Suzohapp Bill to Bill XT Operation Manual Download

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Operation Manual

The information contained here-in is the property of Suzo-Happ and is not to be disclosed or used without the

written permission of Suzo-Happ. This copyright extends to all electronic, print or visual media.

Under no circumstances any part of this publication may be copied, transmitted, transcribed or distributed in

any form or by any means, or stored in a database or retrieval system, or translated into any language (natural

or computer) without the prior written permission of Suzo-Happ.

Suzo-Happ reserves the right to change the product specifications at any time. Also, Suzo-Happ disclaims any

liability for any direct or indirect losses arising out of use or reliance on this information. This information is for

guidance only.

For any feedback or errors, please contact us at [email protected]

Revision History

30 Nov, 2015

First release

Summary of Contents for Bill to Bill XT

Page 1: ...ributed in any form or by any means or stored in a database or retrieval system or translated into any language natural or computer without the prior written permission of Suzo Happ 3 Suzo Happ reserves the right to change the product specifications at any time Also Suzo Happ disclaims any liability for any direct or indirect losses arising out of use or reliance on this information This informati...

Page 2: ... 9013 12 2 4 Sense A Click 13 2 5 Housing BBH 5521 15 2 6 Bezel 15 2 7 Chassis BBC 0310 16 2 7 1 Removing Chassis 17 2 7 2 Accessing Banknote Path 17 2 7 3 Installing Chassis 18 2 8 Recycling Cassettes 18 2 8 1 Recycling Cassette Options 18 2 8 2 Removing Recycling Cassettes 19 2 8 3 Manual Unloading of Banknotes 19 2 9 Dispensing Cassette BBD 0610 20 2 9 1 Removing Dispensing Cassette 21 2 9 2 Op...

Page 3: ...ies 25 2 14 Memory Card 26 3 INSTALLATION 26 3 1 Installation Instructions 26 3 2 Installation of Bezels 29 3 3 Grounding 31 3 4 Security Lock Installation Chassis 33 3 5 Security Lock Installation Housing 35 3 6 Security Lock Installation Cash Box 36 3 7 Security Switch 36 4 POWER INTERFACE CONNECTION 37 5 MODES OF OPERATION 38 6 SOFTWARE UPDATES 40 6 1 Update from Memory Cards 40 6 1 1 Single Lo...

Page 4: ... 4 2015 Suzo Happ 6 2 Update from Host Machine 41 6 3 Update Diagnostics 42 7 OPERATIONAL DIAGNOSTICS 42 8 PREVENTATIVE MAINTENANCE 43 9 CONTACT INFORMATION 43 Technical Support 43 Service Centers 43 ...

Page 5: ... Follow handling instructions enclosed with the unit Follow specifications for operation environmental and storage conditions 1 2 Product Overview The Bill to Bill XT is a currency management system designed to validate and recycle banknotes About 300 banknotes may be stored and dispensed as change The device has the following features Handles banknotes 62 to 82 mm wide and 125 to 180 mm long This...

Page 6: ...r than 172 mm Barcode Coupons Acceptance Width mm Length mm Encoding standard Narrow bar width mm Wide Narrow bar ratio Number of characters PCS Print Contrast Signal value Lengthwise 2 ways face up 62 82 125 180 ANSI AIM BC2 1995 Uniform Symbology Specification Interleaved 2 of 5 0 5 to 0 6 3 1 6 to 18 0 6 min Interface Electrical Communication Protocol EIA 232C RS 232 CCNET Power Requirements Op...

Page 7: ... D inches 561 x 168 x 389 22 10 x 6 61 x 15 33 Weight Unit Kg Unit Lb Chassis with cassettes and dispenser Kg Chassis with cassettes and dispenser Lb 18 70 41 30 9 60 21 20 Service Access Front of unit Cash Box Bank Note Acceptance Length mm Width mm Dimensions H x W x D mm H x W x D inches Weight Empty Unit Kg Unit Lb Electronic Identification 62 85 120 170 188 x 104 x 233 7 42 x 4 09 x 9 18 1 40...

Page 8: ... 8 2015 Suzo Happ 1 4 Dimensions Front View Dimensions in mm inches 1 40 5 51 1 68 6 61 60 2 36 60 2 36 561 3 22 1 0 501 3 1 9 74 1 40 5 51 1 55 6 1 0 378 5 1 4 90 ...

