Superabrasive Lavina 30L-S User Manual Download Page 6

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

30L

S/

 

Lavina®

 

30L

S

HV

 

 

8/2014

 

6

 

VACUUM

 

CONNECTION

 

A

 

connection

 

for

 

a

 

vacuum

 

dust

 

extractor

 

is

 

located

 

on

 

the

 

carriage.

 

The

 

Lavina®

 

S

 

machine

 

does

 

not

 

include

 

a

 

vacuum

 

dust

 

extractor.

 

The

 

customer

 

must

 

purchase

 

the

 

vacuum

 

dust

 

extractor

 

separately.

 

The

 

hose

 

of

 

the

 

vacuum

 

extractor

 

must

 

be

 

Ø

 

50

 

mm

 

and

 

can

 

be

 

glided

 

over

 

the

 

pipe.

 

The

 

vacuum

 

dust

 

extractor

 

must

 

be

 

adapted

 

for

 

floor

 

grinders

 

and

 

have

 

a

 

minimum

 

air

 

displacement

 

of

 

320m3/h

 

with

 

a

 

negative

 

vacuum

 

of

 

21

 

kPa.

  

 

TECHNICAL

 

DATA

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

VIBRATIONS

 

The

 

vibrations

 

of

 

the

 

machine

 

are

 

within

 

the

 

limits

 

of

 

directives

 

and

 

harmonized

 

standards

 

from

 

the

 

European

 

Union

 

when

 

the

 

Lavina®

 

S

 

is

 

operated

 

with

 

the

 

recommended

 

tools

 

and

 

in

 

normal

 

conditions.

 

 

SONOROUS

 

EMISSIONS

 

The

 

sonorous

 

emissions

 

are

 

within

 

the

 

limits

 

of

 

directives

 

and

 

harmonized

 

standards

 

from

 

the

 

European

 

Union

 

when

 

the

 

Lavina®

 

S

 

is

 

operated

 

with

 

the

 

recommended

 

tools

 

and

 

in

 

normal

 

conditions.

 

However,

 

as

 

previously

 

stated,

 

the

 

operator

 

must

 

wear

 

ear

 

protectors.

 

 

LABEL

 

DATA

 

The

 

data

 

on

 

the

 

label

 

provides

 

the

 

correct

 

Voltage

 

and

 

kW

 

(needed

 

for

 

operational

 

purposes);

 

Weight

 

(needed

 

for

 

transportation

 

purposes);

 

production

 

year

 

and

 

serial

 

number

 

(needed

 

for

 

maintenance

 

purposes).

 

 

CUSTOMER

 

SERVICE

 

For

 

customer

 

assistance

 

and

 

technical

 

support

 

call

 

your

 

local

 

distributor

 

or

 

call

 

Superabrasive

 

Inc.

 

at

 

1

800

987

8403

 

or

 

visit

 

us

 

at:

 

www.superabrasive.com

 

,

 

where

 

you

 

can

 

download

 

a

 

copy

 

of

 

this

 

manual.

 

2.

 

SAFETY

 

INSTRUCTIONS

 

RECOMMENDED

 

USE

 

 

The

 

Lavina®

 

S

 

machine

 

is

 

designed

 

and

 

manufactured

 

to

 

grind

 

and

 

polish

 

concrete,

 

terrazzo,

 

and

 

natural

 

stone

 

floors.

 

It

 

can

 

be

 

used

 

for

 

renovation

 

as

 

well

 

as

 

for

 

polishing.

 

The

 

machine

 

is

 

designed

 

for

 

dry

 

or

 

wet

 

use.

 

When

 

using

 

it

 

dry,

 

use

 

a

 

vacuum

 

of

 

appropriate

 

size.

 

For

 

more

 

information,

 

please

 

refer

 

to

 

the

 

chapter

 

on

 

handling

 

the

 

vacuum

 

connection.

  

PROHIBITED

 

USE

 

 

 

The

 

machine

 

MUST

 

NOT

 

be

 

used:

 

 

  

For

 

applications

 

different

 

from

 

the

 

ones

 

stated

 

in

 

the

 

general

 

description

 

chapter.

 

 

  

For

 

non

suitable

 

materials.

 

In

 

environments

 

which:

 

-

 

Possess

 

risks

 

of

 

explosion,

  

-

 

Possess

 

high

 

concentration

 

of

 

powders

 

or

 

oil

 

substances

 

in

 

the

 

air,

  

-

 

Possess

 

risks

 

of

 

fire

 

Feature

 

inclement

 

conditions,

 

-

 

Possess

 

electromagnetic

 

radiation.

 

PREPARATION

 

FOR

 

WORK

 

Make

 

sure

 

that:

 

 

You

 

have

 

closed

 

the

 

work

 

area,

 

so

 

that

 

no

 

unfamiliar

 

with

 

operating

 

the

 

machine

 

can

 

enter

 

the

 

area.

 

 

The

 

tool

 

plate

 

and

 

tools

 

are

 

adjusted

 

to

 

the

 

machine

 

properly.

