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Manual

LITHIUM BATTERY

SB12V160E-ZC

12.9V/160Ah

Lithium Iron Phosphate

Version

June 2018

Summary of Contents for SB12V100E-ZC

Page 1: ...Manual LITHIUM BATTERY SB12V160E ZC 12 9V 160Ah Lithium Iron Phosphate Version June 2018 ...

Page 2: ...n medical or in aviation related applications The Li ion battery may not be used for any purposes other than described in this manual Using the Li ion battery for any other purpose will be considered improper use and will void the warranty of the product Super B cannot be held responsible for any damage caused by improper incorrect or unwise use of the product Read and understand this manual compl...

Page 3: ...der documents contact Super B Expolaan 50 7556 BE Hengelo Ov The Netherlands Tel 31 0 748200010 E mail support super b com www www super b com The Netherlands Tel 31 0 748200014 support E mail support super b com www www super b com Be in charge Super B ...

Page 4: ...able Relay 12 2 7 2 Con2 I O connection 7 12 2 7 3 Con 3 CANopen 5 pin micro style connector 13 2 8 Peripheral equipment 13 2 8 1 Obligatory 13 2 8 2 Optional Components 14 3 Safety guidelines and measures 15 3 1 General 15 3 2 Disposal 15 3 3 Safety symbols and markings on product 16 4 Installation 17 4 1 General information 17 4 2 Unpacking 17 4 3 Preparing the battery for use 17 4 3 1 Placement...

Page 5: ... 7 1 CAN Bus network topology 28 4 7 2 Termination Resistors 28 4 7 3 CAN balancing 29 5 Battery use 30 5 1 General information 30 5 2 Charging 30 5 2 1 Charging rate 30 5 2 2 Charging method 31 5 2 3 Battery balancing 33 5 2 4 Reading out the battery s State of Charge SoC 33 5 3 Battery Monitoring Software 34 5 3 1 Battery History Recording 34 6 Inspection cleaning and maintenance 35 6 1 General ...

Page 6: ... is required Potential applications of this Li ion battery include off grid power supply marine power supply medium for renewable energy storage traction battery for vehicles In Appendix I the Declaration of Conformity for the Li ion battery is given 1 2 Glossary of Terminology BMS Battery Managent System Charge cycle A period of use from fully charged to fully discharged and fully recharged again...

Page 7: ...ANopen Battery monitoring History Storage Adaptive cell balancing Configurable in serial or parallel connection Output for bi stable relay latching relay 2 2 General product specifications Product name SB12V160E ZC Producer Super B Battery type Lithium Iron Phosphate LiFePO4 Traction battery EAN number 8718531360570 Cycle life 2000 0 3C continuous discharge DoD 100 Table 2 General product specific...

Page 8: ...V 14 6V End of discharge voltage 8V dc Charge current Max 160A 1C Discharge current continuous 480A 3C Discharge current 10 seconds 800A 5C Table 5 Electrical properties 23 C Open Circuit Voltage at 50 SoC no load Nominal voltage V at 50 SoC 0 2C discharge More information on the Li ion battery s discharge performance and capacity may be found in Appendix II 2 3 3 Dimensions 1mm Height H 314 mm Wi...

Page 9: ...onditions outside the specified boundaries may lead to serious damage to the product and or the user Use the Li ion battery in a dry clean dust free well ventilated space Do not expose the Li ion battery to fire or water or solvents When the Li ion battery is placed in an enclosed environment without air circulation it is advised to provide 2 ventilation holes of 100mm x 100mm each This helps to p...

Page 10: ...and made of material subject to corrosion Placement angle continuously Up right Vibrations and shocks According UN38 3 Table 7 Environmental conditions 1 Charging below 0 C only with reduced charge current This might result in degraded cycle life 2 4 1 Marine use Parameter Class Location Temperature A Machinery spaces control rooms accommodation bridge Humidity B All locations except as specified ...

Page 11: ...6x M8 Plain washer 5 2x M8 Nut 6 1x Mega Fuse 72V 500A 7 1x Phoenix plug 7 8 2x Terminal cover Red 9 2x Terminal cover Black 10 1x Terminal protection cap Red 11 1x Terminal protection cap Black 12 1x USB stick manual 2 7 Connections indicators and battery controls 1 2 3 4 5 6 7 1 2 3 4 1 2 3 6 4 5 7 8 Figure 3 Connections indicators and battery controls 3 2 4 5 6 8 10 11 12 9 7 1 ...

Page 12: ...table Relay PIN Output range 12V dc Function 1 2 7A continuous 15A 100ms pulse OFF 2 2 7A continuous 15A 100ms pulse ON 3 2 7A continuous 15A 100ms pulse OFF 4 2 7A continuous 15A 100ms pulse ON Table 9 Con1 Output for BI Stable Relay Output Functions 2 7 2 Con2 I O connection 7 PIN Range Function 1 max 30 V dc Plus 2 0 10 V dc AN_SOC Analogue state of charge 3 NA Nc Not connected 4 5A max 48V dc ...

Page 13: ...s line dominant high 5 CAN_L CAN_L bus line dominant low Table 11 Con 3 CANopen 5 pin micro style connector 2 8 Peripheral equipment 2 8 1 Obligatory In order for the Li ion battery to be used safely an external switch off device must be installed This should either be a relay or latching relay bi stable controlled by the battery s BMS or a relay or latching relay controlled by a remote switch CAN...

Page 14: ...e Cable 5m 8718531360747 CAN Male female Cable 10m SB CAN Male female Cable 10m 8718531360754 T splitter SB CAN T splitter 8718531360761 Battery Interface Box SB BiB LV48V350A 8718531360914 USB to CAN CAN Compact to USB 8718531361201 Battery monitor SB Monitor Software Mounting bracket ZC casing SB Battery Bracket for SB12V100E ZC and SB12V160E ZC 8718531360693 Battery Communication Interface SB B...

Page 15: ...pment and ensure correct use Do not use any battery which is not designed for use with the Li ion battery Do not mix batteries of different manufacture capacity size or type within a device Keep the Li ion battery clean and dry Secondary batteries need to be charged before use Always use the correct charger and refer this manual for proper charging instructions Do not leave the Li ion battery on p...

Page 16: ...ting instructions Battery acid Explosive gas No smoking no naked flames no sparks Keep away from children Dispose of the Li ion battery in accordance with local state and federal laws and regulations Batteries may be returned to the manufacturer Do not mix with other industrial waste This product or sections of this product can be recycled Table 13 Safety symbols 14340_067_id_SUPB_Labels_Safety_30...

Page 17: ...on battery beyond published maximum specifications Caution In case of an under voltage shutdown charge immediately Warning Always remain within the limits indicated in chapter 2 during the use of the Li ion battery Caution This Li ion battery stores fault conditions internally like excessive charge current or deep discharge situations Super B uses this information in the warranty process Warning D...

Page 18: ...s to re place the fuse in the Li ion battery Figure 5 1 Disconnect the negative wire from the pole of the Li ion battery see paragraph 4 5 5 for the details 2 Disconnect the positive wire from the pole of the Li ion battery 3 Unscrew the fuse cover using the fuse TORX key 4 Unscrew the fuse contacts using a 13mm wrench 5 Place the new fuse between the contacts place washers and spring washers and ...

Page 19: ...xternal Battery Disconnect device must be installed between the or terminal of the Li ion battery and the load The protection of the Li ion battery is possible by one of the following ways 1 Connect a bi stable relay to the Li ion battery s Con1 output 2 Connect a normal relay to the Li ion battery s Con2 I O connection 7 output 3 By using the SB BIB Battery Interface Box 4 By using the SB BCI C1 ...

Page 20: ...Disconnect device 4 5 2 Connecting a normal relay as Battery Disconnect device 1 When using a normal relay connect it to Con 2 I O Connec tion 7 Pin 4 Rc and Pin 5 Rnc as displayed in Figure 7 Normal relay Load Charger Figure 7 Connect a normal relay as Battery Disconnect device ...

Page 21: ...te Name Title Sheet 15 03 2018 14 00 24V1P_BCI 1 1 FUSE S1 S2 FUSE J1 J2 J3 J4 S3 X1 X2 BT11 X1 X2 BT12 X1 X2 K2 22Ω 50W Minus 0 1 2014 DEC 09 R Pot Plus Manual Control 5A 5A BCI 1 RECOVER RELAY COM 2 RECOVER RELAY NO 3 RESET IN 4 RESET IN 5 PRECHARGE IN 6 PRECHARGE IN 7 OFF IN 8 OFF IN 9 ON IN 10 ON IN 10 LOAD 9 BATTERY 8 MAIN RELAY HIGH SIDE COM 7 MAIN RELAY HIGH SIDE NO 6 MAIN RELAY LOW SIDE CO...

Page 22: ...3 Connect the load or charger to the or B terminal of the relay 4 Connect the terminal of the battery Do not connect the terminal first as this may lead to short circuits Figure 10 5 Ensure both contacts are tightened to 20Nm 6 Place the terminal covers over the terminals Figure 11 7 Press the reset button for 10 15 seconds after connecting the bi stable relay to Con1 output the reset button is lo...

Page 23: ... connecting the battery to the load charger 1 Slide the terminal covers over the connection wires 2 Connect the terminal of the battery to the or A1 terminal of the relay Figure 12 3 Connect the load or charger to the or A2 terminal of the relay 4 Connect the terminal of the battery Do not connect the terminal first as this may lead to short circuits Figure 12 5 Ensure both contacts are tightened ...

Page 24: ...24 2 1 Normal relay 4 3 5 20 Nm Figure 12 Securing the terminal covers Normal relay Load Charger Figure 13 Connecting the battery to the load ...

Page 25: ...ipapa OneDrive Desktop 24V_2s1p sch Sheet 1 1 J2_IO J3_CAN J1_BREL J2_IO J3_CAN J1_BREL 0 1 2 3 4 5 6 7 8 9 Version Date Name Title Sheet 15 03 2018 17 00 24V_2s1p 1 1 CAN_Term_Female CAN_Term_Male X1 X2 X1 X2 Plus Minus K1 Rc Rnc Rno 1 2 3 4 5 6 7 gnd V soc nc FUSE FUSE CAN Red Black CAN Power Cable Minus 0 1 2014 OCT 06 R Pot Plus Rc Rnc Rnc Rc Rnc Rnc Con J2 IO connections Rc pin 4 Rnc pin 5 5A...

Page 26: ...ternal relay OK Equally divided battery current All batteries contribute equally to the current into the load NOT OK Current not equally divided Batteries closest to load will have the highest contribution to the current into the load Whereas batteries further away from load will have lesser current contribution Wear and tear will be higher on the Li ion battery close to the load When using Li ion...

Page 27: ...ale CAN_Term_Male FUSE CAN Red Black CAN Power Cable X1 X2 X1 X2 X1 X2 X1 X2 Plus Minus K2 Rc Rnc Rno 1 2 3 4 5 6 7 gnd V soc nc FUSE 0 1 2014 OCT 06 R Pot Minus Plus Rc Rnc Rnc Rc Rnc Rnc Rc Rnc Rnc Rc Rnc Rnc Con J2 IO connections Rc pin 4 Rnc pin 5 5A Main Switch _ _ Fuse _ _ Fuse _ _ Fuse _ _ Fuse A1 A2 Figure 16 Four Li ion batteries in a series parallel connection with external relay 4 7 CAN...

Page 28: ... USB to CAN interface may be connected in anywhere to the CAN bus Use termination resistors at the end nodes to prevent reflections on the line The value of this resistor should be 120 ohms CAN bus power Due to the galvanic separation between the BMS and the Li ion battery s CAN interface an external power supply is needed on the CAN bus The CAN bus can be powered through Con 2 I O Connection 7 fi...

Page 29: ...6 7 gnd V soc nc FUSE FUSE CAN Red Black CAN Power Cable Minus 0 1 2014 OCT 06 R Pot Plus Rc Rnc Rnc Rc Rnc Rnc Con J2 IO connections Rc pin 4 Rnc pin 5 5A Main Switch _ _ Fuse _ _ Fuse A1 A2 Figure 18 Use of CAN power cable to power the CAN bus 4 7 3 CAN balancing When the Li ion battery is connected in a series configuration CAN balancing is required CAN balancing makes sure that all batteries a...

Page 30: ... case the Li ion battery switches into alarm mode the protection relay will disengage Caution Charge before use Caution Disconnect the charger from the Li ion battery if it is not used for a long time Caution To preserve the lifespan of the Li ion battery use a charger approved by Super B 1 Connect the charger to the Li ion battery as described in paragraph 4 6 2 Charge the Li ion battery in case ...

Page 31: ...are charged with a constant current up to the end of charge voltage Ubulk If UBulk is reached the charger will automatically switch to absorption phase The maximum charge current Imax for Super B batteries is 1C however for endurance cycle life Super B suggests to limit the current to C3 1C nominal battery capacity C3 1 3 of nominal capacity On some chargers the maximum charger active time t0 can ...

Page 32: ...l Min Max UAbsorption 14 4V DC 14 3V DC 14 6V DC t1 20 minutes 10 minutes 1 hour Table 9 Absorption Phase Float phase In this phase the charge voltage is set to UFloat The charger will supply the load if any Float Phase Typical Min Max UFloat 13 8V DC 13 6V DC 14V DC Table 10 Float Phase Discharge phase In this phase the Li ion battery is discharged As soon as the Li ion battery voltage drops belo...

Page 33: ...y means of the following procedure Apply a constant voltage of 14 4V and a current of between 1A and 2A to manually equalize the Li ion battery 5 2 4 Reading out the battery s State of Charge SoC The Li ion battery s State of Charge can be read out either by using the BM01 Touch Display CAN network or by the analogue output see further instructions below 1 Connect Pin1 of Con2 to the Li ion batter...

Page 34: ...ithin the Li ion battery It also enables one to download a complete recording of the Li ion battery s properties over time The Battery Monitoring software and the hardware are not included with the Li ion battery An overview of these products is given in paragraph 2 8 2 5 3 1 Battery History Recording The battery history can be downloaded with the Battery Monitor software This recording can only b...

Page 35: ... damaged Li ion battery Do not touch the liquid from a ruptured Li ion battery 2 Observe and note the run time that a new fully charged Li ion battery provides for powering your product Use this new Li ion battery run time as a basis to compare run times for older batteries The run time of the Li ion battery will vary depending on the products configuration and the application it is used for 3 Rou...

Page 36: ...8 1 General Always check all applicable local national and international regulations before transporting a Lithium Iron Phosphate battery Transporting an end of life damaged or recalled Li ion battery may in certain cases be specifically limited or prohibited The transport of the Li ion battery falls under hazard class UN3480 class 9 For transport over water air and land the Li ion battery falls w...

Page 37: ...are subject to disposal and recycling regulations that vary by country and region Always check and follow your applicable regulations before disposing of any Li ion battery Contact Rechargeable Battery Recycling Corporation www rbrc org for U S A and Canada or your local Li ion battery recycling organization EC Waste must be disposed of in accordance with relevant EC Directives and national region...

Page 38: ...described in paragraph 4 3 2 The Li ion battery has been deeply discharged The BMS is now in fault condition Disconnect all loads and connect a charger to the Li ion battery Then press the reset button for at least 10 15 seconds to resolve the fault condition see paragraph 2 7 The Li ion battery has been overcharged The BMS is now in fault condition Disconnect the charger from the Li ion battery a...

Page 39: ...lation of the Super B product by persons unskilled to work with electro technical devices or components g any other wrongful use contrary to the Super B s user manual or the safety instruction h any use contrary to the product specifications of that product i any acts of force majeure 11 4 Except as specified in the clause 11 3 Super B makes no warranty whether express or implied including without...

Page 40: ... the customer Super B s liability for loss of property damage to property and bodily injury including death caused by the application of those particular Super B products shall in any event be limited to the amount actually paid out by Super B s insurance company to Super B in accordance with the insurance cover of that insurance policy for that particular type of damage Super B has taken out insu...

Page 41: ...41 Be in charge Super B Appendix I Declaration of Conformity ...

Page 42: ... Performance Graphs Temperature performance 0 2 4 6 8 10 12 14 0 10 20 30 40 50 60 70 80 90 100 U V Capacity 10 0 23 Load performance U V 0 2 5 5 7 5 10 12 5 15 Capacity 0 11 21 31 40 50 60 70 80 90 100 0 5C 1C 2C 3C ...

Page 43: ...urce connection Conductors at insulation temperature 105 ºC S L 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 75 100 0 75 16 8 5 4 3 3 2 2 2 2 1 1 1 1 0 0 0 0 0 0 1 22 11 7 5 4 4 3 3 2 2 1 1 1 1 1 1 0 0 0 0 1 5 33 16 11 8 7 5 5 4 4 3 2 2 1 1 1 1 1 1 0 0 2 5 45 27 18 14 11 9 8 7 6 5 4 3 2 2 2 1 1 1 1 1 4 55 44 29 22 18 15 13 11 10 9 6 4 4 3 3 2 2 2 1 1 6 75 66 44 33 26 22 19 16 15 13 9 7 5 4 4 3 3 3...

Page 44: ...2 105 88 75 66 59 53 35 26 150 520 520 520 520 520 520 470 412 366 329 220 165 132 110 94 82 73 66 44 33 Conductors at insulation temperature 70 ºC S L 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 75 100 0 75 16 8 5 4 3 3 2 2 2 2 1 1 1 1 0 0 0 0 0 0 1 20 11 7 5 4 4 3 3 2 2 1 1 1 1 1 1 0 0 0 0 1 5 25 16 11 8 7 5 5 4 4 3 2 2 1 1 1 1 1 1 0 0 2 5 35 27 18 14 11 9 8 7 6 5 4 3 2 2 2 1 1 1 1 1 4 45 44 29...

Page 45: ... 0 0 0 1 5 21 16 11 8 7 5 5 4 4 3 2 2 1 1 1 1 1 1 0 0 2 5 30 27 18 14 11 9 8 7 6 5 4 3 2 2 2 1 1 1 1 1 4 40 40 29 22 18 15 13 11 10 9 6 4 4 3 3 2 2 2 1 1 6 50 50 44 33 26 22 19 16 15 13 9 7 5 4 4 3 3 3 2 1 10 70 70 70 55 44 37 31 27 24 22 15 11 9 7 6 5 5 4 3 2 16 100 100 100 88 70 59 50 44 39 35 23 18 14 12 10 9 8 7 5 4 25 140 140 140 137 110 91 78 69 61 55 37 27 22 18 16 14 12 11 7 5 35 185 185 1...

Page 46: ... 176 132 105 88 75 66 59 53 35 26 150 380 380 380 380 380 380 380 380 366 329 220 165 132 110 94 82 73 66 44 33 Conductors at insulation temperature 70 ºC S L 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 75 100 0 75 6 6 5 4 3 3 2 2 2 2 1 1 1 1 0 0 0 0 0 0 1 8 8 7 5 4 4 3 3 2 2 1 1 1 1 1 1 0 0 0 0 1 5 12 12 11 8 7 5 5 4 4 3 2 2 1 1 1 1 1 1 0 0 2 5 17 17 17 14 11 9 8 7 6 5 4 3 2 2 2 1 1 1 1 1 4 22 2...

Page 47: ... C For conductors in 60 C ambient the maximum current rating in the above tables shall be derated by the factors below Temperature rating of conductor insulation C Multiply maximum current from Table by 70 0 75 85 90 0 82 105 0 86 125 0 89 200 1 Table 14 Derating of conductors ...

Page 48: ...I ION For more information or to order documents contact Super B Expolaan 50 7556 BE Hengelo Ov The Netherlands Tel 31 0 748200014 support E mail support super b com www www super b com Manual June 2018 ...

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