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Superior DRL6542TEN, Installation And Operation Instructions Manual

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Superior DRL6542TEN Installation And Operation Instructions Manual Download Page 45

Installation 

900077-00, 07/2015

Innovative Hearth Products
DRL6500 Linear Direct-Vent Gas Fireplaces

45

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

20. 

Attach the Safety-in-Operation Warning Labels

1. 

Attach the furnished safety instruction labels at all fireplace operation and control points (

Page 46

). 

NOTE: 

The installer MUST ensure these warnings are properly attached during installation. The warning labels are a 

critical means of  informing consumers of safe operation practices.

Summary of Contents for DRL6542TEN

Page 1: ...eur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incindies L installationetl entretiendoivent treassur spar u...

Page 2: ...VITRE EL VIDRIO CALIENTE CAUSAR QUEMADURAS USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE LOS NI OS DEBEN NUNCA TOCAR EL VIDRIO L cran pare tincelles fourni avec ce foyer r duit le risque de br lure en cas...

Page 3: ...oca Mantenga a los ni os alejados de la chimenea en funcionamiento Supervise en forma cercana a los ni os en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio...

Page 4: ...ommonwealth of Massachusetts 11 Cold Climate Insulation 11 Manufactured Home Requirements 12 Location 12 Vent Termination Clearances 13 Minimum Clearances to Combustibles 15 Wall Finishes Surrounds Ma...

Page 5: ...ltes peuvent subir des br lures s ils viennent en contact avec la surface chaude Il est recommand d installer une barri re physique si des personnes risques habitent la maison Pour emp cher l acc s un...

Page 6: ...or its operating controls is dangerous Improper installation or use of this appliance can cause serious injury or death from fire burns explosion or carbon monoxide poisoning CARBON MONOXIDE POISONING...

Page 7: ...use of other fuels or combinations of fuels will degrade the performance of this system and may be dangerous Provide adequate clearances around air openings and adequate accessibility clearance for s...

Page 8: ...dangerous and may void the warranty Electronic fireplaces are designed with an electronic intermittent pilot ignition system External electrical power is required to operate these units In the event o...

Page 9: ...n must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the Natural Gas and Propane Installation Code CSA B149 1 The firepl...

Page 10: ...Manifold OUT Air shutter adjustment lever Lower right corner of fireplace NOTE Before accessing the test ports the fireplace must be OFF and COLD Turn OFF the main gas supply before connecting to the...

Page 11: ...pair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts The flexible gas line connector used shall not exceed 36 914 mm in length The individual manual shutoff must...

Page 12: ...on In selecting the location the aesthetic and functional use of the fireplace are primary concerns However vent system routing to the exterior and access to the fuel supply are also important The fir...

Page 13: ...ed Roofs NFPA 54 ANSI Z223 1 Gas Vent Rule Roof Pitch Termination Height Flat to 6 12 1 0 ft 0 3 m 6 12 to 7 12 1 25 ft 0 38 m 7 12 to 8 12 1 5 ft 0 46 m 8 12 to 9 12 2 0 ft 0 61 m 9 12 to 10 12 2 5 f...

Page 14: ...27 mm minimum 5 127 mm minimum G Clearance to inside corner 2 51 mm minimum 2 51 mm minimum H Clearance to each inside of center line extended above meter regulator assembly 36 910 mm within a height...

Page 15: ...nclined vent component See Page 18 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it Hearth Extension A hearth extension is not requi...

Page 16: ...m 18 457 20 508 22 559 24 610 26 660 28 711 Fireplace Mantel depth Installation Preparation The fireplace is shipped with all gas controls and components installed and pre wired Before installing the...

Page 17: ...er Fireplace Operation Page 38 Finishing 15 Install the Glass Media Page 57 16 Install the Baffle Page 39 17 Install the Glass Door Page 58 18 Adjust the Air Shutter to Ensure Proper Flame Appearance...

Page 18: ...e opening depth with 1 2 13mm thick wall finish material For other wall finish thickness adjust frame opening depth and nailing flanges accordingly see Unit Nailing Flanges section C Min frame opening...

Page 19: ...or plastic pipe NOTE See Page 54 for more information on Accessing the Control Compartment Figure 10 Front access panel Figure 11 Routing the gas line into the fireplace Access Panel Remove front acc...

Page 20: ...cal roof and horizontal exterior wall vent applications Use only approved vent components Page 9 and Page 47 NOTE This fireplace must be vented directly to the outside WARNING The vent system may not...

Page 21: ...gh an exterior wall no vent restrictor is required If installing more than 6 ft of vertical venting install the restrictor Figure 13 from inside or outside the unit in the inner fireplace collar The v...

Page 22: ...2 38 191 mm The telescopic vent section is fitted with a locking inclined channel end identical to a normal vent section component and a plain end with three 3 pilot holes Slip the plain end over the...