  

 

There

 

are

 

no

 

missing

 

parts

 

of

 

the

 

machine

 

 

The

 

machine

 

is

 

in

 

upright

 

working

 

position.

  

 

The

 

protection

 

devices

 

are

 

working

 

properly.

  

 

The

 

electrical

 

cable

 

is

 

free

 

to

 

move

 

and

 

follow

 

the

  

 

Lavina®

 

30L

S

Lavina®

 

30L

S

HV

Voltage/Hz

3

 

ph

 

x

 

200

240V

 

50

60Hz

3

 

ph

 

x

 

380

480V

 

50

60Hz

Amperage

 

Max

 

45

 

Amps

Max

 

30

 

Amps

Power

 

11

 

kW

15

 

HP

11

 

kW

 

15

 

HP

Tool

 

holder

 

rpm

 

300

1100

 

rpm

300

1100

 

rpm

Working

 

width

 

765

 

mm

30.1”

765

 

mm

 

30.1”

Tool

 

diameter

 

(QC

 

Plate)

 

3x

 

335

 

mm

3x

 

13.2”

3x

 

335

 

mm

 

3x13.2”

Weight

 

301 kg

664

 

lbs

301

 

kg

 

664

 

lbs

Grinding

 

pressure

 

181

 

kg

399 lbs

181

 

kg

 

399 lbs

Additional

 

weight

 

max

 

2x

 

29

 

kg

max

 

2x

 

64

 

lbs

max

 

2x

 

29

 

kg

 

max

 

2x

 

64

 

lbs

Application

wet

 

and

 

dry

wet

 

and

 

dry

Vacuum

 

hose

 

port

 

Yes

Yes

 

Water

 

tank

 

capacity

 

20

 

l

5.2

 

gal

20

 

l

 

5.2

 

gal

Water

 

feed

with

 

pump

 

(peripheral

 

and

 

front)

with

 

pump

 

(peripheral

 

and

 

front)

Cable

 

length

17.4

 

m

57

 

ft

17.4

 

m

 

57

 

ft

Machine

 

LxWxH

 

1880x805x1180

 

mm

76x32x46.5”

1880x805x1180

 

mm

 

76x32x46.5”

Packing

 

LxWxH

 

on

 

skid

 

1150x730x1530

 

mm

45.3x28.7x60.2”

1150x730x1530

 

mm

 

45.3x28.7x60.2”

Packing

 

LxWxH

 

Crate

 

1

 

1150x730x1100

 

mm

45.3x28.7x43.3”

1150x730x1100

 

mm

 

45.3x28.7x43.3”

+

 

Crate

 

2

 

1150x730x

  

900

 

mm

45.5x28.7x35.4”

1150x730x

  

900

 

mm

 

45.5x28.7x35.4”

Summary of Contents for Lavina 30L-S

Page 1: ...Superabrasive User Manual Original Language Lavina 30L S Lavina 30L S HV 8 2014 LAVINA 30L S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 30L S Lavina 30L S HV 8 2014 2...

Page 3: ...d tear or deterioration Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance...

Page 4: ...der Exploded View Fig 7 9 14 8 MAINTENANCE AND INSPECTION Cleaning 15 Check Daily 15 Check and replace after the first 15 Working Hours 15 Check Every 200 Working Hours 15 Check Every 400 Working Hour...

Page 5: ...ain components are the carriage and main head The handle Fig 1 1 on the frame is adjustable in height and allows the operator to work in a correct and safe working posture The halogen spotlight Fig 1...

Page 6: ...ed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on handling the vacuum connection PROHIBITED USE The machine MUST NOT be used...

Page 7: ...the Security plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm th...

Page 8: ...e flipping the machine Pull the head in upright position Fig 3 5 The machines manufactured after Jan 1 2014 are with changed locking of the front handle as shown on the fig 3 4 1 LIFTING Lifting the m...

Page 9: ...uum extractor and ensure that the vacuum hose is clear and that it will easily follow the machine Plug in the machine and make sure that the power cord is free to follow the direction of the working L...

Page 10: ...ll the emergency stop 13 to ensure that the machine is in working condition Check the potentiometer 9 and ensure that it is set at the working speed If working wet add water to the floor surface If wo...

Page 11: ...g 5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 00...

Page 12: ...cations They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allo...

Page 13: ...uage Lavina 30L S Lavina 30L S HV 8 2014 13 7 EXPLODED VIEW GENERAL EXPLODED VIEW FIG 7 1 TOP COVER EXPLODED VIEW 1 FIG 7 2 PLANETARY DRIVE EXPLODED VIEW FIG 7 3 TOP COVER EXPLODED VIEW 2 FIG 7 4 Figu...

Page 14: ...S Lavina 30L S HV 8 2014 14 BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 PULLEY UNITS EXPLODED VIEW FIG 7 7 CARRIAGE EXPLODED VIEW FIG 7 8 TOOL HOLDER EXPLODED VIEW FIG 7...

Page 15: ...h the machine The bottom cover has a control cover Fig 8 2 that allows fast and easy control and correction of the belt It is recommended that the belt tension be checked after the first 15 hours and...

