Sure Flame IX405 Operation And Maintenance Manual Download Page 10

10

P/N 974-1184 Rev: 1.50

IX405 Operation & Service Manual

Maintenance

Warning: 

Disconnect gas and electrical supplies before servicing.

Weekly:

Gas Hose

Check for cracks and damaged connectors

Air flow

Remove any obstructions to air flow. Inspect both the burner and blower impellers 

and removed any dirt buildup on the impellers or in the impeller housings.

Monthly

:

Cords and Connectors Check for cracks, exposed wires, and dirt in electrical connectors
Physical Integrity

Check for damage to body, louvers, and inlet screens that may obstruct 

air flow and impact combustion quality

Belt

Replace belt if cracked or worn.

Ensure belt tensioner is in place and tensioner roller is running smoothly.

End of Season:

Combustion Chamber Remove burner assembly

Clean inside of combustion chamber with a wire brush.  Vacuum all ash 

and soot from combustion chamber.

Inspect combustion chamber for any damage.  Do not use a heater that 

has a hole in the combustion chamber.

Burner

Remove burner from burner assembly

Clean flame rod and igniter with solvent or emery cloth.   Inspect for 

cracked ceramic.  Ensure they are properly centered in the burner 

openings. Inspect wires for cracks or evidence of overheating

Ensure burner head screws are tight.

Ensure openings in orifice plate (located inside the burner pipe) are not 

blocked. Ensure gasket and door seal are in place and not damaged.

Electrical components Check all wiring for loose, cracked, or overheated wires and connectors.  

Replace if necessary.

Ensure ground wires are properly connected.

Ensure control box seal is in place and not damaged.

Wipe dirt from motors.  Motors have sealed bearings and do not require 

lubrication.

Valve Train

Verify that manifold pressure matches the specification label.  Adjust 

regulator pressure if necessary.

Inspect strainer and clean if necessary.

Using soapy water or gas leak detector, check all gas connections for leaks.

Impellers

Remove any dirt build-up on both burner and blower impellers and the 

impeller housings.

Inspect impellers for loose or damaged fins.  

Run heater and check for vibration.

Replace impellers that are damaged or causing vibration.

Body

Ensure all panels and shields are in place and that fasteners are tight.

Inspect wheels for wear or excessive play in the bearings.

Summary of Contents for IX405

Page 1: ...reference Sure Flame Products A Divison of Haul All Equipment 4115 18 Avenue North Lethbridge Alberta T1H 5G1 www sureflame com Operation and Maintenance Manual WARNING Read and follow all installatio...

Page 2: ...tructionsshoulduseorservicethisheater If you need assistance or heater information such as an instruction manual labels etc Contact the manufacturer Not for home or recreational vehicle use WARNING Fi...

Page 3: ...d in the home ANSI A119 2 NFPA 501C 1987 Recreational Vehicle Standard prohibits the installation or storage of LP Gas containers even temporarily inside any recreational vehicle The standard also pro...

Page 4: ...Pa Manifold Pressure Natural Gas 5 6 WC 1 4 kPa Propane 2 8 WC 0 7 kPa Orifice Size 9 64 x7 Electrical Rating 120 volts 12A 1Ph 60 Hz Minimum Temperature 30 C 22 F Duct Diameter 16 or 2 x 12 Maximum D...

Page 5: ...al grounding of the appliance shall be in compliance with the National Electrical Code ANSI NFPA 70 Warning The installation and maintenance of the heater must be accomplished by a qualified service p...

Page 6: ...with the Natural Gas and Propane Installation Code CSA B149 1 as well as other local regulations that may apply Flue Diameter 8 6 Min vertical height 4 4 Max lateral length 15 0 Max of added elbows 2...

Page 7: ...he propane supply valve at the container when the heater is not in use 5 The installation must conform with local codes or in the absence of local codes with the Standard for the Storage and Handling...

Page 8: ...frosting if lowest outdoor temperature average for 24 hours reaches 40 F 4 C 30 F 1 C 20 F 7 C 10 F 12 C 0 F 18 C 10 F 23 C 20 F 29 C 30 F 34 C 150 600 214 900 187 900 161 800 148 000 134 700 132 400...