Page 23: ...2 0 3 480 40 1 1 0 0 10 12 79 5 6 625 0 1 0 2 0 3 492 41 1 0 1 0 10 12 81 6 75 0 0 0 1 1 2 499 5 41 625 0 0 0 1 10 11 91 5 7 625 0 0 2 0 1 3 504 42 1 0 0 1 10 12 93 7 75 0 0 0 0 2 2 511 5 42 625 0 0 0...

Page 24: ...he roof The minimum vent height above the roof and or adjacent walls is specified in ANSI Z223 1 In Canada the current CAN CGA B149 1 installation code by major building codes Always consult your loca...

Page 25: ...ng the firestop spacer must be installed on the top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or other appropriate fasteners at...

Page 26: ...ent section and position such that the vent column rises vertically use carpenters level Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only a...

Page 27: ...Tables NOTE If the parameters of your vent run fall outside the parameters described herein consider installing the Power Vent Kit NOTE Rise per foot run ratios are acceptable all the way to level For...

Page 28: ...ing u Vertical firestop spacer must be used anywhere vent pipe passes through a combustible floor or ceiling Horizontal firestop spacer must be used anywhere vent pipe passes through a combustible wal...

Page 29: ...may NOT be attached directly to the appliance collar A minimum 12 pipe section must be used between the fireplace collar and a 90 elbow 1 Analyze the vent route and determine the number of vent sectio...

Page 30: ...the additional venting components needed in addition to the termination and adaptor for a range of wall thicknesses 11 Attach the termination adaptor Attach the adaptor SV4 5RCH provided with the term...

Page 31: ...silicone Figure 26 Venting Connection and Exterior Wall Recessing of the Horizontal Termination To help minimize water infiltration it is recommended that the Firestop Spacer SV4 5HF be installed on...

Page 32: ...mination kit Horizontal Vent Figures Tables NOTE Secure Vent rigid vent pipe and terminal are shown in the figures Secure Flex flexible vent pipe and terminal may also be used NOTE If the parameters o...

Page 33: ...t restrictor if required A 90 elbow may NOT be attached directly to the appliance collar A minimum 12 pipe section must be used between the fireplace collar and a 90 elbow Table 24 Top Vent Three 90 E...

Page 34: ...flexible pipe and slide the flexible vent over the inner and outer adaptor collars NOTE Outer vent pipe is pulled away to show inner vent pipe details 1 3 4 44 mm flexible vent and adaptor outer coll...

Page 35: ...nt circumference than Secure Vent collars Secure Flex vent has a longer center tube to improve ease of installation 8 Complete the Field Wiring CAUTION The ground supply lead must be connected to the...

Page 36: ...ction box can be moved to the bottom of the fireplace for bottom electrical entry 3 Remove the cover plate knockout then feed the power supply wire through the knockout opening and into the unit junct...

Page 37: ...the lower control compartment Figure 32 All codes require a shutoff valve mounted in the supply line Figure 33 illustrates the method for connecting the gas supply The flex line method is acceptable i...

Page 38: ...ing a soapy water solution is an effective leak test solution but it is not recommended because the soap residue that is left on the pipes fittings can result in corrosion over time 1 Light the firepl...

Page 39: ...Glass Media 15 Install the Baffle 1 With the baffle oriented as shown in Figure 35 slide the rear tabs into the slots in the back panel Figure 35 Baffle Baffle Back Panel Clip Firebox Ceiling Tabs 2...

Page 40: ...opened The length and configuration of the chimney vent will afffect flame appearance A fireplace operated with the air shutter opened too far may have flames that appear blue and transparent These we...

Page 41: ...Hearth Products DRL6500 Linear Direct Vent Gas Fireplaces 41 NOTE DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE Figure 37 Flame Appearance Table 26 Main Burner Shutter Opening Factory Setting Models Natura...

Page 42: ...roper combustion 2 Secure heat shield to top front of unit with two screws NOTE Install a second field supplied noncombustible board over the supplied noncombustible board The fireboard supplied with...

Page 43: ...ed with fireplace Insulation and combustible material NOT ALLOWED in clearance zones around vent components Header Cleanface Finish Surround Bezel Finish Position of Top and Bottom Nailing Flanges dep...

Page 44: ...e 43 Correctly align polarity 2 Insert the 4 provided AA batteries into the receiver battery bay behind the wall switch plate Correctly align polarity 3 Position the wall switch receiver three positio...

Page 45: ...TO SCALE 20 Attach the Safety in Operation Warning Labels 1 Attach the furnished safety instruction labels at all fireplace operation and control points Page 46 NOTE The installer MUST ensure these wa...

Page 46: ...liminer la poussi re et les traces degraisseoud huile Collezl tiquettesurlebo tier de la t l commande Figure B Choisissez la langue qui est principalement parl e dans la r sidence du propri taire En c...

Page 47: ...d Small SquareTermination 20 with Shield and Firestop see 750247M and 750204M H6183 SV4 5HF5 Firestop Spacer 5 rigid H2152 SV4 5CGV 1 Vertical Termination Cap High Wind H6184 SF4 5HF5 Firestop Spacer...

