Sure Flame IX405 Operation And Maintenance Manual Download Page 5

5

IX405 Operation & Service Manual

P/N 974-1184 Rev: 1.50

Installation

The Sure Flame Model IX405 is an indirect-fired gas heater intended to be used primarily 

for the temporary heating of buildings under construction, alteration or repair. Since the 

products of combustion are released, it is imperative that the flue stack is extended outside 

of the enclosed area when the heater is positioned indoors. The flow of supply air and 

exhaust gasses must not be obstructed in any manner.
Installation must comply with local codes, or in the absence of local codes, with the 

National Fuel Gas Code ANSI Z223.1/NFPA 54 and the Standard for the Storage and 

Handling of Liquified Petroleum Gasses ANSI/NFPA 58. Authorities having jurisdiction 

should be consulted before installations are made. 
The heater shall be used in a horizontal position on a firm, non-combustible surface.
The electrical grounding of the appliance shall be in compliance with the National Electrical 

Code ANSI/NFPA 70.

Warning

: The installation and maintenance of the heater must be accomplished by a 

qualified service person.  The heater should be inspected before each use and at least 

annually.

Warning

: Do not use this heater in a space where gasoline of other liquids with flammable 

vapours are stored or used.

Clearances

Clearance required for combustibles:

Outlet:  

10 ft  (3 m)

Sides:  

2 ft 

(0.6 m)

Top:   

3 ft 

(0.9 m)

Flue:   

18”  (45 cm)

Floor:  

Noncombustible

Minimum clearance required to LP Gas containers:

Outlet:  

20 ft   (6.0 m)

Top & Sides: 10 ft  (3.0 m)
Position heater properly on a horizontal surface before use.
The hose assembly shall be protected from traffic, building materials and contact with hot sur-

faces both during use and while in storage. For use with or without ductwork. Only ductwork 

supplied by the manufacturer shall be used with this heater. For either indoor or outdoor use. 

Adequate ventilation must be provided.  This heater is for operation at a temperature rise from 

80°C to 140°C (145°F to 250°F).

Summary of Contents for IX405

Page 1: ...reference Sure Flame Products A Divison of Haul All Equipment 4115 18 Avenue North Lethbridge Alberta T1H 5G1 www sureflame com Operation and Maintenance Manual WARNING Read and follow all installatio...

Page 2: ...tructionsshoulduseorservicethisheater If you need assistance or heater information such as an instruction manual labels etc Contact the manufacturer Not for home or recreational vehicle use WARNING Fi...

Page 3: ...d in the home ANSI A119 2 NFPA 501C 1987 Recreational Vehicle Standard prohibits the installation or storage of LP Gas containers even temporarily inside any recreational vehicle The standard also pro...

Page 4: ...Pa Manifold Pressure Natural Gas 5 6 WC 1 4 kPa Propane 2 8 WC 0 7 kPa Orifice Size 9 64 x7 Electrical Rating 120 volts 12A 1Ph 60 Hz Minimum Temperature 30 C 22 F Duct Diameter 16 or 2 x 12 Maximum D...

Page 5: ...al grounding of the appliance shall be in compliance with the National Electrical Code ANSI NFPA 70 Warning The installation and maintenance of the heater must be accomplished by a qualified service p...

Page 6: ...with the Natural Gas and Propane Installation Code CSA B149 1 as well as other local regulations that may apply Flue Diameter 8 6 Min vertical height 4 4 Max lateral length 15 0 Max of added elbows 2...

Page 7: ...he propane supply valve at the container when the heater is not in use 5 The installation must conform with local codes or in the absence of local codes with the Standard for the Storage and Handling...

Page 8: ...frosting if lowest outdoor temperature average for 24 hours reaches 40 F 4 C 30 F 1 C 20 F 7 C 10 F 12 C 0 F 18 C 10 F 23 C 20 F 29 C 30 F 34 C 150 600 214 900 187 900 161 800 148 000 134 700 132 400...

