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Superior DRL3042TEN, Installation And Operation Instructions Manual

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Superior DRL3042TEN Installation And Operation Instructions Manual Download Page 56

Installation 

900079-02 05/2015

Innovative Hearth Products
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces

56

2. 

Spread the glass media in a thin layer, evenly around the burner (

Figure 56

). Do NOT mound the media. 

Figure 51: Installing the glass media

Do NOT place 

media on burner or 

around pilot.

Glass media area

Summary of Contents for DRL3042TEN

Page 1: ...que Cet appareil ne peut tre converti d autres gaz sauf si une trousse de conversion est utils e Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other...

Page 2: ...NE VITRE NON REFROIDIE NE LAISSEZ JAMAIS UN ENFANT DE TOUCHER LA VITRE L cran pare tincelles fourni avec ce foyer r duit le risque de br lure en cas de contact accidentel avec la vitre chaude et doit...

Page 3: ...Mantengaalosni osalejadosde lachimeneaenfuncionamiento Superviseenformacercanaalos ni osencualquiercuartodondehaya unachimeneafuncionandopara impedirelcontactoconelvidrio Mantenga la ropa mobiliario...

Page 4: ...intenance Notices 6 Packaging 8 Introduction 8 Installation Requirements for the Commonwealth of Massachusetts 11 Cold Climate Insulation 11 Manufactured Home Requirements 12 Location 12 Vent Terminat...

Page 5: ...te to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Les jeunes enfants devraient tre surveill s troitement lorsqu ils se trouvent dans la m me p...

Page 6: ...o this manual For assistance or additional information consult a qualified installer service agency or the gas supplier AVERTISSEMENT Une installation un r glage une modification une r paration ou un...

Page 7: ...damaged the barrier shall be replaced with the manufacturer s barrier for this appliance For use with barrier s Part No s J7427 42 Models and J7426 54 Models These fireplaces are designed as suppleme...

Page 8: ...mittent pilot ignition system Electrical power 110 Vac line voltage is recommended to operate the fireplace however AA batteries not provided can be used for full time operation or as a backup in case...

Page 9: ...nufactured homes The installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition In Canada the current CAN CGA B149 1 i...

Page 10: ...to bracket with cable Propane tanks are at pressures that will cause damage to valve components Verify that the tanks have step down regulators to reduce the pressure to safe levels Using a propane t...

Page 11: ...llation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts The flexible gas line connector used shall not exceed 36 914 mm in length The individual manual...

Page 12: ...cation the aesthetic and functional use of the fireplace are primary concerns However vent system routing to the exterior and access to the fuel supply are also important The fireplace may be located...

Page 13: ...nimum clearance to combustibles Flat to 6 12 1 0 ft 0 3 m 6 12 to 7 12 1 25 ft 0 38 m 7 12 to 8 12 1 5 ft 0 46 m 8 12 to 9 12 2 0 ft 0 61 m 9 12 to 10 12 2 5 ft 0 76 m 10 12 to 11 12 3 25 ft 0 99 m 11...

Page 14: ...mm minimum G Clearance to inside corner 2 51 mm minimum 2 51 mm minimum H Clearance to each inside of center line extended above meter regulator assembly 36 910 mm within a height of 15 ft above the...

Page 15: ...of the unit and any screw heads adjacent to it Hearth Extension A hearth extension is not required with this fireplace If a hearth extension is used do not block the lower control compartment door An...

Page 16: ...ombustible walls shown in dark gray Combustible mantel legs may project beyond either side of the fireplace opening as long as they are kept within the shaded area illustrated here At 8 1 4 side wall...

Page 17: ...eplace Operation Page 38 Finishing 15 Install the Glass Media Page 55 16 Install the Baffle Page 39 17 Install the Glass Door and Barrier Page 57 18 Adjust the Air Shutter to Ensure Proper Flame Appea...

Page 18: ...o header d Minimum height from appliance base to vertical centerline of horizontal termination vent pipe with 6 straight vent section and 90 elbow off appliance vent collar NOTE Theverticalcenterlineo...

Page 19: ...materials protection sizing location controls pressure sediment and more NOTE Gas lines must be routed assembled and made of materials that are in strict accordance with local codes and regulations N...

Page 20: ...ng flanges and may be located within 1 2 of screw heads and the firebox wrapper in areas adjacent to the nailing flanges VENT SYSTEM PREPARATION 6 Select a Horizontal or Vertical Vent System 1 With th...

Page 21: ...tor install the vent restrictor in the top vent of the fireplace outlet If installing more than 6 ft of vertical venting install the restrictor Figure 15 from inside or outside the unit in the inner f...

Page 22: ...nent the required distance and secure with three 3 screws Figure 14 Connecting vent components Figure 15 Connected vent components Figure 16 Elbow Dimensions Dimple Locking Incline Channel Arrow Appli...

