Superabrasive Lavina 30L-S User Manual Download Page 20

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

30L

S/

 

Lavina®

 

30L

S

HV

 

 

8/2014

 

20

 

 

 

 

 

 

Completely

 

remove

 

the

 

tensioning

 

device

 

(Fig.

 

9.5.1).

 

Make

 

2

 

signs

 

on

 

the

 

dismounted

 

belt

 

that

 

are

 

exactly

 

10cm

 

from

 

each

 

other

 

(belt

 

without

 

tension)

 

(Fig.9.5.2).

 

The

 

purpose

 

is

 

to

 

measure

 

10.2

 

cm

 

on

 

the

 

belt

 

when

 

tensioned.

 

ATTENTION:

 

NEVER

 

“OVER”

 

TENSION

 

THE

 

BELT,

 

THE

 

BELT

 

WILL

 

BE

 

DAMAGED

 

AND

 

IT

 

WILL

 

NEVER

 

RECOVER

 

FROM

 

ITS

 

ORIGINAL

 

TENSION

  

Mount

 

the

 

belt

 

back

 

around

 

the

 

planetary

 

pulley;

 

see

 

that

 

the

 

belt

 

is

 

behind

 

the

 

driving

 

pulley

 

(Fig.9.5.3).

 

Put

 

the

 

belt

 

around

 

the

 

left

 

roller

 

of

 

the

 

tensioning

 

device

 

(Fig.9.5.4).

 

Put

 

the

 

tensioning

 

device

 

back

 

in

 

place

 

and

 

pull

 

the

 

belt

 

from

 

the

 

roller

 

on

 

the

 

right

 

side

 

(Fig.9.5.5).

 

Put

 

the

 

belt

 

around

 

the

 

driving

 

pulley

 

(Fig.9.5.6).

 

Begin

 

to

 

tension

 

until

 

the

 

previous

 

10cm

 

measurement

 

equals

 

10.2cm

 

(Fig.9.5.7

 

and

 

Fig.9.5.8).

 

Tighten

 

the

 

tensioning

 

device

 

while

 

turning

 

the

 

bolt

 

and

 

moving

 

the

 

planetary

 

head

 

so

 

the

 

belt

 

can

 

slide

 

(Fig.

 

9.5.8).

 

Do

 

not

 

forget

 

to

 

lock

 

the

 

tensioning

 

device

 

(Fig.9.5.9).

  

9.6

 

CHECKING

 

THE

 

TENSION

 

OF

 

THE

 

BELT

 

 

 

 

 

Open

 

the

 

checking

 

cover

 

to

 

reach

 

the

 

belt

 

and

 

tension

 

device

 

(Fig.9.6.1).

 

While

 

tensioning,

 

be

 

sure

 

to

 

regularly

 

check

 

the

 

tension.

 

Push

 

the

 

belt

 

down

 

with

 

a

 

pressure

 

of

 

71N.

 

This

 

is

 

approximately

 

7

 

kilograms

 

or

 

15

 

pounds;

 

with

 

this

 

pressure

 

the

 

belt

 

should

 

move

 

3.5

4

 

mm

 

or

 

1/8”.

 

It

 

is

 

recommended

 

that

 

the

 

tensioning

 

of

 

the

 

belt

 

be

 

measured

 

with

 

Optikrik

 

II

 

Device

 

(Measuring

 

range:

 

500

1400

 

N)

 

(Fig.9.6.2).

 

The

 

original

 

pressure

 

P=1400

 

N

 

and

 

after

 

working

 

awhile

 

is

 

P=1100

 

N.

  

ATTENTION:NEVER

 

“OVER”

 

TENSION

 

THE

 

BELT,

 

THE

 

BELT

 

WILL

 

BE

 

DESTROYED

 

AND

 

IT

 

WILL

 

NEVER

 

RECOVER

 

ITS

 

ORIGINAL

 

TENSION

 

Loosen

 

the

 

contra

 

nuts

 

(Fig.9.6.3),

 

lightly

 

loosen

 

the

 

three

 

bolts

 

of

 

the

 

tension

 

device

 

(Fig.9.6.4),

 

and

 

adjust

 

the

 

tension

 

with

 

the

 

nut

 

seen

 

in

 

(Fig.9.6.5).