Page 9: ...though the dial may be graduated beyond the stops Limit Move the right hand pointer so that its straight edge indicates 300 F Fan Move the Fan On pointer so that its straight edge indicates 90 F This...

Page 10: ...h solvent or emery cloth Inspect for cracked ceramic Ensure they are properly centered in the burner openings Inspect wires for cracks or evidence of overheating Ensure burner head screws are tight En...

Page 11: ...ght is on No error light on Ignition Control Thermostat or Jumper Plug not installed Thermostat failure Fan Limit Switch failure Green light is on Single flashes on Ignition Control error light after...

Page 12: ...Problems Three flashes on Ignition Control error light Loose Flame Rod or ground wire Flame Rod and Spark Plug wires reversed Flame Rod wet Ignition Control failure Burner starts but main blower does...

Page 13: ...d off frequently Fan Limit Switch settings incorrect Ducts too long too small or obstructed Excessive yellow flame Rumbling noise during flame ignition Changeover valve set to wrong fuel Heater connec...

Page 14: ...NO B GND W TH S2 FS FR L1 120V MV1 gas L2 PSW S1 240 FENWAL 35 66 1 S1 120 2 3 4 5 6 7 8 9 R 24V ERROR LED FC FC 10 F1 F2 Flame Rod Igniter G Blower Motor Output Limit Switch Exhaust Limit Switch TAN...

Page 15: ...r Power IN Blower Relay Coil 0 1 8 6 4 2 Blower Relay contact M Blower Motor Blower Relay contact NC C Gas Controler Supply Power 24VAC Flame Rod Signal F S Flame Rod W Thermostat Signal Input 24VAC T...

Page 16: ...scription Qty 1 IX 5526 Blower Shroud Weldment 1 2 1460 Motor 1 HP 1 3 6133 Motor Bushing Split Taper 1 4 7747 Motor Sheave 1 5 IX 5782 Belt Tensioner Assembly 1 Ref Part Description Qty 6 IX 5784 Ten...

Page 17: ...er Housing 1 2 9823 Terminal Block 1 3 8676 Ignition Transformer 1 4 7724 Flexible Seal 3 3 5 1305 Flame Rod 1 6 1306 Igniter 1 Ref Part Description Qty 7 IX 3732 Burner Pipe Assembly 1 8 IX 3157 Burn...

Page 18: ...r Blower 1 2 3 4 5 6 7 Ref Part Description Qty 1 IX 3539 Burner Motor Cover 1 2 1276 Burner Motor 1 3 IX 3784 Blower Housing 1 4 1274 Impeller 1 Ref Part Description Qty 5 1273 Inlet Cone 1 6 IX 3187...

Page 19: ...Train 1 2 3 5 4 7 8 6 Ref Part Description Qty 1 5869 Manual Valve 1 2 IX 3748 Gas Selector Valve 1 3 4514 Solenoid Valve 24V 1 4 9301 Vent Protector 1 Ref Part Description Qty 5 2524 Regulator 1 6 2...

Page 20: ...1 10 IX 4523 Combustion Chamber Exchanger 1 11 IX 3198 Burner Gasket 1 12 IX 5557 Wheel Support 2 13 IX 5183 Stacking Support 2 14 IX 5187R RH Handle Hinge not shown 1 Ref Part Description Qty 15 IX...

Page 21: ...Adjusted Air Switch 1 5 4565 Pendulum Switch 1 6 SE 4716 Thermostat Jumper Plug 1 7 WRS 172 Thermostat Receptacle 1 8 IX 5524 Electrical Box 1 9 WRS 165 Power Cord 1 Ref Part Description Qty 10 1308 I...

Page 22: ...22 P N 974 1184 Rev 1 50 IX405 Operation Service Manual Sure Flame Products A Divison of Haul All Equipment 4115 18 Avenue North Lethbridge Alberta T1H 5G1 Canada www sureflame com...

Reviews: