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IN-PS-K-TRX4 / IN-PS-K-TRX4-001

(illustrations continue on following pages)

Installation: 

Do not tighten hardware completely unless noted.

1.  Install Motor Bracket (F) to Motor (C) with M8-1.25 x 20mm Lg. FHCS. See Fig. 1.
2.  Install ECU (A) to ECU Bracket (M) with M6-1.0 x 16mm Lg. HHCS; tighten hardware. See Fig. 2.
3.  Install Lower Shaft (E) to Rack and Pinion with supplied hardware. See Figs. 3 - 3a.
4.  Install Motor (C) to Lower Shaft (E) with supplied hardware. See Fig. 4.
5.  Install Upper Shaft (D) to stock Upper Steering Shaft with supplied hardware. See Figs. 5 - 5a.
6.  Join Upper Shaft (D) to Motor (C) with supplied hardware. See Fig. 5a.
7.  Locate (2) mounting locations, as shown in Fig. 6, and install Motor Bracket (F) with M8-1.25 x 16mm 

Lg. FHCS. See Fig. 6.

8.  Install ECU Bracket (M) to Motor Bracket (F) with M6-1.0 x 20mm Lg. HHCS, M6 Flat Washers, and 

M6-1.0 Nylock Nuts. See Fig. 6.

9.  Plug Wiring Harness (B) into ECU (A) and connect wiring. See Wiring Details, page 8.
10. Ensure no components are binding, rubbing, or causing interference and tighten all hardware 

completely.

11. Reinstall necessary compents uninstalled during “Removal”.

Fig. 1

C

F

M8 x 20mm

3x

Fig. 2

A

M6 x 16mm

2x

M

Fig. 3

(Driver Side)

Rack and Pinion

Front

supplied hardware

E

Fig. 3a

Summary of Contents for Kawasaki Teryx4 Power Steering Kit

Page 1: ...ur installation www superatv com 8 00am 9 00pm EST M Th 8 00am 7 00pm EST Friday 9 00am 2 00pm EST Saturday sales superatv com 1 855 743 3427 2753 Michigan Road Madison Indiana 47250 855 743 3427 M8 x 20mm Lg FHCS 3x 2x M6 x 16mm Lg HHCS includes washers not shown M6 Flat Washer 4x M6 Nylock Nut 2x 2x M6 x 20mm Lg HHCS M8 x 16mm Lg FHCS 2x D PS K TRX4 001 Upper Shaft E D PS K TRX4 Upper Shaft H It...

Page 2: ...ontinued Item Description A ECU B Wiring Harness C Motor E C Push in B Seat Seat A Connections Before installing ensure that all Gaskets in electrical connections are properly seated If Gaskets are not seated use a Flathead Screwdriver to seat Seat ...

Page 3: ... and Plastic Rivets from Dash Disconnect Wire Harness and remove hardware from Driver Side of Roll Cage remove Dash See Figs 1 1c 2 Remove hardware from Upper and Lower Shafts See Figs 2 2a 3 Remove 4 Bolts from stock Mounting Bracket See Fig 3 4 Remove Upper Shaft Mounting Bracket and Lower Shaft from machine See Figs 4 4a Remove all Plastic Rivets Disconnect Fig 1c Connection no longer used Secu...

Page 4: ...4 001 removal illustrations continued Driver Side Front Remove hardware Rack and Pinion Lower Shaft Fig 2 Remove hardware Upper Shaft Fig 2a Remove Lower Shaft Fig 4a Remove Upper Shaft Fig 4 Remove Remove Fig 3 Mounting Bracket ...

Page 5: ...haft with supplied hardware See Figs 5 5a 6 Join Upper Shaft D to Motor C with supplied hardware See Fig 5a 7 Locate 2 mounting locations as shown in Fig 6 and install Motor Bracket F with M8 1 25 x 16mm Lg FHCS See Fig 6 8 Install ECU Bracket M to Motor Bracket F with M6 1 0 x 20mm Lg HHCS M6 Flat Washers and M6 1 0 Nylock Nuts See Fig 6 9 Plug Wiring Harness B into ECU A and connect wiring See W...

Page 6: ...6 IN PS K TRX4 IN PS K TRX4 001 220 Motor to Rack and Pinion ...

Page 7: ...7 IN PS K TRX4 IN PS K TRX4 001 Fig 4 E C supplied hardware supplied hardware Fig 5a D Driver Side Insert through here Fig 5 ...

Page 8: ...8 IN PS K TRX4 IN PS K TRX4 001 Bracket Mounting Fig 6 Passenger Driver Orientation Bracket Mounting Locations A F C M8 x 16mm M6 Nut M6 Washer M6 x 20mm ...

Page 9: ...Source See 12V Source Connection Details Black White Red A D A B C Positive Battery Connections Battery Passenger Side Front Black Negative Red Positive Soldering connection is recommended however installer may use other forms of connecting 1 Locate Connector shown in Fig A 2 Connect White Wire from Wire Harness B to Tan with Yellow Stripe and Silver Dashed wire Scotch Lock included or solder See ...

Page 10: ... to user for all damages losses and causes of action if any shall not exceed the total purchase price paid for the product that gave rise to the claim SuperATV will warranty only parts provided by SuperATV Any damage or problems with OEM housings bearings seals or other manufacturers products will not be covered by SuperATV SuperATV parts and products are not warrantied if item was not installed p...

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