 

When

 

the

 

right

 

tension

 

is

 

reached:

 

close

 

the

 

contra

 

nuts

 

and

 

the

 

three

 

bolts

 

of

 

the

 

support.

 

Reassemble

 

in

 

the

 

same

 

manner.

 

PLEASE

 

MAKE

 

SURE

 

YOU

 

CHECK

 

THE

 

TENSION

 

OF

 

THE

 

BELT

 

AFTER

 

THE

 

FIRST

 

15

 

HOURS

 

OF

 

OPERATION

 

 
 

Figure 9.5.5 

Figure 9.5.7 

Figure 9.5.8 

Figure 9.5.9 

Figure 9.6.3 

Figure 9.6.2

Figure 9.6.1 

Figure 9.6.4 

Figure 9.6.5 

Summary of Contents for Lavina 30L-S

Page 1: ...Superabrasive User Manual Original Language Lavina 30L S Lavina 30L S HV 8 2014 LAVINA 30L S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 30L S Lavina 30L S HV 8 2014 2...

Page 3: ...d tear or deterioration Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance...

Page 4: ...der Exploded View Fig 7 9 14 8 MAINTENANCE AND INSPECTION Cleaning 15 Check Daily 15 Check and replace after the first 15 Working Hours 15 Check Every 200 Working Hours 15 Check Every 400 Working Hour...

Page 5: ...ain components are the carriage and main head The handle Fig 1 1 on the frame is adjustable in height and allows the operator to work in a correct and safe working posture The halogen spotlight Fig 1...

Page 6: ...ed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on handling the vacuum connection PROHIBITED USE The machine MUST NOT be used...

Page 7: ...the Security plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm th...

Page 8: ...e flipping the machine Pull the head in upright position Fig 3 5 The machines manufactured after Jan 1 2014 are with changed locking of the front handle as shown on the fig 3 4 1 LIFTING Lifting the m...

Page 9: ...uum extractor and ensure that the vacuum hose is clear and that it will easily follow the machine Plug in the machine and make sure that the power cord is free to follow the direction of the working L...

Page 10: ...ll the emergency stop 13 to ensure that the machine is in working condition Check the potentiometer 9 and ensure that it is set at the working speed If working wet add water to the floor surface If wo...

Page 11: ...g 5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 00...

Page 12: ...cations They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allo...

Page 13: ...uage Lavina 30L S Lavina 30L S HV 8 2014 13 7 EXPLODED VIEW GENERAL EXPLODED VIEW FIG 7 1 TOP COVER EXPLODED VIEW 1 FIG 7 2 PLANETARY DRIVE EXPLODED VIEW FIG 7 3 TOP COVER EXPLODED VIEW 2 FIG 7 4 Figu...

Page 14: ...S Lavina 30L S HV 8 2014 14 BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 PULLEY UNITS EXPLODED VIEW FIG 7 7 CARRIAGE EXPLODED VIEW FIG 7 8 TOOL HOLDER EXPLODED VIEW FIG 7...

Page 15: ...h the machine The bottom cover has a control cover Fig 8 2 that allows fast and easy control and correction of the belt It is recommended that the belt tension be checked after the first 15 hours and...

Page 16: ...ina 30L S HV 8 2014 16 LAVINA 30L S ELECTRICAL SCHEMES WITH YASKAWA INVERTER 200 240 Volt LAVINA 30L S ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS The motor is connected in Delta tria...

Page 17: ...30L S HV 8 2014 17 LAVINA 30L S HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 480 VOLT LAVINA 30L S HV ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS The motor is connected in Star 380...

Page 18: ...d the spiders the tool holder has to be mounted Remove the countersunk screws on top of the buffer Fig 9 2 1 Take the disc off Fig 9 2 2 the spider can be removed or replaced Fig 9 2 3 By loosening th...

Page 19: ...off the handles fork top frame and weight holders so you can dismount the top cover Fig 9 3 5 9 4 TENSIONING USED PLANETARY BELT A noticeable loss of speed in the planetary movement means the belt may...