Page 16: ...ina 30L S HV 8 2014 16 LAVINA 30L S ELECTRICAL SCHEMES WITH YASKAWA INVERTER 200 240 Volt LAVINA 30L S ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS The motor is connected in Delta tria...

Page 17: ...30L S HV 8 2014 17 LAVINA 30L S HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 480 VOLT LAVINA 30L S HV ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS The motor is connected in Star 380...

Page 18: ...d the spiders the tool holder has to be mounted Remove the countersunk screws on top of the buffer Fig 9 2 1 Take the disc off Fig 9 2 2 the spider can be removed or replaced Fig 9 2 3 By loosening th...

Page 19: ...off the handles fork top frame and weight holders so you can dismount the top cover Fig 9 3 5 9 4 TENSIONING USED PLANETARY BELT A noticeable loss of speed in the planetary movement means the belt may...

Page 20: ...8 Do not forget to lock the tensioning device Fig 9 5 9 9 6 CHECKING THE TENSION OF THE BELT Open the checking cover to reach the belt and tension device Fig 9 6 1 While tensioning be sure to regularl...

Page 21: ...take bushing out Fig 9 7 4 push key out Fig 9 7 5 now the washer releases Fig 9 7 6 dismount sealer cap Fig 9 7 7 Fig 9 7 8 the pulley can be released with two crowbars but do not use excessive force...

Page 22: ...HE BELT See here the schematic of the belt on the pulleys Fig 9 8 1 To dismount mount the belt follow the tensioning instruction in chapter Checking the tension of the belt 9 9 MOTOR CONNECTION In cas...

Page 23: ...e User Manual Original Language Lavina 30L S Lavina 30L S HV 8 2014 23 9 10 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Techn...

Page 24: ...Superabrasive User Manual Original Language Lavina 30L S Lavina 30L S HV 8 2014 24...

Page 25: ...or a local distributor where a professional disposal complying with the environment laws and directives is guaranteed 11 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technica...

Page 26: ...20 Tube 1 L30L S 6 D40L670 Vacuum Hose 2 L30L S 7 MAR8 84 Tube 1 L30L S 8 MAR8 110 Tube 1 L30L S 9 L25GS 03 00 00 Pin Assembly 2 L30L S 10 L30 05 00 00 Guard Assembly 1 1 LAVINA 30L S GENERAL PARTS F...

Page 27: ...L30L S 18 1 H766 21 Knob Bolt 1 L30L S 19 L25S 15 00 23 Inspection Cover 1 L30L S 20 L25GS 18 30 00 Clamp head 1 2 LAVINA 30L S TOP COVER PARTS 1 FOR MACHINES PRODUCED AFTER JAN 1 2014 Model No Item...

Page 28: ...25S 17 00 00 Planetary Tensioning Unit 1 L30L S 2 TC 20EF1500X20X2 Endless Transmission Flat Belt 1 5 LAVINA 30L S BOTTOM COVER PARTS 1 Model No Item No Description Pcs L30L S 1 L25LS 14 00 00 Bottom...

Page 29: ...M6X30DIN933 Bolt 1 L30L S 21 PL2476 975L 9 Endless Transmission V Belt 1 L30L S 22 DIN6885A12X8X36 Key 1 L30L S 23 L25LS 10 01 00 Central Pulley 1 L30L S 24 L25NSPS 00 00 00 14 Screw 1 L30L S 25 L25L...

Page 30: ...K Copling 2 with screws 1 L30L S 2 M6X16DIN7991 Screw 4 L30L S 3 A25 00 10 K Buffer with two screw 6 L30L S 3 1 M8X12DIN7991 Screw 12 L30L S 3 2 A25 00 10 Buffer 6 L30L S 4 A25 00 05 02 Spider 1 L30L...

Page 31: ...1 Flow Unit Base 1 L30L S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 2 L30L S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L30L S 7 M10X16DIN7991 Screw 2 22 M8X25DIN912 Screw 4 L30L S 8 L20NS...

Page 32: ...5DIN912 Screw 4 L30L S 6 L32D 20 00 03 Wheel Cap 2 23 L25S 22 00 00 Guard 1 L30L S 7 M10X16DIN7991 Screw 2 24 M8X12DIN7991 Screw 4 L30L S 8 L20NS 30 30 00 Lamp Unit Incl Cable 1 25 L25LS 30 00 00 01 C...

Page 33: ...S253 Electro Motor 1 L30L S 5 L25LS 30 10 00 Metal box 1 18 L25S 30 11 09 Inverter Yaskawa V1000 1 L30L S 6 L25LS 30 11 00 Metal box plate 1 19 L20NS 30 10 04 Potentiometer 1 L30L S 7 L20NS 30 11 01...

Page 34: ...S 30 10 00 Metal Box 1 18 L25HVS 30 11 09 Inverter Yaskawa V1000 1 L30L S HV 6 L25LHVS 30 11 00 Metal Box Plate 1 19 L20NS 30 10 04 Potentiometer 1 L30L S HV 7 L20NS 30 11 01 Circuit Breaker 2 20 L20N...

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