Superabrasive Lavina 25G-S User Manual Download Page 24

Superabrasive

   

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25G

S

   

7/2014

 

24

 

9.9 

MOUNTING

 

AND

 

TENSIONING

 

A

 

NEW

 

PLANETARY

 

BELT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Completely

 

dismount

 

the

 

tensioning

 

device

 

(Fig.

 

9.9.1).

 

Make

 

2

 

signs

 

on

 

the

 

dismounted

 

belt

 

exactly

 

10

 

cm

 

out

 

of

 

each

 

other

 

(belt

 

without

 

tension)

 

(Fig.

 

9.9.2).

 

The

 

purpose

 

is

 

to

 

measure

 

10.2

 

cm

 

on

 

the

 

belt

 

in

 

tension

 

what

 

is

 

a

 

tension

 

of

 

2%.,

 

a

 

maximum

 

of

  

2.5%

 

is

 

allowed.

 

ATTENTION:

 

NEVER

 

“OVER”

 

TENSION

 

THE

 

BELT,

 

THE

 

BELT

 

WILL

 

BE

 

DAMAGED

 

AND

 

IT

 

WILL

 

NEVER

 

RECOVER

 

ITS

 

ORIGINAL

 

TENSION

 

 

Mount

 

the

 

belt

 

back

 

around

 

the

 

planetary

 

pulley;

 

see

 

that

 

the

 

belt

 

is

 

behind

 

the

 

driving

 

pulley

 

(Fig.9.9.3).

 

Put

 

the

 

belt

 

around

 

the

 

left

 

roller

 

of

 

the

 

tensioning

 

device

 

(Fig.

 

9.9.4).

 

Put

 

the

 

tensioning

 

device

 

back

 

in

 

place

 

and

 

pull

 

the

 

belt

 

from

 

the

 

roller

 

on

 

the

 

right

 

side

 

(Fig.

 

9.9.5).

 

Put

 

the

 

belt

 

around

 

the

 

driving

 

pulley

 

(Fig.

 

9.9.6).

 

Begin

 

to

 

tension

 

until

 

the

 

measure

 

of

 

10

 

cm

 

between

 

the

 

marks

 

becomes

 

10.2

 

cm

 

(Fig.

 

9.9.7)

 

(Fig.

 

9.9.8).

 

Tighten

 

the

 

tensioning

 

device

 

while

 

turning

 

the

 

bolt

 

move

 

the

 

planetary

 

head

 

so

 

the

 

belt

 

can

 

slide.

 

(Fig.9.9.8).

 

Do

 

not

 

forget

 

to

 

lock

 

the

 

tensioning

 

device

 

(Fig.9.9.9).

 

 

 

9.10

 

CHECKING

 

THE

 

TENSION

 

OF

 

THE

 

BELT

 

 

Figure 9.9.6 

Figure 9.9.1 

Figure 9.9.4 

Figure 9.9.2 

Figure 9.9.3 

Figure 9.9.5 

Figure 9.9.7 

Figure 9.9.8 

Figure 9.9.9 

Figure 9.9.10 

Summary of Contents for Lavina 25G-S

Page 1: ...Superabrasive Owner s Manual LAVINA 25G S 7 2014 1 LAVINA 25G S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive Owner s Manual LAVINA 25G S 7 2014 2...

Page 3: ...ioration Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated...

Page 4: ...MAINTENANCE AND INSPECTION Remark 18 Mechanical parts 18 Cleaning 18 Check Hourly 18 Check Daily 18 Check and replace after the first 8 working hours 18 Check and replace after the first 15 working h...

Page 5: ...S machine is made of two main component sections LAVINA 25G S MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operato...

Page 6: ...nical support call your local distributor or call Superabrasive Inc at 1 800 987 8403 or visit us at www superabrasive com where you can download a copy of this manual 2 SAFETY INSTRUCTIONS RECOMMENDE...

Page 7: ...e with dirty air filters and machines operated in confined areas without adequate ventilation Another cause may be substandard inexpensive machines with no emissions control technology and improperly...

Page 8: ...stamp of approval by these agencies further assures the operator that he or she is working with and around safe equipment NOTE In order to reduce all consequences of the above mentioned risks we advi...

Page 9: ...ly They are responsible for the proper handling and storage of propane cylinders identifying potential hazards associated with his job and avoiding these hazards at all times PROPANE CYLINDERS The Pro...

Page 10: ...e back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of hard jo...

Page 11: ...ed on the carriage see fig 3 7 The eye bolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Use always hoisting equipment rated for 300...

Page 12: ...e that the plates are always clean before mounting WARNING Always Secure the Quickchange pads with the security plate Fig 4 3 lock with the tool holder key Fig 5 3 Diamond tools with Velcro are attach...

Page 13: ...throttle for best results If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the St...

Page 14: ...additional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A 08 00 00 00 TOOL...

Page 15: ...They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for...

Page 16: ...16 7 EXPLODED VIEW LAVINA 25G S GENERAL EXPLODED VIEW FIG 7 1 LAVINA 25G S TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 25G S PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 25G S TOP COVER EXPLODED VIEW 2...

Page 17: ...25G S 7 2014 17 LAVINA 25G S BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 25G S BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 25G S CARRIAGE EXPLODED VIEW FIG 7 7 LAVINA 25G S TOOL HOLDER EXPLODED VIEW F...

Page 18: ...uffers and spiders are consumables and must be visually checked daily and replaced if needed See flanges or discs are mounted locked well in place The key lock holders butterflies should be also check...

Page 19: ...rings with the slightest damage or consume Open the checking cover on the motor base to check of the planetary driving belt by moving the main head the belt should not slip on the planetary pulley and...

Page 20: ...fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a cli...

Page 21: ...er Remove front Fig 9 4 1 and back belt protection Fig 9 4 2 Loose the motor base plate Fig 9 4 3 release the tension device Fig 9 4 4 and take out the belt Fig 9 4 5 Take off the engine Fig 9 4 6 Rea...

Page 22: ...CHANGE BUFFERS AND SPIDERS CHANGING V RINGS AND FELT RINGS To check or replace the buffers and the spiders the tool holders have to be dismounted Remove the countersunk screws on top of the buffer Fi...

Page 23: ...V Ring down with the adaptor Fig 9 6 9 The lowest lip of the V Ring should only barely touch its gliding surface also never push the V Ring down with fingers Mount now the Felt ring on top Fig 9 6 10...

Page 24: ...tary pulley see that the belt is behind the driving pulley Fig 9 9 3 Put the belt around the left roller of the tensioning device Fig 9 9 4 Put the tensioning device back in place and pull the belt fr...

Page 25: ...T THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Loosen the contra nuts Fig 9 10 3 lightly loosen the three bolts of the tension device Fig 9 10 4 and adjust the tension wit...

Page 26: ...9 11 13 An oil seal ring Fig 9 11 14 and a seal Fig 9 11 15 should be placed on top of the pulley before mounting 9 12 MOUNTING THE BELT See here the schematic of the belt on the pulleys Fig 9 12 1 T...

Page 27: ...5G S 12 M6X10ISO7380F Screw 2 L25G S 13 10 16DIN3017 Clamp 3 L25G S 14 F0708750 Clamp 1 L25G S 15 W2660 Tube 1 L25G S 16 MAR8 84 Tube 1 1 LAVINA 25G S GENERAL PARTS FOR MACHINES PRODUCED AFTER JAN 1 2...

Page 28: ...19 L25G 10 00 69 Front Guard 1 L25G S 20 L25S 15 00 23 Inspection Cover 1 L25G S 21 L25GS 18 30 00 Clamp head 1 2 LAVINA 25G S TOP COVER 1 PARTS FOR MACHINES PRODUCED AFTER JAN 1 2014 Model No Item No...

Page 29: ...sher 4 L25G S 11 F13107 Bolt 4 L25G S 12 L25G 10 00 66 Tensioning Device Support 1 L25G S 13 M8X25DIN912 Screw 2 L25G S 14 M8X40DIN933 Bolt 1 L25G S 15 M6X10ISO7380F Screw 4 L25G S 16 L25G 10 05 00 Ba...

Page 30: ...M5DIN7980 Spring Washer 4 L25G S 19 M5X16DIN912 Screw 4 L25G S 20 L25P 01 03 00 09 Flange 1 L25G S 21 M8X25DIN7991 Screw 8 L25G S 22 L25G 10 00 64 Support Plate 1 L25G S 23 L25GS 10 03 00 Left Plate...

Page 31: ...5G S 6 M6X12DIN933 Bolt 10 L25G S 7 M6DIN9021 Washer 3 L25G S 8 M6X16DIN933 Bolt 3 L25G S 9 A31 00 00 Tool Holder A31 3 L25G S 10 M6X10DIN7991 Screw 36 L25G S 11 L25LS 14 00 03 Outer Cover 3 L25G S 12...

Page 32: ...00 08 Washer 2 L25G S 6 L25G 10 00 17 Central Pulley 1 18 L25L 10 00 13 Sector 1 L25G S 7 L25SPS 00 00 00 15 Front Washer 1 19 L25L 10 00 11 Sector 1 L25G S 8 M6X16DIN7991 Screw 1 20 L25L 10 00 15 Sec...

Page 33: ...01 01 Flow Unit Base 1 L25G S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 4 L25G S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L25G S 7 M10X16DIN7991 Screw 2 22 L25G 22 00 00 Propane Tank Ho...

Page 34: ...Wheel 2 21 M20X1 5DIN439B Nut 1 L25G S 6 L32D 20 00 03 Wheel Cap 2 22 L25G 22 00 00 Propane Tank Holder 1 L25G S 7 M10X16DIN7991 Screw 2 23 L25G 20 00 05 Battery Cover 1 L25G S 8 L20NS 30 30 00 Lamp...

Page 35: ...S10 M 18H 12V 1 L25G S K49065 7007 Oil Filter 12 L25G S 2 W1325 Oil Pressure Switch 6 L25G S 3 F466230 Elbow 1 L25G S 4 K59071 7004 Joint 1 L25G S 5 FE17409029909 Oil Drain Valve 1 L25G S 6 K11013 704...

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