Page 20: ...8 Do not forget to lock the tensioning device Fig 9 5 9 9 6 CHECKING THE TENSION OF THE BELT Open the checking cover to reach the belt and tension device Fig 9 6 1 While tensioning be sure to regularl...

Page 21: ...take bushing out Fig 9 7 4 push key out Fig 9 7 5 now the washer releases Fig 9 7 6 dismount sealer cap Fig 9 7 7 Fig 9 7 8 the pulley can be released with two crowbars but do not use excessive force...

Page 22: ...HE BELT See here the schematic of the belt on the pulleys Fig 9 8 1 To dismount mount the belt follow the tensioning instruction in chapter Checking the tension of the belt 9 9 MOTOR CONNECTION In cas...

Page 23: ...e User Manual Original Language Lavina 30L S Lavina 30L S HV 8 2014 23 9 10 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Techn...

Page 24: ...Superabrasive User Manual Original Language Lavina 30L S Lavina 30L S HV 8 2014 24...

Page 25: ...or a local distributor where a professional disposal complying with the environment laws and directives is guaranteed 11 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technica...

Page 26: ...20 Tube 1 L30L S 6 D40L670 Vacuum Hose 2 L30L S 7 MAR8 84 Tube 1 L30L S 8 MAR8 110 Tube 1 L30L S 9 L25GS 03 00 00 Pin Assembly 2 L30L S 10 L30 05 00 00 Guard Assembly 1 1 LAVINA 30L S GENERAL PARTS F...

Page 27: ...L30L S 18 1 H766 21 Knob Bolt 1 L30L S 19 L25S 15 00 23 Inspection Cover 1 L30L S 20 L25GS 18 30 00 Clamp head 1 2 LAVINA 30L S TOP COVER PARTS 1 FOR MACHINES PRODUCED AFTER JAN 1 2014 Model No Item...

Page 28: ...25S 17 00 00 Planetary Tensioning Unit 1 L30L S 2 TC 20EF1500X20X2 Endless Transmission Flat Belt 1 5 LAVINA 30L S BOTTOM COVER PARTS 1 Model No Item No Description Pcs L30L S 1 L25LS 14 00 00 Bottom...

Page 29: ...M6X30DIN933 Bolt 1 L30L S 21 PL2476 975L 9 Endless Transmission V Belt 1 L30L S 22 DIN6885A12X8X36 Key 1 L30L S 23 L25LS 10 01 00 Central Pulley 1 L30L S 24 L25NSPS 00 00 00 14 Screw 1 L30L S 25 L25L...

Page 30: ...K Copling 2 with screws 1 L30L S 2 M6X16DIN7991 Screw 4 L30L S 3 A25 00 10 K Buffer with two screw 6 L30L S 3 1 M8X12DIN7991 Screw 12 L30L S 3 2 A25 00 10 Buffer 6 L30L S 4 A25 00 05 02 Spider 1 L30L...

Page 31: ...1 Flow Unit Base 1 L30L S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 2 L30L S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L30L S 7 M10X16DIN7991 Screw 2 22 M8X25DIN912 Screw 4 L30L S 8 L20NS...

Page 32: ...5DIN912 Screw 4 L30L S 6 L32D 20 00 03 Wheel Cap 2 23 L25S 22 00 00 Guard 1 L30L S 7 M10X16DIN7991 Screw 2 24 M8X12DIN7991 Screw 4 L30L S 8 L20NS 30 30 00 Lamp Unit Incl Cable 1 25 L25LS 30 00 00 01 C...

Page 33: ...S253 Electro Motor 1 L30L S 5 L25LS 30 10 00 Metal box 1 18 L25S 30 11 09 Inverter Yaskawa V1000 1 L30L S 6 L25LS 30 11 00 Metal box plate 1 19 L20NS 30 10 04 Potentiometer 1 L30L S 7 L20NS 30 11 01...

Page 34: ...S 30 10 00 Metal Box 1 18 L25HVS 30 11 09 Inverter Yaskawa V1000 1 L30L S HV 6 L25LHVS 30 11 00 Metal Box Plate 1 19 L20NS 30 10 04 Potentiometer 1 L30L S HV 7 L20NS 30 11 01 Circuit Breaker 2 20 L20N...

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