Page 23: ...1 2 499 5 41 625 0 0 0 1 10 11 91 5 7 625 0 0 2 0 1 3 504 42 1 0 0 1 10 12 93 7 75 0 0 0 0 2 2 511 5 42 625 0 0 0 0 11 11 97 5 8 125 1 0 0 0 2 3 520 5 43 375 0 2 0 1 11 14 103 5 8 625 0 0 0 3 0 3 531...

Page 24: ...ollow is the gas vent rule Table 6 The following figures and their associated vertical vent tables illustrate the various configurations that are possible for use with these fireplaces Secure Vent pip...

Page 25: ...he gap between the vent pipe and a vertical firestop can be sealed with non combustible caulking NOTE Attic insulation shield 96K94 must be installed when blown or loose fill insulation is used and is...

Page 26: ...sides of the flashing with waterproof caulking 11 Install the storm collar Install the storm collar supplied with the flashing over the vent flashing joint Figure 23 Loosen the storm collar screw Slid...

Page 27: ...l component in the system WARNING Do NOT join separate sections of concentric flexible vent pipe Figure 22 Top Vent Straight Vertical Firestop Spacer u See Clearance to combustibles on Page 23 Secure...

Page 28: ...restop spacer must be used anywhere vent pipe passes through a combustible floor or ceiling Horizontal firestop spacer must be used anywhere vent pipe passes through a combustible wall Install the pro...

Page 29: ...he ceiling or roof joists Allow for elbows Figure 19 Maintain the minimum clearances for combustibles Page 23 2 Frame the exterior wall opening Locate the center of the vent outlet on the exterior wal...

Page 30: ...with the termination to the vent section or telescoping vent section elbow or fireplace collar Figure 27 NOTE If blown insulation is to be used the through wall shield kit H5816 MUST be installed 12...

Page 31: ...on install the firestop spacer SV4 5HF on the exterior side of the wall Figure 25 Venting Connection and Exterior Wall Recessing of the Horizontal Termination Siding Stucco Max 1 1 4 Recess of Horizon...

Page 32: ...Flex firestop spacer must be used any time vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SF4 5HF Secure Flex firestop spacer must be used any time vent pipe passes throu...

Page 33: ...equired A 90 elbow may NOT be attached directly to the appliance collar A minimum 6 pipe section must be used between the fireplace collar and a 90 elbow Table 24 Top Vent Three 90 Elbows Maximum tota...

Page 34: ...pe details 1 3 4 44 mm flexible vent and adaptor outer collar overlap Adaptor SV4 5RF Attach adaptor to vent collar or Secure Vent sections 1 3 4 44 mm flexible vent and adaptor inner collar overlap G...

Page 35: ...x components Secure Flex termination and adaptor collars are a different circumference than Secure Vent collars Secure Flex vent has a longer center tube to improve ease of installation 9 Complete the...

Page 36: ...SEMBLY B BLACK BR BROWN GY GRAY PU PURPLE R RED BL BLUE G GREEN O ORANGE W WHITE Y YELLOW WIRING COLOR CODE B B B R R W W B B B B BL BL G G O Y Y R R Y W G G O SCHEMATIC REPRESENTATION ONLY 2 Remove t...

Page 37: ...ve the glass door for easier access Page 57 3 The battery holder is attached via cable to the CPI IPI bracket on the left hand side Figure 50 Pull the cable until the battery holder is visible Turn th...

Page 38: ...to prevent moisture and debris in the gas line from damaging the valve Test Factory and Field Connections for Gas Leaks WARNING Never use an open flame to check for leaks Turn on gas supply and test...

Page 39: ...much Any damage due to sooting resulting from improperly setting the air shutter is not covered under the warranty The air shutter door and nearby appliance surfaces are hot Exercise caution to avoid...

Page 40: ...justment Amount of Primary Air Flame Color Air Shutter Adjustment Air shutter adjustment lever below glass door If air shutter is closed too far Flame will be orange Air shutter gap should be increase...

Page 41: ...all non combustible board at top of fireplace NOTE If skimming the non combustible board to match drywall use Sheetrock brand Durabond 90 setting type joint compound to fill all joints These trademark...

Page 42: ...section For Surround finish cut Top Fiber Board to height of installed Top Spacers Combustible material NOT ALLOWED BELOW THIS POINT on face of unit Side Non Combustible Fiber Board one of two provide...

Page 43: ...lve Bracket Figure 41 Installing the Surround Figure 42 Wall Receiver Switch Figure 43 Remote Control Transmitter REMOTE OFF ON Burner ON OFF Safety lock switch Figure 44 Noncombustible Material with...

Page 44: ...See the Operation section on Page 51 for more details 1 Insert the three 3 provided AAA batteries into the battery bay in the remote control Figure 42 Correctly align polarity 2 Insert the 4 provided...

Page 45: ...u are unable to locate the labels please call Innovative Hearth Products or your nearest Innovative Hearth Products dealer to receive additional safety instruction labels free of charge 1 Rep rez le r...

Page 46: ...op Spacer 5 rigid H2152 SV4 5CGV 1 Vertical Termination Cap High Wind H6184 SF4 5HF5 Firestop Spacer 5 flex H8914 SV4 5TK90HT2 Horizontal Termination Kit HT 2 with 90 elbow H2246 SV4 5HF 10 Firestop S...

