SUNSTONE Orion M Series User Manual Download Page 7

7

OrionWelders.com

Mounting Option 3 - Bolt to table

• 

Remove the clamp and position the base against the table .

• 

Trace drill holes with a pen or marker . 

• 

Drill 1/4’ holes in the tabletop .

• 

Run screws through the base into the drilled holes .

MICROSCOPE SETUP

• 

Remove the microscope from the box and place it into the round clamp 
at the top of the arm .

• 

Tighten the screw on the round clamp to secure the microscope to the 
arm .

• 

Install the rubber eyepiece covers onto the microscope lenses .

• 

Insert the welding stylus into the stylus holder under the microscope 
then tighten the stylus holder knob .

• 

Ensure the microscope cable is plugged into the RJ45 port on the 
microscope (the bottom of the microscope head) .

• 

Ensure the microscope cable is plugged into the “Shutter” port on the 
back of the power supply .

*Orion RJ45 ports are not compatible with any other RJ45  ports . Connecting 
them to other devices may damage the welder and/or the other devices .

Summary of Contents for Orion M Series

Page 1: ...Orion m Series Welding System User Manual...

Page 2: ......

Page 3: ...15 Chapter 3 Make A Weld p 17 Make an Arc Weld p 17 Orion mPulse Pulse Arc Welder Welder Type Pulse Arc Weld Modes 1 Pre Programmed Metal Settings 0 Customizable Save Settings 0 Languages None Displa...

Page 4: ...m Series User Manual 4...

Page 5: ...supply that can accept both 120 and 240VAC The darkening lens or microscope will automatically darken when the weld takes place This allows the user to have a view of the work piece and protection fro...

Page 6: ...p to table Determine the height of the tabletop If it is thicker than 3 1 2 9cm follow mounting options 2 or 3 Position the microscope arm clamp under the tabletop Turn the clamp knob clockwise until...

Page 7: ...round clamp to secure the microscope to the arm Install the rubber eyepiece covers onto the microscope lenses Insert the welding stylus into the stylus holder under the microscope then tighten the st...

Page 8: ...he stylus holder by tightening the screw on the bottom of the stylus holder ADJUST THE MICROSCOPE FOCUS Twist the knob on the microscope forward and backward to raise and lower the head This will allo...

Page 9: ...nts It is helpful to have your hands resting and to only use your fingers to move the work piece up to the electrode Place the work piece surface perpendicular to the point of the electrode As discuss...

Page 10: ...CE TO ELECTRODE PRESSURE Touch the work piece to the electrode with very light pressure Too much pressure will cause the work piece to stick to the electrode and in turn cause the electrode to be cont...

Page 11: ...electrode Once the electrode has a flat blunt tip turn the Dremel off and insert the electrode back into the stylus as explained above Shielding Gas Setup During the pulse arc welding process high tem...

Page 12: ...nect one end of the gas tubing to the gas regulator Insert the other end of the gas tubing into the gas port on the back of the power supply It will stop when it is fully connected Tug gently on the t...

Page 13: ...13 OrionWelders com...

Page 14: ...m Series User Manual 14...

Page 15: ...SE BUTTONS Play In order to weld the play pause button must show the green triangle play symbol Pause If the welder is not going to be in use for a period of time users can push the play pause button...

Page 16: ...m Series User Manual 16...

Page 17: ...verify the gas pressure and microscope connection 2 Lightly touch the electrode in the box on the provided weld plate Maintain contact keep hands steady by resting them on the table 3 Use the provide...

Page 18: ...nergy Notes 14k Gold Sharp 30 ws Butt weld with 90 degree electrode angle 24k Gold Sharp 30 ws Silver Blunt 30 ws Platinum Sharp 30 ws Stainless Steel Sharp 30 ws Palladium Sharp 30 ws Titanium Sharp...

Page 19: ...tinum Sharp 20 ws Stainless Steel Sharp 15 ws Palladium Sharp 15 ws Titanium Sharp 20 ws Brass Sharp 17 5 ws Retip Prong 26 AWG wire Metal Tip Shape Energy Notes 14k Gold Sharp 10 ws Butt weld with 90...

Page 20: ......

Reviews: