Super Systems DP 2000 Operation Manual Download Page 15

 

DP2000 Portable Dew Point Analyzer Operations Manual 

Super Systems Inc. 

 

Page # 15 of 30

 

 

 

 
12.0

 

Begin the 11.3% (Zero) calibration process 

 

12.1

 

After leaving the sensor in the salt for at least twenty-four (24) 

hours, turn the unit on.  The reading on the display is not important at 
this point. 

 

12.2

 

Simultaneously press the “11.3%” and “Calibration” buttons on the 

microprocessor board. 

 
13.0

 

Verify the 11.3% (Zero) calibration 

 

13.1

 

Do not be concerned if the unit does not display 11.3, since it is not 

supposed to match the value of the calibration salt. 

 

13.2

 

Use the “Sensor Temp” switch on the faceplate of the unit to 

determine and record the sensor temperature. 

 

13.3

 

Look up this temperature on the “Theoretical Dew Point Values for 

Calibration Verification” chart located in the back of this manual.  
Appendix “A” will show the temperature values in Fahrenheit, and 
Appendix B will show the temperature values in Celsius. 

 

13.4

 

Next to the appropriate temperature, note the number in the 

corresponding column titled “11.3%”.  This should match with the dew 
point that is shown on the display of the DP2000. 

 
14.0

 

Determine the acceptability of the reading 

 

14.1

 

The value printed on the chart in Appendix A is a theoretical value, 

and some variation can be expected.  When a calibration is performed 
at SSI, we certify (in writing) that the unit displays /- 1 degree 
of the theoretical value after it has been calibrated.  We would not 
consider a calibration to be successful unless it is /- 1 degree, 
however in the case of a field calibration, this degree of accuracy may 
or may not be required.  The degree of accuracy that is acceptable is 
determined by the policy of the person performing the calibration. 

 

NOTE:  Keep in mind that the DP2000 only displays even numbers, and 
not tenths of a degree.  Therefore, a reading of 18°F (-7.8°C) could be 
as low as 17.50°F (-8.06°C) or as high as 18.49°F (-7.51°C). 

 

Summary of Contents for DP 2000

Page 1: ...yzer Operations Manual Super Systems Inc Page 1 of 30 Model DP 2000 Portable Digital Dew Point Analyzer OPERATIONS MANUAL Super Systems Inc 7205 Edington Drive Cincinnati OH 45249 513 772 0060 Fax 513...

Page 2: ...ITED KINGDOM Phone 44 0 121 306 5180 http www supersystemseurope com Super Systems M xico Sistemas Superiores Integrales S de RL de CV Acceso IV No 31 Int H Parque Industrial Benito Juarez C P 76120 Q...

Page 3: ...TION 11 RECHARGING THE MODEL DP2000 17 TROUBLESHOOTING 17 UNIT DOESN T POWER UP 17 DEW POINT READING SHOWS 80 F OR A HIGH READING AND NEVER DROPS 18 NO VISIBLE FLOW IS SHOWN IN THE FLOW METER 23 DISPL...

Page 4: ...ing the instrument to SSI for calibration or service Carefully unpack the Model DP2000 Dew Point Analyzer and if there are any signs of shipping damage notify SSI and the shipper immediately Keep this...

Page 5: ...battery low indicator on the display is illuminated This unit is not designed to measure the dew points in corrosive gases such as ammonia NH3 sulphur trioxide SO3 chlorine Cl and hydrochloric acid HC...

Page 6: ...uminate showing SSi Figure 1 followed by a dew point reading given in degrees Fahrenheit Figure 2 Figure 1 Figure 2 Connect a sampling tube hose to the barb fitting located on the side of the DP2000 F...

Page 7: ...green PUMP ON light should illuminate when the pump is on Figure 6 You should also be able to hear the pump running depending on the noise level at your location Figure 5 Figure 6 Regardless of the ap...

Page 8: ...pose If a designated sample port is not available then a clean burn off port on an SSi Gold Probe an industry leading oxygen sensor for atmosphere control can be used Readings taken from the burn off...

Page 9: ...esent in the sample tube or plumbing system In the same way that the ports are checked for soot see above they should be checked for moisture before attaching the instrument This is especially importa...

Page 10: ...t two main variables are required relative humidity and temperature The DP2000 measures both variables to compute the displayed dew point HOW IT WORKS The dew point sensor is a dielectric ceramic that...

Page 11: ...service FIELD CALIBRATION It is also possible to calibrate the DP2000 in the field which will require the optional calibration kit Part Number 31030 The instructions for a field calibration are shown...

Page 12: ...mpling chamber It is held in place by the nut on the black plastic gland 3 0 Remove the sensor probe from the sensor sampling chamber 3 1 Loosen the black plastic gland nut and slowly slide the sensor...

Page 13: ...tion for a longer period of time even a few days if desired 6 0 Begin the 75 3 Span calibration process 6 1 After leaving the sensor in the salt for at least eighteen 18 hours turn the unit on The rea...

Page 14: ...r the 75 3 Span calibration has been completed remove the sensor from the calibration salt and replace the cap on the salt 9 2 Leave the sensor probe in the gland and while the unit is still on allow...

Page 15: ...hrenheit and Appendix B will show the temperature values in Celsius 13 4 Next to the appropriate temperature note the number in the corresponding column titled 11 3 This should match with the dew poin...

Page 16: ...ht of the sensor sampling chamber at 3 00 if it were the face of a clock If the white mark is not visible then it should be placed so the sample flow directly strikes the face of the mirror on the sen...

Page 17: ...etween the number of times that a battery is charged and the life span of the battery By keeping the number of times the battery is recharged to a minimum the battery life can be increased To charge t...

Page 18: ...rst check the dew point sensor tip for obvious signs of moisture corrosion and or damage causing high readings Remove power from the DP2000 Make sure that it is not plugged into a power source and tha...

Page 19: ...indicates that the sensor has been exposed to excessive moisture at some point That moisture needs to be removed DO NOT ATTEMPT TO REMOVE THE MOISTURE FROM THE SENSOR WITH A CLOTH OR COMPRESSED AIR A...

Page 20: ...w less than 2 psi to prevent damage to the dew point sensor Adjust flow through the DP2000 to 1 5 to 2 CFH of flow indicated by the flow meter on the side of the DP2000 Allow gas to flow through the u...

Page 21: ...ISTURE FROM THE ELEMENT WITH A CLOTH OR COMPRESSED AIR AS THIS CAN PERMANENTLY DAMAGE THE ELEMENT With the element out of its housing disconnect the tubing on both ends and blow gas through the housin...

Page 22: ...een the flow meter and sample gas outlet at the top of the Simple Dew housing Blow out the tubing with dry gas until all of the moisture is removed Reconnect the tubing Figure 21 To test if it is oper...

Page 23: ...e internal tubing is clean and free of any moisture dirt and debris Verify that the pump seals are still good Open the flow control valve on the flow meter reference Figure 3 To do this turn the black...

Page 24: ...eter and see if there is any flow shown through the meter If so reconnect the sample tubing to the top of the meter If flow stops the sample tubing out of the meter may be clogged Isolate that tubing...

Page 25: ...ing is not available the analyzer should be surrounded by impact absorbing materials and placed in a box It is the responsibility of the shipper to ensure that the DP2000 arrives at SSI undamaged Befo...

Page 26: ...LIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SOME JURISDICTIONS DO NOT ALLOW THE LIMITATION OF IMPLIED WARRANTIES SO THIS LIMITATION MAY NOT APPLY TO YOU SSI i...

Page 27: ...e requested Description Part Number Factory Calibration 13045 Calibration Kit 31030 Filter 31033 Rechargeable Battery 31037 Dew Point Sensor Assembly A20881 Microprocessor Display Board 31501 Power Co...

Page 28: ...18 62 41 74 30 17 05 65 98 78 00 19 91 69 55 70 70 14 26 62 51 74 40 17 13 66 08 78 10 19 99 69 65 70 80 14 33 62 60 74 50 17 21 66 18 78 20 20 07 69 75 70 90 14 41 62 70 74 60 17 28 66 27 78 30 20 14...

Page 29: ...20 81 21 44 9 90 16 89 23 50 8 31 18 88 25 56 6 72 20 86 21 50 9 86 16 95 23 56 8 26 18 93 25 61 6 67 20 92 21 56 9 82 17 00 23 61 8 22 18 99 25 67 6 63 20 97 21 61 9 77 17 06 23 67 8 18 19 04 25 72...

Page 30: ...26 2002 2027 D Revised Warnings 06 16 2003 2030 E SSI address update general update 04 12 2005 2035 F Added additional warnings and performed general update 03 26 2007 2038 G Updated manual to current...

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