Page 48: ...are Termination for flex without flex 56L74 SFVT30 VerticalTerminationforflex flatto6 12 withflexadaptor sectionofrigidvent roof supportcollarassembly roofflashingand stormcollar see750052M 77L87 SFKI...

Page 49: ...r r duire au minimum le risque d incendie d explosion ou la production de monoxyde de carbone pouvant causer des dommages mat riels des blessures ou la mort Le tecnicien agr est responsable de l insta...

Page 50: ...the burner assembly with the attached venturi tube Figure 44 8 Remove the control compartment access door and gasket Figure 44 Figure 44 Removing the Burner and Accessing the Control Compartment Contr...

Page 51: ...test the new pressure regulator assembly and all gas line joints for leaks Page 51 20 Attach the conversion information label to the rating plate 21 Locate the external test ports just under the door...

Page 52: ...anemia those under the influence of alcohol and those at high altitudes NOTE Do not place furniture or other combustible materials within 36 of the front of viewing area s NOTE Children and adults sho...

Page 53: ...arl e dans la r sidence du propri taire 2 Rep rezlat l commandeetnettoyez lasoigneuse ment pour liminer la poussi re et les traces de graisseoud huile Collezl tiquettesurlebo tierde la t l commande Fi...

Page 54: ...er Gas Controls Shutoff Valves As part of your fireplace installation the installer may have provided a readily accessible gas shutoff valve near your fireplace Make sure this valve is fully open befo...

Page 55: ...ted manually ON OFF 1 To test the batteries in the wall switch receiver press the handheld remote control ON OFF key Figure 43 one time If the wall switch receiver emits a beep the batteries have enou...

Page 56: ...stat 1 Repeatedly press the THERMOSTAT key to cycle the thermostat between ON OFF and SMART modes Figure 48 2 To change the temperature scale F to C With the system in the OFF position press the THERM...

Page 57: ...l times until the flue reaches the temperature for proper drafting To save energy switch to intermittent mode For a standing pilot that will help prevent glass door condensation and cycle startup swit...

Page 58: ...ng the glass door frame The glass door of this appliance must only be replaced as a complete unit as provided by the manufacturer Do not attempt to replace broken cracked or chipped glass separately D...

Page 59: ...oor alignment and sealing are important to the operation and performance of the fireplace Ensure the door seal is contacting the frame and that no air leaks are present 3 Align the screw holes below t...

Page 60: ...sembly and proper sealing of the venting system components However more frequent periodic inspections and cleanings should be performed by the homeowner NOTE Prior to the first use of the fireplace an...

Page 61: ...before handling Use a clean dry empty shop vac to remove glass media Wash the media in warm soapy water Rinse and dry before reinstalling Reinstalling the glass media Carefully follow the placement i...

Page 62: ...flame rod and hood Ensure the pilot flame engulfs the flame sensor Checking Vent System Qualified Service Technician Remove baffle inspect the vent system at the top and at the base within the firebo...

Page 63: ...edia Kits One glass media kit 5 lb bag Table 32 Glass Media Catalog Model Description H8412 CRSHGL RBLK Bag of Glass Media Reflective Black H8424 CRSHGL RBLU Bag of Glass Media Reflective Blue H8413 C...

Page 64: ...LNI RAP54 Black Nickel 54 models F2265 BZLB BRNI RAP54 Brushed Nickel 54 models Power Vent Kits Table 35 Power Vent Kits and Extended Wire Harness Catalog No Model No Description H7387 LPVK 110 Power...

Page 65: ...onal injury or loss of life A This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand B BEFORE OPERATING smell all around the appl...

Page 66: ...ez l appareil sous tension 9 Placez l interrupteur du r cepteur en position REMOTE 10 Appuyez sur le bouton ON OFF pour s lectionner ON 11 Si applicable Ajustez le thermostat sur la t l commande l aju...

Page 67: ...technician if necessary d Air in the gas line Purge gas line of air call a service technician if required e Unit is not receiving power Replace unit battery backup 3 The main Burner comes on but then...

Page 68: ...l Module H8656 1 H8856 1 15 Glass Door Latch H8433 1 H8433 1 16 Flex Gas Connector Assembly 93L32 1 93L32 1 17 Orifice Connector H7847 1 H7847 1 18 ON OFF Jumper Switch H8809 1 H8809 1 19 Assembly Har...

Page 69: ...wer 120V Out Fan Aux Out 9 10 12 15 13 11 SimFlame 26 27 28 29 30 Table 40 Homeowner Replacement Parts Description 42 54 Catalog Number Qty Catalog Number Qty 25 Remote Control Transmitter Kit H8753 1...

Page 70: ...Operation 900077 00 07 2015 Innovative Hearth Products DRL6500 Linear Direct Vent Gas Fireplaces 70 NOTE DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE NOTES...

Page 71: ...ural or propane gas only Burning conventional fuels such as wood coal or any other solid fuel will cause damage to the Product will produce excessive temperatures and could result in a fire hazard c d...

Page 72: ...number Date fireplace was Installed Type of gas fireplace uses Dealer name Innovative Hearth Products reserves the right to make changes at any time without notice in design materials specifications...

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