Sunex HD 6606 Owner'S Manual Download Page 4

6606 

REV. A

 

rev. 9/11/19

PROBLEM

ACTION

1. Unit will not lift rated load.

Purge air from hydraulic system by following procedure under SETUP.

2. Unit will not sustain rated load or feels “spongy” under rated load.

Purge air from hydraulic system as above.

3. Unit will not lift to full height.

Purge air from hydraulic system as above.

4. Handle tends to raise up while the unit is under rated load.

Pump the handle rapidly several times to push oil past ball valves in 
power unit.

5. Unit still does not operate.

For a complete list of authorized 

hydraulic

 repair centers please visit 

www.toolwarrantyrepair.com.

2.  The jack must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease must be applied to all zerk  
 

grease fittings, caster wheels, front axle wheels, elevator arm, handle base pivot bolts, release mechanism and all other bearing surfaces.

IMPORTANT:

 Any jack found to be defective as a result of worn parts due to lack of lubrication or air/hydraulic system contaminated with water, rust 

and/or foreign materials from the air supply or other outside source is not eligible for warranty consideration.

3.  It should not be necessary to refill or top off the reservoir with hydraulic fluid unless there is an external leak. An external leak requires immediate  

 

repair which must be performed in a dirt-free environment by an authorized service center.

IMPORTANT:

 In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake fluid or transmission oil in the jack.

4.  Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash external surfaces of the jack but 

not any moving hydraulic components.

5.  Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks hydraulic fluid. 

Do not use the jack if it has loose or missing hardware or components, or is modified in any way. Take corrective action before using the jack 
again.

6.  Any hydraulic repairs within the warranty period must be performed by an authorized service center.

TROUBLESHOOTING

SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLS

®

 BRANDED 

PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS. 

Sunex International, Inc. will repair or replace its Sunex Tools

®

 branded products which fail to give satisfactory service due to defective 

workmanship or materials, based upon the terms and conditions of the following described warranty plans attributed to that specific 
product. This product carries a ONE-YEAR warranty. During this warranty period, Sunex Tools will repair or replace at our option any part  
or unit which proves to be defective in material or workmanship.

Other important warranty information

This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and does not cover any repairs 
or replacement made by anyone other than Sunex Tools

®

 or its authorized warranty service centers. The foregoing obligation is Sunex Tools’ 

sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages.

NOTE:

 

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may 

not apply to you. Return equipment or parts to an authorized service center, transportation prepaid. Be certain to include your name and 
address, evidence of the purchase date, and description of the suspected defect. If you have any questions about warranty service, please 
write to Sunex Tools

®

. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 

Repair kits and replacement parts are available for many of Sunex Tools products regardless of whether or not the product is still covered by 
a warranty plan.

SHIPPING ADDRESS:

 Sunex Tools  •  315 Hawkins Rd.  •  Travelers Rest, SC 29690

MAILING ADDRESS: 

Sunex Tools  •  P.O. Box 1233  •  Travelers Rest, SC 29690

LIMITED WARRANTY

OWNER'S MANUAL

6606

CAPACITY: 5 TON @ 100 PSIG

AIR/HYDRAULIC SERVICE JACK

Summary of Contents for 6606

Page 1: ...Replacement Parts OWNER S MANUAL 6606 CAPACITY 5 TON 100 PSIG AIR HYDRAULIC SERVICE JACK Capacity 5 Ton 100 psig Minimum Height 5 Maximum Height 22 Overall Length 55 5 Chassis Width with Swivel Caster Bracket 17 Chassis Height 9 5 Handle Length 45 75 Saddle Diameter 5 75 Shipping Weight 230 lbs SPECIFICATIONS Complies with ASME PASE 2014 Safety Standard Copyright 2019 Sunex Tools ...

Page 2: ...d modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only on areas of the vehicle as specified by the vehicle manufacturer Wear eye protection that meets ANSI Z87 1 and OSHA standards users and bystanders Do not use jack beyond its rated capacity Do not shock Load This is a lifting device only Immediately after lifti...

Page 3: ...RUCTIONS section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury or death IMPORTANT Before attempting to raise any vehicle check vehicle service manual for recommended lifting surfaces OPERATION 1 To raise load Turn the knob at the top of the handle assembly in a clockwise direction until tight Position the jack under the load Proceed...