Page 9: ... 4 7 0 58 9 9 0 39 82 5 3 25 64 5 2 54 267 1 0 51 337 7 1 3 30 1 01 3 98 1 5 0 06 21 9 5 8 64 249 9 80 Ø6 Ø0 24 Front Panel thk 6 m mm ax 54 2 1 3 C 3 m ounting holes for screws M 5 3 0 1 2 FLSC 01 02 flex handle FLSC 01 01 folded handle Ø6 Ø0 24 5 2 0 20 6 0 24 A View A 88 3 46 2x5 0 20 1 1 0 44 M ounting holes ...

Page 10: ...scheme TBB AAAABBCCCC DD AAAA 4 digits hardware configuration BB characters represent currency example US USMX EUGB CCCC 4 digits represent software version DD 2 digits represent customer ID for network firmware updates Example TBB 5510US1100 10 Please consult with your sales representative to identify part number specific to your requirements ...

Page 11: ... device Bezel Facilitates easy banknote insertion and provides diagnostic indication by flashing the indicator light Sense A Click Replaceable sensor module containing validation sensors Validating Head MFL Sense a Click Bezel Memory Card Dispensing Cassette Housing B2B Power Interface Module Recycling Cassette 3 pcs Path Switch Drop Cassette Box Control Unit ...

Page 12: ... to product user guide 2 3 Validating Head MFLV 9013 The validating head is the key module featuring many subsystems Banknote alignment validation and transport The validating head features a mechanism to align skewed banknotes and banknotes of varying width The guides adjust the width of the path so banknotes are centered before entering the validation area The validation system checks optical ma...

Page 13: ...ick Sense A Click modules contain optical inductive and dielectric sensors for secure banknote validation Coupons are validated by a barcode sensor An anti stringing sensor provides protection against cheating attempts 4 types of Sense A Clicks are available FLS 1706 FLS 1707 FLS 1802 and FLS 1902 Exact type is defined by the banknotes accepted ...

Page 14: ... 14 2015 Suzo Happ Sense a ClickTM sensor pak upper Sense a ClickTM sensor pak lower A special tool OPT HW FT01 is available for easy removal of Sense A Clicks ...

Page 15: ... 15 2015 Suzo Happ 2 5 Housing BBH 5521 The Housing is made of a rigid metal structure to facilitate easy mounting of the device 2 6 Bezel 5 types of bezels are available as listed below Status Light ...

Page 16: ...027 Metal Bezel MFLB 6101 Metal Dispenser Bezel MFLB 6301 Note Metal bezels require additional grounding hardware 2 7 Chassis BBC 0310 The chassis can hold up to 3 recycling cassettes dispensing cassette and path switch It also has motors for transporting banknotes to recycling cassettes and positioning the path switch ...

Page 17: ...ull out the chassis with one hand while supporting with other hand 2 7 2 Accessing Banknote Path Press both release buttons and open the chassis The gas spring supports the chassis in open position The opened chassis allows access to the path switch as well It is not necessary to remove recycling and dispensing cassettes to open the chassis ...

Page 18: ...to three recycling cassettes These may be programmed to same or different banknote denominations The storage capacity of these cassettes ranges from 80 to 110 banknotes depending on the banknote length Shorter the banknote higher is the capacity Recycling cassettes store information on the number and denomination of banknotes held in them This provides flexibility allowing operators to place casse...

Page 19: ...Slide the latch on the chassis each cassette has its own latch and pull out the cassette 2 8 3 Manual Unloading of Banknotes It is recommended that the banknotes be unloaded using normal unload dispense commands from the host machine There may be instances when this is not possible and it may be required to unload banknotes manually Manual unloading is only possible from non lockable cassettes as ...

Page 20: ...peration after any manipulation This must be performed immediately after the cassette is placed back in the chassis Care must be taken not to pull out the white polymer tapes Doing so may adversely affect the performance of the cassette 2 9 Dispensing Cassette BBD 0610 The dispensing cassette is located right under the validating head It is capable of dispensing up to 20 banknotes These banknotes ...

Page 21: ...emove the chassis from the housing Slide the latch on the chassis and pull out the dispensing cassette 2 9 2 Opening Dispensing Cassette Slide the metal latch and open the top cover of the dispensing cassette Slide the latch Pull out the Dispensing Cassette ...

Page 22: ... 10 1 Removing Path Switch Remove the chassis from the housing please see section above Open the chassis Pull the tab and rotate the bearing 90 degrees Repeat the action with the second bearing at the opposite side of the chassis Once both bearings have been released carefully pull out the path switch from the chassis 3 Remove the Path Switch 2 Rotate the bearing 90 1 Pull the tab Before placing t...

Page 23: ... is located in the housing at the left side of the validating head This unit handles power and communication with the host 2 11 1 Removing Power Interface Module Disconnect power Remove the screw located on the front side Pull the latch indicated by arrow to remove the module ...

Page 24: ...ubular lock A security switch in the housing is used to indicate if the cash box is in position It is equipped with an RFID tag for tracking and identification It is capable of storing 1000 bills However this capacity may be diminished with street grade bills 2 12 1 Removing Cash Box Unlock the security lock on the housing Grasp handle and pull out the cash box 1 Open the lock with Key 2 Pull out ...

Page 25: ...bank notes 2 13 Accessories Part Number Description OPT PS BB CCNET Power and communication cable with 24 Volt power supply OPT HS BB CCNET Power and communication cable OPT MKTBB LOCK1 Chassis Lock Installation Kit Cam Lock OPT MKTBB LOCK Chassis Lock Installation Kit DOM Lock OPT MKBB LOCK Cash Box Locking Kit ...

Page 26: ...work Download Enabled Card Typical Part Number BBM 31C08 NDEG This memory card acts as a key allowing download of software from a host machine This method enables easy update of multiple validators when their hosts are connected through a network Extended Memory Card Typical Part Number TEM 10US1123 NN 3 Installation 3 1 Installation Instructions To avoid damage to the device during installation p...

Page 27: ... 27 2015 Suzo Happ Side Bracket Bill to Bill 300 XE Spacer Side Bracket 6 Mounting Points 9 0 A Detailed View A Max 8 mm Recommended Installation Bill to Bill ...

Page 28: ...l 300 XE Spacer 9 0 3 Mounting Points Detailed View A Max 8 mm A Installation Left Side Mounting 9 0 3 Mounting Points Side Bracket Spacer Alignment Pins Bill to Bill 300 XE A Detailed View A Max 8 mm Installation Right Side Mounting Bill to Bill Bill to Bill ...

Page 29: ...gnment of the bezels Remove the protective film from the back of the bezel and insert the bezels through the door openings making sure the pins align with the inside bezels The TVM door must be closed at the time of installation in order to have proper distance between the pins and aligning holes Remove base from sealing Bezel Pins Holes for alignment Outside bezel insertion ...

Page 30: ... in the figure below Screw M4x8 9 pcs Washer M4 8 pcs Bushing BB01 80 206 8 pcs Grounding Cable Unscrew pins 4 pls Mounting Points for outside Bezels Note The pins must be removed after the installation to allow proper tolerance between the inside and outside Bezels ...

Page 31: ...els 3 3 Grounding Protective earth ground terminal must be connected to the automat grounding bus or terminal Protective earth connection must be made by cable OPT MKBB GND or another cooper wire cable with wire gage 14 12 AWG Use the shortest practical wire length but ...

Page 32: ...eters Refer to local codes and regulations for grounding requirements The Validating Head Bezel must be properly grounded to the door assuming that the door is internally connected to ground Grounding Cable Validating Head Bezel Grounding ...

Page 33: ... The lock must be installed in the lock module located on the right side of the validating head Please follow the steps shown below Cam and nut shown in below diagrams are included in the locking kits 1 Disassemble Lock Module 2 Remove Plug Lock Module Lock Washer M3 Screw M3 Screw M3x12 Screw M3x4 Plug DOM lock Nut 5310021 Cam 5104601 Nut Lock s Parts Screw M3x4 ...

