Superwinch SI Series Electric User Manual Download Page 11

S101622 Rev. 1    

  

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Insure no load is on the winch line.   Note: Always use gloves 
when working with winch rope. 

 

1.

 

To  disengage  the  freespool  (if  engaged)  pull  up  and  rotate  the  clutch  level  to  the 
“Disengaged” position as shown below.  If there is a load on the winch, the clutch lever 
may not turn easily.  DO NOT FORCE THE CLUTCH LEVER.  Release tension on the winch, 
by winching out hydraulically.   

2.

 

Pull the cable out by hand, but leave at least 5 wraps on the drum.   

3.

 

Engage the freespool by rotating the clutch lever to the “Engage” position, see the figure 
below.   

 

DO NOT ATTEMPT to pull a load until the drum is properly engaged.  

4.

 

Attach the load 

5.

 

Operate the winch.  

 

7.

 

TIPS FOR EXTENDING THE LIFE OF YOUR WINCH 

1.

 

KEEP A TIGHTLY WOUND ROPE DRUM 

Do not allow the wire rope to become loosely- wound.  A loosely-wound drum allows the 
rope,  under  load,  to  work  its  way  down  into  the  layers  of  rope,  cause  it  to  bind  and 
possibly damage the rope.   

2.

 

USE A PULLEY BLOCK AND SHACKLET FOR HEAVY LOADS 
To maximize the winch and rope life, use a pulley block and shackle to double line heavier 
loads.  

3.

 

The pull required to start a load moving is often must greater than the pull required to 
keep it moving. AVOID FREQUENT STOPPING AND STARTING during a pull.   

Summary of Contents for SI Series Electric

Page 1: ...S101622 Rev 1 superwinch com info superwinch com 1 User s Manual SI Series Hydraulic 8 000 10 000 Safety Precautions...

Page 2: ...OUR SUPERWINCH Table of Contents 1 INTRODUCTION 2 GENERAL SPECIFICATION DATA INSTALLATION 3 HYDRAULIC SYSTEM 4 WINCH 5 ROPE COMMISSIONING AND USE 6 FREESPOOL USE 7 TIPS FOR EXTENDING THE LIFE OF YOUR...

Page 3: ...luded several unique features in the Hydraulic Industrial winch to minimize this possibility however your safety ultimately depends on your caution when using the product Pay particular attention to t...

Page 4: ...l SYNTHETIC RUBBER Many O ring seals flexible pipes and similar items when subjected to fire or heat can become highly corrosive Handle with seamless industrial gloves only Should skin contact occur r...

Page 5: ...m See 4 Winch Installation section of this manual for more information STANDARD DRUM MODELS Model Designation SI 8K Hyd SI 10K Hyd Part Number S100419 S100420 Weight Less Rope 107 lbs 48 5 kg 109 lbs...

Page 6: ...e Set at winch operating pressure Pump A max oil supply of 15 gallons per minute 57 Liters per minute at top motor RPM The pump must be capable of delivering a pressure of 2320 PSI or 160 bar Reservoi...

Page 7: ...ng 10 to 40 microns 3 HYDRAULIC SYSTEM INSTALLATION INSTALLATION It is vital that all hose lengths are kept to a minimum Pressure and flow loss is increased as hose length increases and or bore size d...

Page 8: ...itional foot forward stance Due to the rating of these winches Insure mountings are secure Use only included hardware M12 X 1 25 Grade 8 high tensile steel bolts Remember that the winch is only as str...

Page 9: ...nting bolts place the winch in freespool and check the drum rotation If the winch is mounted incorrectly it may bind causing poor freespooling and decreased winch performance Binding drum If the drum...

Page 10: ...he taped rope end 4 Re engage the freespool 5 Carefully run the winch in the Winch In direction Keeping tension on the rope Spool 5 or 6 wraps of rope neatly onto the drum 6 Apply moderate tension app...

Page 11: ...tch lever to the Engage position see the figure below DO NOT ATTEMPT to pull a load until the drum is properly engaged 4 Attach the load 5 Operate the winch 7 TIPS FOR EXTENDING THE LIFE OF YOUR WINCH...

Page 12: ...s in each strand under a great load This will reduce the load capacity of the wire rope The wire rope must be replaced 8 MAINTENANCE SERVICING LUBRICATION Freespool Handle manual freespool version No...

Page 13: ...tem Fill system and check for leaks Insufficient oil in system Fill system and check for leaks Wrong oil in the system Refer to manufacturers specifications of the hydraulic pump Filter dirty or clogg...

Page 14: ...ponents Foaming of the Oil Incorrect dirty or low oil Replace clean or add oil as needed Air leaks Tighten all fittings and check suction line Load Moves with Control Valve in Neutral Control valve no...

Page 15: ...ead Standard Drum P N S100506 Short Drum P N S100507 Long Drum P N S100508 Cable Tensioner Standard Drum Part Number S100500 Short Drum Part Number S100501 Long Drum Part Number S100502 Cable Clutch 2...

Page 16: ...WITHOUT ANY IMPLIED WARRANTIES SOME STATES WITHIN THE USA DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU C Incidental and Consequential Dam...

Page 17: ...S101622 Rev 1 superwinch com info superwinch com 17 U S A Tel 800 323 2031 Fax 860 963 0811 www superwinch com info superwinch com...

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