Suzuki 2007 XL7, Service Manual

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Engine Mechanical: 1D-337
Crankshaft Runout 0.030 mm 0.0012 in
Crankshaft Thrust Bearing Clearance 0.076-0.305 mm 0.0030-0.0120 in
Crankshaft Thrust Surface - Height Diameter 95.000 mm 3.7401 in
Crankshaft Thrust Surface Runout 0.040 mm 0.0016 in
Cylinder Head
Combustion Chamber Volume 53.407 cc 3.259 cu in
Valve Guide Bore - Exhaust 6.000-6.020 mm 0.2362-0.2370 in
Valve Guide Bore - Intake 6.000-6.020 mm 0.2362-0.2370 in
Valve Guide Installed Height 14.050-14.550 mm 0.5531-0.5728 in
Valve Lifter Bore Diameter 12.008-12.030 mm 0.4728-0.4736 in
Lubrication System
Oil Capacity - with New Dry Oil Filter 5.2 Liters 5.5 Quarts
Oil Capacity - without Oil Filter Change 4.8 Liters 5.2 Quarts
Oil Pressure - Minimum @ Idle 69 kPa 10 psi
Oil Pressure - Minimum @ 2,000 RPM 138 kPa 20 psi
Piston Cooling Jet Valve Opening Pressure 1.7-2.3 bar 25-33 psi
Oil Pump
Gear Diameter - Outer 87.095-87.175 mm 3.4289-3.4321 in
Gear Pocket - Depth 15.565-15.600 mm 0.6128-0.6142 in
Gear Pocket - Diameter 87.275-87.325 mm 3.4360-3.4380 in
Gear Thickness - Drive/Driven 15.511-15.536 mm 0.6107-0.6117 in
Gear-to-Cover Clearance - Drive/Driven 0.030-0.085 mm 0.0012-0.0033 in
Gear-to-Housing Clearance - Drive/Driven 0.100-0.230 mm 0.0039-0.0091 in
Inner Gear Tip Clearance 0.075-0.180 mm 0.0030-0.0071 in
Crankshaft Clearance to Housing 0.040-0.130 mm 0.0016-0.0051 in
Inner Gerotor Hub Diameter 53.310-53.335 mm 2.0988-2.0998 in
Housing Hub Diameter 53.380-53.420 mm 2.1016-2.1031 in
Inner Gerotor Hub Clearance to Housing 0.045-0.110 mm 0.0018-0.0043 in
Piston Rings
Piston Ring End Gap
First Compression Ring
0.150-0.300 mm 0.0059-0.0118 in
Second Compression Ring 0.280-0.480 mm 0.0110-0.0189 in
Oil Control Ring 0.150-0.600 mm 0.0059-0.0236 in
Piston Ring to Groove Clearance
First Compression Ring
0.030-0.065 mm 0.0012-0.0026 in
Second Compression Ring 0.015-0.060 mm 0.0006-0.0024 in
Oil Control Ring 0.030-0.170 mm 0.0012-0.0067 in
Piston Ring Thickness
First Compression Ring
1.175-1.190 mm 0.0463-0.0469 in
Second Compression Ring 1.470-1.495 mm 0.0579-0.0589 in
Oil Control Ring 2.360-2.480 mm 0.0929-0.0976 in
Pistons and Pins
Piston
Piston Diameter
93.956-93.974 mm 3.6990-3.6998 in
Piston Pin Bore Diameter 24.004-24.009 mm 0.9450-0.9452 in
Piston Ring Groove Width - First Compression Ring 1.220-1.240 mm 0.0480-0.0488 in
Piston Ring Groove Width - Second Compression Ring 1.510-1.530 mm 0.0595-0.0602 in
Piston Ring Groove Width - Oil Control Ring 2.510-2.530 mm 0.0988-0.0996 in
Piston to Bore Clearance 0.026-0.052 mm 0.0010-0.0021 in
Pin
Piston Pin Clearance to Connecting Rod Bore
0.007-0.024 mm 0.0003-0.0010 in
Piston Pin Clearance to Piston Pin Bore 0.004-0.012 mm 0.0002-0.0005 in
Piston Pin Diameter 23.997-24.000 mm 0.9448-0.9449 in
Piston Pin Length 60.600-61.100 mm 2.3858-2.4055 in
Valve System
Valves
Valve Face Angle
44.25 degrees
Valve Face Runout 0.038 mm 0.0015 in
Application
Specification
Metric English