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PREVENTATIVE MAINTENANCE

This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential 
personal injury hazards. Obey all instructions to avoid possible injury or death.

IMPORTANT:

 Any jack found to be defective as a result of worn parts due to lack of lubrication, or hydraulic system 

contaminated with water, rust and/or foreign materials is not eligible for warranty consideration.

1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive

dust, or any other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter
before using.

2. The jack must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease must be

applied to all pivot points with exception to hydraulic components. Do not lubricate any portion of the lift saddle and make
sure the saddle is free from grease, any kind of lubricant, or debris before using the jack. See regular maintenance information
on page 5 for lubrication instructions.

3. It should not be necessary to refill or top off the reservoir with hydraulic fluid unless there is an external leak. An external leak

requires immediate repair which must be performed in a dirt-free environment by qualified hydraulic repair personnel who are
familiar with this equipment. Authorized Service Centers are recommended. 

IMPORTANT:

 In order to prevent seal damage and

jack failure, never use alcohol, hydraulic brake fluid, or transmission oil in the jack. Use hydraulic jack oil.

4. Every jack owner is responsible for keeping the jack label clean and readable. Use a mild soap solution to wash external surfaces

of the jack but not any moving hydraulic components.

5. Do not attempt to make any hydraulic repairs unless you are a qualified hydraulic repair person that is familiar with this

equipment.

TROUBLESHOOTING

PROBLEM

ACTION

1. Unit will not lift rated load.

Purge air from hydraulic system by following procedure under SETUP.

2. Unit will not sustain rated load or feels “spongy” under rated load.

Purge air from hydraulic system as above.

3. Unit will not lift to full height.

Purge air from hydraulic system as above.

4. Handle tends to raise up while the unit is under rated load.

Pump the handle rapidly several times to push oil past ball valves in 
power unit.

5. Unit still does not operate.

Contact Sunex authorized hydraulic service center.

OWNER'S MANUAL

66175FASJ

CAPACITY: 3500 LB.

FOLDING ALUMINUM SERVICE JACK

Summary of Contents for 66175FASJ

Page 1: ...ght 39 lbs SPECIFICATIONS OWNER S MANUAL CONTENTS Page 1 Specifications 2 Warning Information 3 Setup and Operating Instructions 4 Preventative Maintenance and Troubleshooting 5 Hydraulic Jack Maintenance 6 Warranty Information 7 Exploded View Drawing 8 Replacement Parts List 66175FASJ CAPACITY 3500 LB FOLDING ALUMINUM SERVICE JACK ...

Page 2: ...low all instructions before operating this device Inspect the jack before each use Do not use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only on areas of the vehicle as specified by the vehicle manufacturer Wear eye protection that meets ANSI Z87 1 and OSHA standards users and bystande...

Page 3: ...he lower handle 2 The telescopic handle serves two purposes When collapsed and folded forward the handle hook 6 can be rotated over the top of the handle thus providing a means by which to carry the entire jack by the handle Disengaging the hook from the handle rotating the hook out of the way of the saddle height folding the handle to its pump position and extending the telescopic handle to its l...

Page 4: ...reservoir with hydraulic fluid unless there is an external leak An external leak requires immediate repair which must be performed in a dirt free environment by qualified hydraulic repair personnel who are familiar with this equipment Authorized Service Centers are recommended IMPORTANT In order to prevent seal damage and jack failure never use alcohol hydraulic brake fluid or transmission oil in ...

Page 5: ... 1 Lubricate all linkages and pivot points Use white lithium spray grease only 2 Fold down handle lubricate handle receptacle and handle end Use white lithium spray grease only 3 Lubricate both rear casters bearing and both front wheels Use white lithium spray grease only 4 Tighten all accessible hardware 1 1 2 1 1 1 1 3 3 3 3 1 1 OWNER S MANUAL 66175FASJ CAPACITY 3500 LB FOLDING ALUMINUM SERVICE ...

Page 6: ...671503 6 7 8 9 10 11 16 15 35 35 36 37 46 48 43 44 45 22 49 29 38 47 40 51 22 57 56 Front Wheel Assembly RS6671512 Rear Caster Assembly RS6671526 Handle Hook Assembly RS6671506 Upper Yoke Assembly RS6671549 Power Unit Assembly RS6671533 Pump Roller Assembly RS6671536 Handle Assembly RS6671539 66175FASJ CAPACITY 3500 LB FOLDING ALUMINUM SERVICE JACK ...

Page 7: ...her 2 28 Yoke Axle 2 29 Cotter Pin 1 30 Retaining Ring 2 31 RS6671531 Lifting Arm Return Spring 2 REF PART DESCRIPTION QTY 32 Truion 2 33 RS6671533 Power Unit Assembly 1 34 RS6671534 Release Assembly 1 35 Washer incl with 36 49 2 36 RS6671536 Pump Roller Assembly 1 incl with 35 37 37 Pump Roller Axle incl with 36 1 38 RS6671538 Lower Yoke Section 1 39 RS6671539 Handle Assembly incl with 40 42 1 40...

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