S101622 Rev. 1
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1
User’s Manual
SI Series, Hydraulic 8,000 & 10,000
Safety Precautions
Page 1: ...S101622 Rev 1 superwinch com info superwinch com 1 User s Manual SI Series Hydraulic 8 000 10 000 Safety Precautions...
Page 2: ...OUR SUPERWINCH Table of Contents 1 INTRODUCTION 2 GENERAL SPECIFICATION DATA INSTALLATION 3 HYDRAULIC SYSTEM 4 WINCH 5 ROPE COMMISSIONING AND USE 6 FREESPOOL USE 7 TIPS FOR EXTENDING THE LIFE OF YOUR...
Page 3: ...luded several unique features in the Hydraulic Industrial winch to minimize this possibility however your safety ultimately depends on your caution when using the product Pay particular attention to t...
Page 4: ...l SYNTHETIC RUBBER Many O ring seals flexible pipes and similar items when subjected to fire or heat can become highly corrosive Handle with seamless industrial gloves only Should skin contact occur r...
Page 5: ...m See 4 Winch Installation section of this manual for more information STANDARD DRUM MODELS Model Designation SI 8K Hyd SI 10K Hyd Part Number S100419 S100420 Weight Less Rope 107 lbs 48 5 kg 109 lbs...
Page 6: ...e Set at winch operating pressure Pump A max oil supply of 15 gallons per minute 57 Liters per minute at top motor RPM The pump must be capable of delivering a pressure of 2320 PSI or 160 bar Reservoi...
Page 7: ...ng 10 to 40 microns 3 HYDRAULIC SYSTEM INSTALLATION INSTALLATION It is vital that all hose lengths are kept to a minimum Pressure and flow loss is increased as hose length increases and or bore size d...
Page 8: ...itional foot forward stance Due to the rating of these winches Insure mountings are secure Use only included hardware M12 X 1 25 Grade 8 high tensile steel bolts Remember that the winch is only as str...
Page 9: ...nting bolts place the winch in freespool and check the drum rotation If the winch is mounted incorrectly it may bind causing poor freespooling and decreased winch performance Binding drum If the drum...
Page 10: ...he taped rope end 4 Re engage the freespool 5 Carefully run the winch in the Winch In direction Keeping tension on the rope Spool 5 or 6 wraps of rope neatly onto the drum 6 Apply moderate tension app...
Page 11: ...tch lever to the Engage position see the figure below DO NOT ATTEMPT to pull a load until the drum is properly engaged 4 Attach the load 5 Operate the winch 7 TIPS FOR EXTENDING THE LIFE OF YOUR WINCH...
Page 12: ...s in each strand under a great load This will reduce the load capacity of the wire rope The wire rope must be replaced 8 MAINTENANCE SERVICING LUBRICATION Freespool Handle manual freespool version No...
Page 13: ...tem Fill system and check for leaks Insufficient oil in system Fill system and check for leaks Wrong oil in the system Refer to manufacturers specifications of the hydraulic pump Filter dirty or clogg...
Page 14: ...ponents Foaming of the Oil Incorrect dirty or low oil Replace clean or add oil as needed Air leaks Tighten all fittings and check suction line Load Moves with Control Valve in Neutral Control valve no...
Page 15: ...ead Standard Drum P N S100506 Short Drum P N S100507 Long Drum P N S100508 Cable Tensioner Standard Drum Part Number S100500 Short Drum Part Number S100501 Long Drum Part Number S100502 Cable Clutch 2...
Page 16: ...WITHOUT ANY IMPLIED WARRANTIES SOME STATES WITHIN THE USA DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU C Incidental and Consequential Dam...
Page 17: ...S101622 Rev 1 superwinch com info superwinch com 17 U S A Tel 800 323 2031 Fax 860 963 0811 www superwinch com info superwinch com...