Page 9: ...though the dial may be graduated beyond the stops Limit Move the right hand pointer so that its straight edge indicates 300 F Fan Move the Fan On pointer so that its straight edge indicates 90 F This...

Page 10: ...h solvent or emery cloth Inspect for cracked ceramic Ensure they are properly centered in the burner openings Inspect wires for cracks or evidence of overheating Ensure burner head screws are tight En...

Page 11: ...ght is on No error light on Ignition Control Thermostat or Jumper Plug not installed Thermostat failure Fan Limit Switch failure Green light is on Single flashes on Ignition Control error light after...

Page 12: ...Problems Three flashes on Ignition Control error light Loose Flame Rod or ground wire Flame Rod and Spark Plug wires reversed Flame Rod wet Ignition Control failure Burner starts but main blower does...

Page 13: ...d off frequently Fan Limit Switch settings incorrect Ducts too long too small or obstructed Excessive yellow flame Rumbling noise during flame ignition Changeover valve set to wrong fuel Heater connec...

Page 14: ...NO B GND W TH S2 FS FR L1 120V MV1 gas L2 PSW S1 240 FENWAL 35 66 1 S1 120 2 3 4 5 6 7 8 9 R 24V ERROR LED FC FC 10 F1 F2 Flame Rod Igniter G Blower Motor Output Limit Switch Exhaust Limit Switch TAN...

Page 15: ...r Power IN Blower Relay Coil 0 1 8 6 4 2 Blower Relay contact M Blower Motor Blower Relay contact NC C Gas Controler Supply Power 24VAC Flame Rod Signal F S Flame Rod W Thermostat Signal Input 24VAC T...

Page 16: ...scription Qty 1 IX 5526 Blower Shroud Weldment 1 2 1460 Motor 1 HP 1 3 6133 Motor Bushing Split Taper 1 4 7747 Motor Sheave 1 5 IX 5782 Belt Tensioner Assembly 1 Ref Part Description Qty 6 IX 5784 Ten...

Page 17: ...er Housing 1 2 9823 Terminal Block 1 3 8676 Ignition Transformer 1 4 7724 Flexible Seal 3 3 5 1305 Flame Rod 1 6 1306 Igniter 1 Ref Part Description Qty 7 IX 3732 Burner Pipe Assembly 1 8 IX 3157 Burn...

Page 18: ...r Blower 1 2 3 4 5 6 7 Ref Part Description Qty 1 IX 3539 Burner Motor Cover 1 2 1276 Burner Motor 1 3 IX 3784 Blower Housing 1 4 1274 Impeller 1 Ref Part Description Qty 5 1273 Inlet Cone 1 6 IX 3187...

Page 19: ...Train 1 2 3 5 4 7 8 6 Ref Part Description Qty 1 5869 Manual Valve 1 2 IX 3748 Gas Selector Valve 1 3 4514 Solenoid Valve 24V 1 4 9301 Vent Protector 1 Ref Part Description Qty 5 2524 Regulator 1 6 2...

Page 20: ...1 10 IX 4523 Combustion Chamber Exchanger 1 11 IX 3198 Burner Gasket 1 12 IX 5557 Wheel Support 2 13 IX 5183 Stacking Support 2 14 IX 5187R RH Handle Hinge not shown 1 Ref Part Description Qty 15 IX...

Page 21: ...Adjusted Air Switch 1 5 4565 Pendulum Switch 1 6 SE 4716 Thermostat Jumper Plug 1 7 WRS 172 Thermostat Receptacle 1 8 IX 5524 Electrical Box 1 9 WRS 165 Power Cord 1 Ref Part Description Qty 10 1308 I...

Page 22: ...22 P N 974 1184 Rev 1 50 IX405 Operation Service Manual Sure Flame Products A Divison of Haul All Equipment 4115 18 Avenue North Lethbridge Alberta T1H 5G1 Canada www sureflame com...

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