Sussman ES30A Installation, Operation And Maintenance Manual Download Page 3

ES 30A - ES36A - HP 30A Electric Steam Generator

Installation, Operation and Maintenance Manual

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Refer to National and all applicable Local Codes for specific installation requirements.

NOTE:

Reference heating element clearance requirements for particular boiler to allow for removal of

elements. Standard minimum suggested clearance is 21 inches.

1.

The boiler should be mounted on a solid level foundation.

2.

All piping should be installed by a licensed plumber.

3.

When any type water feed other than a pump feed is used, the existing water supply pressure must be 10 PSIG greater

than boiler operating pressure to assure water supply maintains proper water level in boiler. Lack of water can result in
improper boiler operation. Keep feed water valves open at all times during normal operation.

4.

Connect steam line with customer supplied outlet valve to boiler steam outlet.

5.

During normal operation, keep drain valve closed.

6.

If pump and boiler are plumbed within 30 ft (pipe length), a minimum of two check valves are required on boiler

to avoid damage to pump.

NOTE: THE SAFETY VALVE SHALL NOT BE PLUMBED WITH A DRAIN LINE SIZED LESS THAN
THE OUTLET SIZE OF THE SAFETY VALVE.

Ground boiler according to National Electric Code requirements to avoid shock.

Use proper sized wire. Power wiring to boiler should be in accordance with Local and N.E.C. requirements following
wiring diagram supplied. Wire size specified adjacent to field wiring terminal block(s).
Use 90˚ C copper wire only.

Purchaser should use a disconnect switch employing circuit breakers or fuses between the main power source and the boiler.

Boilers are susceptible to lightning damage because of plumbing water lines.

Industrial type lightning/surge protectors should be installed according to the manufacturer's
recommendation at your service entrance. Consult your contractor or electrical dealer.

1.

The unit is pre-wired and tested. Connect control circuit voltage at the control circuit terminal block.

2.

With the main power off, make sure that all wiring terminations are tight to avoid arcing, carbonizing and/or overheating of
contacts.

Substitution of components or modification of wiring systems voids the
warranty and may lead to dangerous operating conditions.

3.

Instructions for water feed control system (i.e. motor and pump or solenoid feed).

a.

Check the voltage of the motor or solenoid before making electrical connection.

b.

The water feed circuit should be wired to the junction box provided

.

c.

Motors rated greater than 1/3HP or are not 120VAC single phase require the use of suitable motor starter.

d.

Amperage/Wire Size – For correct sizing refer to the label on the boiler located next to the field wiring terminals.

This label states the wire size (AWG or MCM), minimum temperature rating (90˚C) and conductor material (copper only).
Deviation from this information may result in improper or unsafe boiler operation.

Installation

Wiring

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Summary of Contents for ES30A

Page 1: ...pproving your generator It must be kept near the generator at all times KW Design Max Work Model Range Steam Rate BHP Pressure Pressure ________________________________________________________________...

Page 2: ...automatically opens to reduce pressure should excessive steam cause pressure build up STEAM PRESSURE GAUGE Allows visual observation of steam pressure over full range ENERGY SAVING AND MINIMUM MAINTEN...

Page 3: ...and N E C requirements following wiring diagram supplied Wire size specified adjacent to field wiring terminal block s Use 90 C copper wire only Purchaser should use a disconnect switch employing circ...

Page 4: ...ation Operation and Maintenance Manual _____________________________________________________________________________ 4 Factory Wiring Field Wiring NOTE See Boiler Nameplate for Input Requirements Wiri...

Page 5: ...ting pressure control to a low pressure setting Set hi limit control at 10 PS1G above that setting Switch boiler on to allow for steam pressure build up Pressure gauge reading will build and the opera...

Page 6: ...off the boiler switch unless further operation is desirable 6 If you have been supplied with a Manual Reset Low Water Control as required in some states the reset button on the control must be pushed...

Page 7: ...on terminals on element assembly are in line with previously disconnected wire leads to facilitate easy connections NOTE Observe markings on element flange Install element marking TOP on top 7 Use onl...

Page 8: ...both ends of the gauge glass Push both packings about an inch up the gauge glass 4 Gently insert one end of the glass into the top gauge fitting Keeping the glass inside the top fit ting gently rotate...

Page 9: ...e gauge glass daily keep maintenance records and conduct routine replacements DO protect glass from sudden changes in temperatures such as drafts water spray etc MAINTENANCE Examine the gauge glass re...

Page 10: ...RE FREQUENT BLOWDOWN IS REQUIRED RECOMMENDED LIMITS WITHIN A BOILER TOTAL DISSOLVED SOLIDS ppm 3500 TOTAL ALKALINITY ppm 850 SUSPENDED SOLIDS ppm 300 SILICA Si02 ppm 125 SULFITE SO3 ppm 25 50 PHOSPHAT...

Page 11: ...Rise ____________________________________________________ Spare Parts List ____________________________________________________ 99136 Safety Valve 100PSIG 1 2 NPT _____________________________________...

Page 12: ...PN 100600 1 17 A Division of Sussman Automatic Corporation 43 20 34th Street Long Island City NY 11101 718 937 4500 1 800 238 3535 Fax 718 937 4676 www sussmanboilers com Email seb sussmancorp com...

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