Superabrasive Lavina 25G-S User Manual Download Page 20

Superabrasive

   

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25G

S

   

7/2014

 

20

 

9.

 

TROUBLESHOOTING

 

9.1

 

ENGINE

 

When

 

troubles

 

occur,

 

be

 

sure

 

to

 

check

 

the

 

simple

 

causes

 

which

 

at

 

first,

 

may

 

seem

 

too

 

obvious

 

to

 

be

 

considered.

 

For

 

example,

 

a

 

starting

 

problem

 

could

 

be

 

caused

 

by

 

fuel

 

starvation

 

due

 

to

 

an

 

empty

 

propane

 

cylinder

 

or

 

an

 

unopened

 

service

 

valve.

 

If

 

you

 

do

 

not

 

check

 

for

 

this,

 

starter

 

burnout

 

could

 

result.

 

Some

 

Troubles

 

and

 

solutions:

 

Surging

 

idle

 

To

 

smooth

 

out

 

the

 

engines'

 

idle

 

characteristics,

 

adjustment

 

is

 

provided

 

by

 

an

 

idle

 

screw

 

on

 

the

 

lower

 

left

 

side

 

of

 

the

 

carburetor

 

as

 

viewed

 

from

 

the

 

operator's

 

position.

 

The

 

screw

 

is

 

bright

 

steel

 

and

 

1/4"

 

in

 

diameter

 

with

 

a

 

Phillips

 

head

 

on

 

it.

 

Rotating

 

the

 

screw

 

clockwise

 

will

 

increase

 

the

 

idle

 

speed

 

and

 

this

 

should

 

cure

 

the

 

"surging

 

idle".

 

If

 

it

 

does

 

not,

 

call

 

our

 

customer

 

service.

 

Engine

 

starts

 

and

 

idles,

 

but

 

will

 

quit

 

as

 

the

 

throttle

 

is

 

advanced

 

It

 

is

 

possible

 

that

 

the

 

propane

 

tank's

 

service

 

valve

 

is

 

faulty.

 

To

 

check

 

for

 

this,

 

close

 

the

 

valve

 

completely

 

and

 

then

 

reopen

 

very

 

slowly

 

while

 

you

 

listen

 

for

 

a

 

"click"

 

when

 

the

 

gas

 

begins

 

to

 

travel

 

through

 

the

 

valve.

 

If

 

you

 

hear

 

this

 

very

 

slight

 

noise,

 

the

 

valve

 

is

 

only

 

partially

 

opening.

 

This

 

allows

 

enough

 

gas

 

through

 

to

 

start

 

and

 

idle

 

the

 

engine,

 

but

 

not

 

enough

 

for

 

full

 

throttle

 

operation.

 

As

 

the

 

throttle

 

is

 

increased,

 

allowing

 

more

 

air

 

to

 

enter

 

the

 

intake,

 

the

 

engine

 

will

 

quit

 

from

 

fuel

 

starvation.

 

Call

 

your

 

dealer

 

or

 

the

 

factory

 

for

 

instructions

 

on

 

where

 

to

 

have

 

the

 

service

 

valve

 

replaced.

 

Meanwhile,

 

to

 

get

 

by,

 

you

 

can

 

continue

 

to

 

open

 

the

 

service

 

valve

 

until

 

you

 

do

 

not

 

hear

 

a

 

“click"

 

and

 

then

 

the

 

engine

 

will

 

run

 

normally.

 

If

 

it

 

does

 

not,

 

call

 

your

 

customer

 

service.

 

Starter

 

barely

 

turns

 

the

 

engine

 

over

 

or

 

the

 

solenoid

 

just

 

clicks

 

The

 

battery

 

is

 

likely

 

low

 

in

 

charge.

 

This

 

can

 

be

 

remedied

 

by

 

recharging

 

the

 

battery

 

using

 

a

 

12

 

Volt

 

battery

 

charger

 

at

 

4.12

 

amperes.

 

The

 

battery

 

is

 

located

 

under

 

the

 

frame

 

at

 

the

 

rear

 

of

 

the

 

buffer.

 

The

 

positive

 

post

 

is

 

the

 

one

 

with

 

the

 

RED

 

cable

 

attached

 

to

 

it.

 

Follow

 

the

 

instructions

 

that

 

came

 

with

 

the

 

battery

 

charger.