Page 34: ...1 1 8 15 88 5 8 M19x1 5 56 7 32 Ø7 14 9 32 28 Ø22 2 7 8 15 88 5 8 15 88 5 8 Ø7 14 9 32 28 5 56 7 32 M19x1 Cam Lock 5 8 Nut 5310021 Nut with nylon insert Lock s Part Cam 5104602 01 Ø22 2 7 8 28 58 1 1 8 15 88 5 8 M19x1 5 56 7 32 Ø7 14 9 32 28 Ø22 2 7 8 15 88 5 8 15 88 5 8 Ø7 14 9 32 28 5 56 7 32 M19x1 DOM lock Nut 5310021 Cam 5104601 Nut Lock s Parts 19 5 Ø22 30 8 15 9 3 M19x1 M10x1 Screw M3x12 Plu...

Page 35: ...kits Remove the screw and lock washer from the lock cover Remove and discard the washer and spacer Install the lock and parts as shown below Install the cover screw and lock washer Bushing BB01 16 134 5210082 Bushing BB01 16 135 5210081 Camlock 5 8 Camlock 7 8 Camlock 1 1 8 Remove parts of shipping latch Install Lock Bushing BB01 16 133 5210080 DOM Lock 225 08 Cam bushing and nuts are included in ...

Page 36: ... Lock Belonging to the lock Adjust size B w 0 6875 0 B Washers 1 2 pcs 5110035 O22 2max A 9 max A 5 8 or A 11 8 5 56 7 32 15 88 5 8 O19 05 3 4 O7 14 9 32 3 03 max Cassette Cover UNLOCK UNLOCK 3 7 Security Switch A security switch located in the housing allows the host machine to detect if a cash box is locked in position A three colored harness is provided for this purpose When the cash box is in ...

Page 37: ...V 5 Functional Earth 6 Functional Earth 7 COM TXD COM Transmit 8 COM RXD COM Receive 9 Not in use 10 COM GND COM common The lengths of power and interface cables should not exceed 5 meters The interface cable must be shielded and the shield connected to pin 6 The shield at the other end must be connected either to the body of host machine or to the grounding bus terminal Communication cables must ...

Page 38: ...l application Service mode In this mode the device operates as a standalone without external connectivity This mode is recommended for quick money tests software updates and troubleshooting Switching between the modes as well as configuring other features is accomplished by DIP switches located at the back of the validating head under a transparent cover as shown below There are two groups of swit...

Page 39: ...t OFF Group of 8 SW 1 ON State OFF State Defaul t SW 1 1 Bill 1 Enable Bill 1 Disable ON SW 1 2 Bill 2 Enable Bill 2 Disable ON SW 1 3 Bill 3 Enable Bill 3 Disable ON SW 1 4 Bill 4 Enable Bill 4 Disable ON SW 1 5 Bill 5 Enable Bill 5 Disable ON SW 1 6 Bill 6 Enable Bill 6 Disable ON SW 1 7 Bill 7 Enable Bill 7 Disable ON SW 1 8 Bill 8 Enable Bill 8 Disable ON 8 7 6 5 4 3 2 1 ON ...

Page 40: ...rocess below 1 Turn power off 2 Remove the validating head 3 Remove the old memory card 4 Install the new memory card 5 Turn the DIP SW 2 4 to SERVICE mode 6 Install the validating head 7 Power on the validator 8 Wait while the indicator LED completes flashing green red 9 Wait until the validator has finished initialisation 10 Observe the LED turn green 11 Power down the validator 12 Turn the Dip ...

Page 41: ...ne This method is suited to update Bill to Bill XT when the host machines are connected to a network The software file is sent to the host machine over the network and downloaded to the device utilising CCNET protocol A special memory card called Network Download Enable must be installed in the devices This card enables the Bill to Bill XT to accept CCNET download instructions This functionality m...

Page 42: ...emory card 1 Verify that the software is right type for the device 2 Insert correct type of memory card 4 Memory card is not inserted Ensure memory card is properly inserted 5 Wrong type of memory card Insert the correct type of memory card 6 Failure during download 1 Turn power OFF remove and reinsert the memory card turn power ON 2 Replace memory card with a new one 7 Operation error 1 Turn powe...

Page 43: ...esult in reduced acceptance rate or lead to occasional jams Periodic cleaning and maintenance of the unit must be performed for continued operation Please refer to the serviceability manual for additional information 9 Contact Information Technical Support Email bill to bill suzohapp com Web Hhttp www suzohapp com bill to bill Service Centers Please check http www suzohapp com bill to bill ...

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