to extend brake pa...

Page 123: ...instrument panel assembly 1 Remove the front side covers by referring to the FUEL TANK LIFT section 2 Remove the bolts and fasten ers NOTICE Failure to use a light bulb with the correct wattage rating...

Page 124: ...nce listed Headlight High beam bulb 1 Disconnect the coupler 1 Turn the socket 2 counter clockwise and remove it 2 Pull off the bulb 3 from the socket NOTICE The headlight bulb s life may be shortened...

Page 125: ...and pull out the bulb 3 Position Light 1 Turn the socket 1 counter clockwise and remove it 2 Pull off the bulb 2 from the socket NOTICE The headlight bulb s life may be shortened by oil from your fin...

Page 126: ...he adjuster 2 clockwise or counterclockwise NOTE To adjust the headlight beam adjust the beam right and left first then adjust up and down Turn Signal Light To replace the turn signal light bulb follo...

Page 127: ...t bulb follow the procedure steps 1 Remove the nuts 1 2 Remove the screws 2 and take off the cover with the lens 3 3 Push in on the bulb twisting it to the left and pull it out 4 To fit the replacemen...

Page 128: ...in fuse is located under the seat One 30A spare fuse is located in the fuse box 1 Disconnect the coupler while pushing the release knob 2 Remove the fuse box cover while pushing the release knobs 3 Re...

Page 129: ...he headlight low beam 10A FUEL fuse protects the ISC ECM speedometer fuel pump and injectors 10A IGNITION fuse protects the ECM oxygen sensor sole noid fuel pump relay starter relay and ignition coils...

Page 130: ...T BRAKE LEVER FITTING Align the dot mark on the handle bar with the mating surface of the lever holder A CLUTCH LEVER FITTING Align the dot mark on the handle bar with the mating surface of the lever...

Page 131: ...ponents NOTICE Improper motorcycle opera tion can cause catalyst or other motorcycle damage To avoid damage to the catalyst or other related components you should take the following precautions Mainta...

Page 132: ...re there are combustible materi als such as dry grass or leaves these materials may come in contact with the catalytic con verter or other hot exhaust components This can cause a fire Avoid parking or...

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Page 134: ...8 1 8 TROUBLESHOOTING FUEL SYSTEM CHECK 8 2 IGNITION SYSTEM CHECK 8 3...

Page 135: ...show ing signs of trouble in the fuel injection system take your machine to an authorized Suzuki dealer Refer to the INSTRU MENT PANEL section for an explanation of the malfunction indicator NOTICE I...

Page 136: ...autho rized Suzuki dealer COMPLAINT Engine Stalls 1 Make sure there is enough fuel in the fuel tank 2 If the meter indicates FI showing signs of trouble in the fuel injection system take your machine...

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Page 138: ...9 1 9 STORAGE PROCEDURE AND MOTORCYCLE CLEANING STORAGE PROCEDURE 9 2 PROCEDURE FOR RETURNING TO SERVICE 9 3 CORROSION PREVENTION 9 3 MOTORCYCLE CLEANING 9 4 INSPECTION AFTER CLEANING 9 6...

Page 139: ...until the stabilized gaso line fills the fuel injection system ENGINE 1 Pour one tablespoon of motor oil into each spark plug hole Reinstall the spark plugs and crank the engine a few times 2 Drain th...

Page 140: ...rs to come Important Information About Corrosion Common causes of corrosion Accumulation of road salt dirt moisture or chemicals in hard to reach areas Chipping scratches and any damage to treated or...

Page 141: ...le motorcycle cover can help protect the finish from the harmful UV rays in sunlight and can reduce the amount of dust and air pollution reaching the surface Your Suzuki dealer can help you select the...

Page 142: ...ngine to avoid battery discharge Windshield Cleaning Clean the windshield with a soft cloth and warm water with a mild detergent If scratched polish with a commercially available plastic polish Replac...

Page 143: ...with a matte finish Friction while riding excessive rubbing or polishing of a surface with a matte finish will change its appearance INSPECTION AFTER CLEANING For extended life of your motorcy cle lub...