 

REMINDER:

 

this

 

will

 

continue

 

to

 

happen

 

unless

 

your

 

engine

 

is

 

run

 

for

 

sufficient

 

time

 

between

 

starts

 

to

 

recharge

 

the

 

battery

 

 

9.2

 

CHECKING

 

AND

 

CHANGING

 

OIL

 

 
 

 

Check

 

the

 

engine

 

oil

 

level,

 

screw

 

the

 

dipstick

 

in

 

to

 

get

 

reading.

 

While

 

changing

 

engine

 

oil,

 

check

 

for

 

leakage

 

of

 

engine

 

oil

 

at

 

the

 

various

 

seals.

 

The

 

hour

 

meter

 

will

 

blink

 

between

 

48

52

 

hours

 

as

 

a

 

reminder.

 

Recommended

 

Oil

 

Change

 

Intervals

 

Do

 

not

 

exceed

 

the

 

50

hour

 

oil

 

change

 

interval.

 

Oil

 

changes

 

more

 

frequent

 

than

 

25

 

hours

 

will

 

give

 

even

 

longer

 

engine

 

life.

 

In

 

any

 

case,

 

always

 

use

 

30HD

 

or

 

10W30

 

engine

 

oil

 

with

 

all

 

of

 

the

 

following

 

ratings:

 

SF,

 

SG,

 

and

 

CC.

 

make

 

sure

 

the

 

oil

 

level

 

is

 

maintained

 

at

 

the

 

"FULL"

 

level.

 

 

9.3

 

SEPARATING

 

THE

 

HEAD

 

FROM

 

THE

 

CARRIAGE

 

Please

 

note

 

that

 

the

 

propane

 

cylinder

 

has

 

to

 

be

 

removed

 

and

 

stored

 

outside

 

before

 

any

 

maintenance

 

or

 

reparation

 

is

 

done.

 

  

  

 

 
 

Figure 9.2.1 

Figure 9.2.2 

Figure 9.3.1 

Figure 9.3.3 

Figure 9.3.2 

Summary of Contents for Lavina 25G-S

Page 1: ...Superabrasive Owner s Manual LAVINA 25G S 7 2014 1 LAVINA 25G S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive Owner s Manual LAVINA 25G S 7 2014 2...

Page 3: ...ioration Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated...

Page 4: ...MAINTENANCE AND INSPECTION Remark 18 Mechanical parts 18 Cleaning 18 Check Hourly 18 Check Daily 18 Check and replace after the first 8 working hours 18 Check and replace after the first 15 working h...

Page 5: ...S machine is made of two main component sections LAVINA 25G S MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operato...

Page 6: ...nical support call your local distributor or call Superabrasive Inc at 1 800 987 8403 or visit us at www superabrasive com where you can download a copy of this manual 2 SAFETY INSTRUCTIONS RECOMMENDE...

Page 7: ...e with dirty air filters and machines operated in confined areas without adequate ventilation Another cause may be substandard inexpensive machines with no emissions control technology and improperly...

Page 8: ...stamp of approval by these agencies further assures the operator that he or she is working with and around safe equipment NOTE In order to reduce all consequences of the above mentioned risks we advi...

Page 9: ...ly They are responsible for the proper handling and storage of propane cylinders identifying potential hazards associated with his job and avoiding these hazards at all times PROPANE CYLINDERS The Pro...

Page 10: ...e back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of hard jo...

Page 11: ...ed on the carriage see fig 3 7 The eye bolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Use always hoisting equipment rated for 300...

Page 12: ...e that the plates are always clean before mounting WARNING Always Secure the Quickchange pads with the security plate Fig 4 3 lock with the tool holder key Fig 5 3 Diamond tools with Velcro are attach...

Page 13: ...throttle for best results If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the St...

Page 14: ...additional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A 08 00 00 00 TOOL...

Page 15: ...They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for...

Page 16: ...16 7 EXPLODED VIEW LAVINA 25G S GENERAL EXPLODED VIEW FIG 7 1 LAVINA 25G S TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 25G S PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 25G S TOP COVER EXPLODED VIEW 2...

Page 17: ...25G S 7 2014 17 LAVINA 25G S BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 25G S BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 25G S CARRIAGE EXPLODED VIEW FIG 7 7 LAVINA 25G S TOOL HOLDER EXPLODED VIEW F...

Page 18: ...uffers and spiders are consumables and must be visually checked daily and replaced if needed See flanges or discs are mounted locked well in place The key lock holders butterflies should be also check...

Page 19: ...rings with the slightest damage or consume Open the checking cover on the motor base to check of the planetary driving belt by moving the main head the belt should not slip on the planetary pulley and...

Page 20: ...fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a cli...

