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NOTE

The warranty is invalidated if these instructions are not followed.

All wood needs annual inspection and retreatment where required.

Recommended Regular Inspection and Maintenance 

Interval Days

 

14 

28 

56  365

Check stability of structure, tighten connections if required.

Check all uprights at ground level for corrosion and/or rot.

Replace any defective parts.

Check all painted elements for damage, rub down and repaint or 

replace as required.

Check chain/ropework assemblies for wear and damage, replace 

if required.

Check rotating and pivot points for wear and smooth running

lubricate or replace if required.

Check rubber parts for wear and/or damage, replace if required.

Check tension cables, adjust if required.

Check wear of cables, replace if required.

Check slide chutes for smoothness and any foreign elements, 

remove any found.

Check rubber safety surfaces for damage and poor performance, 

repair or replace if required.

Check loose fill safety surfaces, remove any foreign elements, 

rake level and top up if required.

Disposal Instructions

All components should be broken down into categories of:-

Mild Steel

 - all Swing Frames, Playzone, Toddlerzone, Teenzone activities, Deck Frames and Springie

  Frames.

Stainless Steel

 - all Slides, Mirror Panels.

Aluminium

 - all Playzone and Toddlerzone Posts.

Galvanised Steel

 - all Chains and Teenzone Posts.

Moulded Rubber Products without steel inserts

 - all Toddlerzone Caps and edge details.

Timber

 - all natural timber, plywood, and MDF panels.

Wherever possible these materials should be taken to specialist recycling organisations and recycled.

In some cases where composite materials are used, then disposal at land fill sites is the only alternative such as:

Moulded Rubber Products encasing steel inserts

 - all Swing Seats, Deck Tops, Duo/Dizzy Disc Tops.

High Pressure Laminate

 - all Toddlerzone, Playzone and Teenzone Panels.

Steel Core Polypropylene Rope

 - all Scramble Nets, Space Nets, Playzone/Toddlerzone Ropes.

OTU/OTW210

Orchard Unit

Maintenance Instructions

Page 22

Rev 03

Summary of Contents for Orchard Oak

Page 1: ...Orchard Oak OTU OTW210 Installation Instructions Page 1 Rev 03...

Page 2: ...ed 8 Ensure ropes and nets are taught before concreting the posts 9 Assemble all activities and nets onto the posts in accordance with the assembly instructions in this document Do not concrete the ma...

Page 3: ...es 12 NB surplus fixings are included in the kit to account for breakages and losses OTU210F Fixing Kit List CHN005 Chain Adapter 14 CZS009BK Nylon Bracket Cover 14 2 DZS005 Nylon Nut Cover 86 9 DZS00...

Page 4: ...SL003 Page 4 Rev 03 0 10 20 30 40 50 60 70 80 90 100 110mm CHN005 OTU OTW210 Orchard Unit Fixing Kit Illustrations Not To Scale CZS009BK DZS005 DZS007 DZS009 ORS001 ORS002 ORS005 PZS001 CZS220 ORS017Z...

Page 5: ...Page 5 Rev 03 OTU OTW210 Orchard Unit Parts List ORS003 DZA106 OPA001 006 or OPA002 007 Wet Pour or Loose Fill PED005 ORR215 ORR200 ORR210...

Page 6: ...Page 6 Rev 03 ORA202 ORM010 ORM008 ORM003 ORM007 OTU OTW210 Orchard Unit Parts List ORM005 ORM011 DZA652 ORM001...

Page 7: ...Page 7 Rev 03 OTU OTW210 Orchard Unit Parts List ORA206 ORM014 ORM015 PNS001 ORM009...

Page 8: ...Page 8 Rev 03 OTU OTW210 Orchard Unit Parts List ORP004 ORP007 ORP006 ORP005 ORP001 ORP002 ORP009...

Page 9: ...OTU OTW210 Orchard Unit Page 9 Rev 03...

Page 10: ...OTU OTW210 Orchard Unit Page 10 Rev 03...

Page 11: ...OTU OTW210 Orchard Unit Fixing Details Post Caps and Shoes Page 11 Rev 03 OTP223 TO BE INSERTED INTO THE GROUND FIXING BY 750mm See next page for details...

Page 12: ...OTU OTW210 Orchard Unit Fixing Details Shoes Page 12 Rev 03...

Page 13: ...OTU OTW210 Orchard Unit Fixing Details Post Joints and Ropes Page 13 Rev 03...

Page 14: ...OTU OTW210 Orchard Unit Fixing Details Decks Page 14 Rev 03...

Page 15: ...Ramp Page 15 Rev 03 WSR040 HSS550 ORS002 LKN320 WSR040 LKN320 DZS009 DZS005 MCS340 M10 x 55 Countersink Bolt MCS375 M10 x 130 Countersink Bolt This spragging iron MSL003 should feed through pre drille...

Page 16: ...OTU OTW210 Orchard Unit Fixing details for the following activities please check coach screw length Page 16 Rev 03...

Page 17: ...OTU OTW210 Orchard Unit Fixing details for the following activities please check coach screw length Page 17 Rev 03...

Page 18: ...OTU OTW210 Orchard Unit Fixing details for the following activities please check coach screw length Page 18 Rev 03...

Page 19: ...OTU OTW210 Orchard Unit Fixing Details Panel Fixing Page 19 Rev 03 This assembly of fixings also features on the larger leaf panels and framework...

Page 20: ...OTU OTW210 Orchard Unit Fixing Details Slide Bars Climbing Wall Page 20 Rev 03...

Page 21: ...OTU OTW210 Orchard Unit Fixing Details Climbing Wall Grips Page 21 Rev 03 Grips on the climbing wall should be positioned in the pre drilled holes as illustrated...

Page 22: ...lace if required Check loose fill safety surfaces remove any foreign elements rake level and top up if required Disposal Instructions All components should be broken down into categories of 1 Mild Ste...

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