Page 144: ...ARRANTIES 10 2 EMISSION CONTROL SYSTEMS 10 3 REPORTING SAFETY DEFECTS 10 4 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED 10 5 ON BOARD MOTORCYCLE COMPUTER DATA INFORMATION 10 6 SERIAL NUMBER LOCATION...

Page 145: ...Control System Limited Warranty Applies ONLY to Suzuki street legal emission con trolled motorcycles certified for sale and registered in Califor nia Suzuki limited warranties and the Federal and Cal...

Page 146: ...hoses These parts incorporate technolo gies to control fuel evaporative emissions Servicing Requirements It is essential to have your vehicle serviced according to the mainte nance schedule in this ma...

Page 147: ...etween you your dealer or Suzuki Motor of America Inc To contact NHTSA you may either call the Vehicle Safety Hot Line toll free 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write...

Page 148: ...any person Among those acts presumed to constitute tampering are the acts listed below Removing or puncturing the muffler baffles header pipes screen type spark arrester if equipped or any other comp...

Page 149: ...re monitored so that the ABS system can provide effective antilock braking Some information may be stored by the on board computer when malfunctions occur This stored information can assist techni cia...

Page 150: ...rcycle You also need these numbers to help your dealer when you order parts The frame number 1 is stamped on the steering head as shown in the illustration The engine serial number 2 is stamped on the...

Page 151: ...ver exceed the max imum loading capacity Exceeding maximum loading capacity can cause loss of control Maximum loading capacity 10 kg 22 lbs Rear carrier The owner s manual contains importantsafety inf...

Page 152: ...40 REFER TO YOUR OWNER S MANUAL FOR ADDITIONAL MAINTENANCE INSTRUCTIONS THIS VEHICLE CONFORMS TO U S EPA AND CALIFORNIA REGULATIONS APPLICABLE TO MODEL YEAR NEW MOTORCYCLES AND IS CERTIFIED TO EPA AND...

Page 153: ...225 250 2 25 2 50 33 36 kgf cm2 kPa psi 225 280 2 25 2 80 33 41 BRIDGESTONE kgf cm2 TYPE TYPE kPa psi TIRE SIZE PNEU TAILLE FRONT AVANT FRONT AVANT REAR ARRIERE REAR ARRIERE 110 80R19M C 59V 150 70R17...

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Page 155: ...N Clutch Wet multi plate type Transmission 6 speed constant mesh Gearshift pattern 1 down 5 up Primary reduction ratio 2 088 71 34 Gear ratios Low 2 462 32 13 2nd 1 778 32 18 3rd 1 381 29 21 4th 1 125...

Page 156: ...ight LED License plate light 12V 5W Turn signal light 12V 21W Speedometer light LED Turn signal indicator light LED Neutral indicator light LED High beam indicator light LED Oil pressure Coolant tempe...

Page 157: ...LYTIC CONVERTER 7 56 CLUTCH 7 32 CLUTCH LEVER FITTING 7 55 CONCLUSION 1 6 CORROSION PREVENTION 9 3 D DRIVE CHAIN 7 28 E EMISSION CONTROL SYSTEMS 10 3 ENGINE COOLANT 7 27 ENGINE COOLANT SOLUTION 2 5 EN...

Page 158: ...LEFT HANDLEBAR 3 22 LIGHT BULB REPLACEMENT 7 48 LOADING GUIDELINES 6 4 LOADING LIMIT 6 3 LOCATION OF LABELS 10 8 LOCATION OF PARTS 3 2 LUBRICATION POINTS 7 8 M MAINTENANCE SCHEDULE 7 2 MODIFICATION 6...

Page 159: ...ITION INTERLOCK SYSTEM 7 41 SPARK PLUGS 7 14 SPECIAL SITUATIONS REQUIRE SPECIAL CARE 1 4 SPOKE WHEELS DL650XA 7 40 STARTING OFF AND SHIFTING 5 4 STARTING THE ENGINE 5 2 STOPPING AND PARKING 5 7 STORAG...

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