Page 21: ...er Remove front Fig 9 4 1 and back belt protection Fig 9 4 2 Loose the motor base plate Fig 9 4 3 release the tension device Fig 9 4 4 and take out the belt Fig 9 4 5 Take off the engine Fig 9 4 6 Rea...

Page 22: ...CHANGE BUFFERS AND SPIDERS CHANGING V RINGS AND FELT RINGS To check or replace the buffers and the spiders the tool holders have to be dismounted Remove the countersunk screws on top of the buffer Fi...

Page 23: ...V Ring down with the adaptor Fig 9 6 9 The lowest lip of the V Ring should only barely touch its gliding surface also never push the V Ring down with fingers Mount now the Felt ring on top Fig 9 6 10...

Page 24: ...tary pulley see that the belt is behind the driving pulley Fig 9 9 3 Put the belt around the left roller of the tensioning device Fig 9 9 4 Put the tensioning device back in place and pull the belt fr...

Page 25: ...T THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Loosen the contra nuts Fig 9 10 3 lightly loosen the three bolts of the tension device Fig 9 10 4 and adjust the tension wit...

Page 26: ...9 11 13 An oil seal ring Fig 9 11 14 and a seal Fig 9 11 15 should be placed on top of the pulley before mounting 9 12 MOUNTING THE BELT See here the schematic of the belt on the pulleys Fig 9 12 1 T...

Page 27: ...5G S 12 M6X10ISO7380F Screw 2 L25G S 13 10 16DIN3017 Clamp 3 L25G S 14 F0708750 Clamp 1 L25G S 15 W2660 Tube 1 L25G S 16 MAR8 84 Tube 1 1 LAVINA 25G S GENERAL PARTS FOR MACHINES PRODUCED AFTER JAN 1 2...

Page 28: ...19 L25G 10 00 69 Front Guard 1 L25G S 20 L25S 15 00 23 Inspection Cover 1 L25G S 21 L25GS 18 30 00 Clamp head 1 2 LAVINA 25G S TOP COVER 1 PARTS FOR MACHINES PRODUCED AFTER JAN 1 2014 Model No Item No...

Page 29: ...sher 4 L25G S 11 F13107 Bolt 4 L25G S 12 L25G 10 00 66 Tensioning Device Support 1 L25G S 13 M8X25DIN912 Screw 2 L25G S 14 M8X40DIN933 Bolt 1 L25G S 15 M6X10ISO7380F Screw 4 L25G S 16 L25G 10 05 00 Ba...

Page 30: ...M5DIN7980 Spring Washer 4 L25G S 19 M5X16DIN912 Screw 4 L25G S 20 L25P 01 03 00 09 Flange 1 L25G S 21 M8X25DIN7991 Screw 8 L25G S 22 L25G 10 00 64 Support Plate 1 L25G S 23 L25GS 10 03 00 Left Plate...

Page 31: ...5G S 6 M6X12DIN933 Bolt 10 L25G S 7 M6DIN9021 Washer 3 L25G S 8 M6X16DIN933 Bolt 3 L25G S 9 A31 00 00 Tool Holder A31 3 L25G S 10 M6X10DIN7991 Screw 36 L25G S 11 L25LS 14 00 03 Outer Cover 3 L25G S 12...

Page 32: ...00 08 Washer 2 L25G S 6 L25G 10 00 17 Central Pulley 1 18 L25L 10 00 13 Sector 1 L25G S 7 L25SPS 00 00 00 15 Front Washer 1 19 L25L 10 00 11 Sector 1 L25G S 8 M6X16DIN7991 Screw 1 20 L25L 10 00 15 Sec...

Page 33: ...01 01 Flow Unit Base 1 L25G S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 4 L25G S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L25G S 7 M10X16DIN7991 Screw 2 22 L25G 22 00 00 Propane Tank Ho...

Page 34: ...Wheel 2 21 M20X1 5DIN439B Nut 1 L25G S 6 L32D 20 00 03 Wheel Cap 2 22 L25G 22 00 00 Propane Tank Holder 1 L25G S 7 M10X16DIN7991 Screw 2 23 L25G 20 00 05 Battery Cover 1 L25G S 8 L20NS 30 30 00 Lamp...

Page 35: ...S10 M 18H 12V 1 L25G S K49065 7007 Oil Filter 12 L25G S 2 W1325 Oil Pressure Switch 6 L25G S 3 F466230 Elbow 1 L25G S 4 K59071 7004 Joint 1 L25G S 5 FE17409029909 Oil Drain Valve 1 L25G S 6 K11013 704...

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