Surge master SMC34S Operator'S Manual Download Page 1

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EMB Manufacturing Inc.

4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146

www.surgemaster.ca

PRINTED IN CANADA

REV 290317

Part Number: Z97122.SMC34S SurgeMaster Chipper-Shredder OpManual.240217

Keep this manual with the

machine at all times

Do not attempt to start or operate the equipment without thoroughly reviewing this

manual for safe and proper operation.

CHIPPER-SHREDDER

MODEL:

SMC34S,

OPERATOR'S MANUAL

SMC34S

Summary of Contents for SMC34S

Page 1: ...6 www surgemaster ca PRINTED IN CANADA REV 290317 Part Number Z97122 SMC34S Su Keep this manual with the machine at all times Do not attempt to start or operate the equipment without thoroughly review...

Page 2: ...OPERATION CHECKLIST 19 4 5 CONTROLS 20 4 5 1 ENGINE 20 4 5 2 SHREDDER FEED 21 4 5 3 FEED CHUTE GRAB HANDLES 21 4 5 4 DRIVE ENGAGE HANDLE 22 4 6 MACHINE SET UP 22 4 7 FIELD OPERATION 23 4 7 1 PREPARE 2...

Page 3: ...contact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss of profits The manufacturer is under no circ...

Page 4: ...____________________________________ Dealer s Rep Signature __________ __________ __________ Delivery Date The product manuals have been received by me and I have been thoroughly instructed as to care...

Page 5: ...colour and generally rectangular with single or multiple symbols The label illustrates requirements for safe operation safety equipment housekeeping etc These labels are accompanied by detailed instru...

Page 6: ...chipper hopper that delivers wood material up to 75mm 3 0 diameter into the 2 bladed rotor for chipping A powerful gas engine on the frame provides power to the rotor through V belt brake clutch drive...

Page 7: ...ntly hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for function...

Page 8: ...f the engine ensure all components have stopped moving block chock the wheels DO NOT touch hot engine parts muffler cover engine body engine oil etc during operation and after the engine has been shut...

Page 9: ...horough understanding of the safety precautions and of how it works Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its ope...

Page 10: ...stopped moving block chock the wheels 5 Knowyourcontrolsandhowtostopthemachine quickly in an emergency Read this manual and the one provided with the engine 6 Train all new personnel and review instr...

Page 11: ...nted adjusted and in good operating condition 7 Ensure that all safety shielding and safety signs are properly installed and in good condition 2 7 MAINTENANCE SAFETY 1 Good maintenance is your respons...

Page 12: ...g assembly installation operation maintenance repairing unplugging or moving 8 Before servicing adjusting repairing or unplugging perform the safe condition procedure disengage the drive shut off the...

Page 13: ...is flooded crank until engine starts 15 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 16 DO NOT operate...

Page 14: ...Chipper Shredder until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of...

Page 15: ...ANATIONS 3 1 HOW TO INSTALL SAFETY SIGNS Be sure that the installation area is clean and dry Be sure temperature is above 50 F 10 C Determine exact position before you remove the backing paper Remove...

Page 16: ...on the equipment are shown in the illustration below Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related t...

Page 17: ...chintorotororfeedhopperopenings when the engine is running Install and secure access covers before starting engine Do not move or transport chipper when the rotor is turning Do not exceed a safe trave...

Page 18: ...fine mulch A chop block in the shredder compartment shreds the material as it moves through the machine A small gas engine on the frame provides power to the rotor through a V belt drive system A bra...

Page 19: ...er Shredder requires that each operator reads and understands the using procedures and all related safety precautions outlined in this section A preoperational checklist is provided for the operator I...

Page 20: ...lustrated below Always read the manufacturers engine operator s manual before starting work for more detailed instructions and maintenance Throttle Ignition Switch GC engines are equipped with a thro...

Page 21: ...arying the flap opening 1 Move the flapper handle down to open the gate and allow the material to drop into the shredding rotor 2 Release the flapper handle and the spring will return the gate into it...

Page 22: ...he level and stable ground during operation using the chipper while on uneven ground is dangerous and may result in injury or damage to the machine 4 5 4 DRIVE ENGAGE HANDLE The drive engage handle ac...

Page 23: ...fthesizeandshapeofthematerial crotchety branches and logs can move in unpredictable ways as they pass through the chipperandcouldcauseinjuries Largecurved pieces should be cut to smaller straighter se...

Page 24: ...r chipping 4 7 3 STOPPING PROCEDURE 1 Stop feeding material into the hopper 2 Move the throttle to idle position to slow the engine RPM Allow 10 15 seconds for the rotor to slow down 3 Disengage the d...

Page 25: ...tor get back up to speed then restart feeding Do not reach into the feed hopper further than the hopper opening to avoid contact the blades on the rotor Use a stick or branch to push any piece of mate...

Page 26: ...the drive system and resume working 4 7 7 SEVERE PLUG 1 Follow the stopping procedure and wait for all moving parts to stop before proceeding 2 Remove the 2 upper rotor housing bolts and carefully op...

Page 27: ...take chute Tilt the unit back then pull the unit to the desired location Ensure the engine is off and the clutch lock is engaged before moving On the SMC34S the wood mulch is directed into the dischar...

Page 28: ...in if covered 2 Fit the appropriate chipper screen if required 3 Review and follow the pre operation checklist OPERATING SAFETY Store the unit in an area away from human activity Do not permit childre...

Page 29: ...frequent lubrication or oil changes IMPORTANT Do Not over grease Good maintenance is your responsibility Poor maintenance is an invitation to trouble Follow good shop practices Keep service area clean...

Page 30: ...s every 50 hrs Ledger blade check daily test sharpness every 50 hrs Shredder blades check daily test sharpness every 50 hrs Remove the belt shield to gain access to the grease zerk On a regular basis...

Page 31: ...l L e v e l B e l t D r i v e P u l l e y A l i g n m e n t A i r C l e a n e r E n g i n e O i l C h i p p e r B l a d e s S h r e d d e r K n i v e s R o t o r B e a r i n g s E n g i n e O i l B e...

Page 32: ...ith your fore finger and measure its defection Drive belt should deflect no more than 1 4 to 3 8 6 mm to 10 mm 4 If the belt requires adjustment loosen do not remove the 4 x bolts that hold the engine...

Page 33: ...g unhook from the shield mount and brake clutch clutch keep unbolt from the shield mount 7 Remove the old belt from the rotor sheave first then the brake clutch 8 Replace with the new belt 9 Replace t...

Page 34: ...s the stationary blade Be sure to tighten the blade mounting bolts to their specified torque when re installing the blades to the rotor 1 Ensure the engine is off ignition switch is off and the fuel v...

Page 35: ...carefully open the rotor housing 3 Manually rotate chipper rotor plate so that one set of shredder knives is fully exposed 4 Loosen the shredder bolt that holds the set of shredder knives and spacers...

Page 36: ...e with guard removed Ledger Blades Each machine is equipped with a ledger stationary blade that acts as a shear for the moving rotor blades The ledger blade is designed with 4 usable corners When the...

Page 37: ...ameter round for a finer mulch and 1 1 2 x 7 0 38 mm x 178 mm oblong hole for wet material See Accessories section for ordering information To remove the mulching screen 1 Ensure the engine is off ign...

Page 38: ...procedure and replace belt Ensure machine is off Low engine speed Check that choke is off and throttle is set to maximum Blades and or knives are dull Rotate sharpen or replace blade and or knives Ens...

Page 39: ...engine instruction manual for specific trouble shooting instructions requirements Obstructed discharge Clear debris from material screen Ensure machine is off Rotor plugged Inspect and clear chipper...

Page 40: ...ions 28 Lbs 12 7 Kg 14 356 mm Feeding System Manual Hopper Chipper Shredder Shredder Capacity 3 5 X 5 Opening W 75 Max Diameter Material 89 Mm X 127 Mm Opening W 19 Mm Max Diameter Material Chipper Ca...

Page 41: ...19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 METRIC TORQUE SPECIFICATIONS 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M...

Page 42: ...to go 1082A355 GARDEN TRACTOR HITCH 1012L269 1082A355 For models SMC34S Conversion kit simple to install Makes a finer mulch than the standard screen 1074L240 3 4 ROUND SCREEN 19MM For models SMC34S...

Page 43: ...E 29 H HEARING LOSS 11 I INFORMATIVE LABELS 5 L LEDGER 30 LEDGER BLADES 36 M MAINTENANCE LABELS 5 MULCH COLLECTOR BAG 26 MULCHING SCREEN 37 N NOTICE 7 P PPE 8 11 15 22 23 25 PRODUCT LABELS 5 R ROTOR 2...

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