Page 47: ...5HF 10 Firestop Spacer Horizontal flex 3 1 1 spacing 10 Pack 94L06 SFKIT24SS Small Square Termination for flex with 24 610 mm of compressed flex vent see 750204M H2249 SF4 5VF 10 Firestop Spacer Verti...

Page 48: ...user des dommages mat riels des blessures ou la mort Le tecnicien agr est responsable de l installation de cette trousse L installation n est pas ad quate ni compl te tant que le bon fonctionnement de...

Page 49: ...Figure 48 7 Remove the control compartment access door and gasket Figure 48 Figure 45 Removing the Burner and Accessing the Control Compartment Figure 46 Removing the Air Shutter Adjustment Rod Contro...

Page 50: ...TE Ensure the air shutter clears the pilot bracket 18 Turn ON the gas supply to the fireplace and relight the appliance Page 63 With the main burner ON use a gas leak test solution to test the new pre...

Page 51: ...fluence of alcohol and those at high altitudes NOTE Do not place furniture or other combustible materials within 36 of the front of viewing area s NOTE Children and adults should be alerted to the haz...

Page 52: ...e of handheld transmitter Figure B Choose the language primarily spoken in the home 3 If you are unable to locate the labels please call Innovative Hearth Products or your nearest Innovative Hearth Pr...

Page 53: ...secure location for later reinstallation 5 Control compartment access panel a Remove the control compartment access panel and gasket by removing the twelve 12 screws and set aside for later reinstalla...

Page 54: ...rol transmitter where children cannot reach it Wall Switch Receiver Low Battery Power Detection Battery life depends on several factors including battery quality and number of fireplace ignitions When...

Page 55: ...the gas line has been connected and tested for leaks and initial burner operation has been confirmed Install the side panels 1 Align screw hole in top flange of side panel with upper hole in inside wa...

Page 56: ...ts Superior DRL3000 Linear Direct Vent Gas Fireplaces 56 2 Spread the glass media in a thin layer evenly around the burner Figure 56 Do NOT mound the media Figure 51 Installing the glass media Do NOT...

Page 57: ...or frame The glass door of this appliance must only be replaced as a complete unit as provided by the manufacturer Do not attempt to replace broken cracked or chipped glass separately Do not attempt t...

Page 58: ...r door alignment and sealing are important to the operation and performance of the fireplace Ensure the door seal is contacting the frame and that no air leaks are present 3 Align the screw holes belo...

Page 59: ...ting system components However more frequent periodic inspections and cleanings should be performed by the homeowner NOTE Prior to the first use of the fireplace and each burn season and periodically...

Page 60: ...clean dry empty shop vac to remove glass media Wash the media in warm soapy water Rinse and dry before reinstalling Reinstalling the glass media Carefully follow the placement instructions Page 55 Th...

Page 61: ...baffle inspect the vent system at the top and at the base within the firebox for signs of blockage or obstruction Look for any signs of dislocation of the vent components Fireplace Inspection Qualifi...

Page 62: ...coloration of the fireplace black painted surfaces may be accomplished with the touch up paint kit Table 35 Touch Up Paint Kit Catalog No Model No 90L73 FTPK B Termination Guard Kits The vent terminat...

Page 63: ...control which has been under water Electronic Gas Control Valve SIT Electronic Pilot Assembly 3 Turn off all electric power to the appliance if service is to be performed Note The control may have a b...

Page 64: ...batterie de secours installer les batteries au besoin 8 Placez l interrupteur du r cepteur en position REMOTE ou l interrupteur mural en position ON 9 Si applicable Appuyez sur le bouton ON OFF pour...

Page 65: ...service technician if required e Unit is not receiving power Replace unit battery backup 3 The main Burner comes on but then goes out a Fireplace has not established proper draft Switch CPI IPI switch...

Page 66: ...594 1 16 NG Pilot Assembly H7268 1 H7268 1 17 Propane Pilot Assembly H7269 1 H7269 1 18 Glass Door Latch H8433 1 H8433 1 19 Flex Gas Connector Assembly 93L32 1 93L32 1 20 Orifice Connector H7847 1 H78...

Page 67: ...12 13 14 16 18 Power 120V Out Fan Aux Out 11 17 15 37 35 36 Table 40 Homeowner Replacement Parts Description 42 54 Catalog Number Qty Catalog Number Qty 33 Remote Control Transmitter Kit H8563 1 H8563...

Page 68: ...Operation 900079 02 05 2015 Innovative Hearth Products Superior DRL3000 Linear Direct Vent Gas Fireplaces 68 NOTES...

Page 69: ...cted to normal use The Product is designed to burn either natural or propane gas only Burning conventional fuels such as wood coal or any other solid fuel will cause damage to the Product will produce...

Page 70: ...Innovative Hearth Products Superior DRL3000 Linear Direct Vent Gas Fireplaces P900079 02 Innovative Hearth Products reserves the right to make changes at any time without notice in design materials s...

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