Page 4: ...rective action before using the jack again 6 Any hydraulic repairs within the warranty period must be performed by an authorized service center TROUBLESHOOTING SUNEX INTERNATIONAL INC WARRANTS TO ITS CUSTOMERS THAT THE COMPANY S SUNEX TOOLS BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS Sunex International Inc will repair or replace its Sunex Tools branded products which fail ...

Page 5: ...54 55 56 57 58 61 59 60 48 47 46 63 45 44 43 42 64 65 41 40 39 38 37 36 35 34 32 33 32 68 67 66 12 13 14 15 16 17 20 19 18 21 22 23 24 70 71 72 11 1 34 50 49 40 47 47 31 32 33 48 53 28 30 29 29 26 25 15 14 27 12 7 6 4 8 13 11 5 DRAWING RS6620BAR Air Motor Assembly 73 75 RS660657 Complete Hydraulic Assembly 60 RS660656 Complete Handle Assembly 6606 CAPACITY 5 TON 100 PSIG AIR HYDRAULIC SERVICE JACK...

Page 6: ... M Spring 1 1 Frame 1 2 Washer 4 3 RS660403 Front Wheel 2 incl 2 3 3 1 4 5 3 1 RS660403A Roller Bearings Set 2 4 Snap Ring 4 5 Grease Fitting 5 6 Rod Link 2 7 Bolt 2 8 RS660408 Saddle 1 9 Lock Washer 2 10 Nut 2 11 Spring 1 12 Bolt 1 13 Bolt 2 14 Lock Washer 2 15 Shaft 1 16 Washer 2 17 Lock Washer 2 18 Nut 2 19 RS660416 Rear Wheel Assembly 2 20 RS660417 Caster Bolt Kit 4 incl 2 20 2 21 21 Washer M1...

Page 7: ... CAPACIDAD 5 TONELADAS 100 PSIG GATO NEUMÁTICO HIDRÁULICO PARA SERVICIO Capacidad 5 Toneladas 100 psig Altura mínima 5 Altura máxima 22 Longitud global 55 5 Anchura del chasis con ménsula de ruedicilla giratoria 17 Altura del chasis 9 5 Longitud del mango 45 75 Diámetro de la silla 5 75 Peso de embarque 230 libras ESPECIFICACIONES Cumple con las Normas de Seguridad ASME PASE 2014 Copyright 2019 Su...

Page 8: ...tabilidad debido a piezas metálicas o partes desajustadas o faltantes Tome las medidas de corrección apropiadas antes de usarlo Utilice el dispositivo de elevación únicamente en las áreas del vehículo especificadas por su fabricante Use protección para los ojos que cumpla con las normas ANSI Z87 1 y OSHA usuarios y espectadores No use el gato para elevar pesos superiores a su capacidad No ocasione...

Page 9: ...ración al girarla en el sentido de las agujas del reloj hasta que se pare Oprima la válvula de aire con el fin de averiguar si el brazo de elevación se elevará o no Si no repita el paso a y b varias veces para lograr el máximo rendimiento d Si el brazo de elevación del gato no se eleva al oprimir la válvula de aire aplique 4 a 5 gotas de aceite neumático en el extremo de la boquilla de desconexión...

Page 10: ...stema 1 Siempre guarde el gato en un área protegida en donde no quede expuesto a las condiciones climáticas gases corrosivos sustancias abrasivas u otros materiales perjudiciales Antes de usar compruebe que el gato no contenga restos de agua nieve arena o arcilla 2 El gato se debe lubricar en forma periódica a fin de prevenir el desgaste prematuro de sus partes Se debe aplicar grasa de uso general...

Page 11: ...bligación antes mancionada queda bajo la responsabilidad exclusiva de Sunex Tools según se menciona o de cualquier garantía implícita y bajo ninguna circunstancia quedará bajo su responsabilidad cualquier garantía implícita ya bajo ninguna circunstancia quedará bajo su responsabilidad cualquier daño incidental o consecuencial NOTA Algunos estados no permiten la exclusión ni limitación de daños Dev...

Page 12: ...E 6606 CAPACITÉ 5 TONNES 100 PSIG CRIC HYDRAULIQUE À AIR Capacité 5 Tonne 100 psig Hauteur minimum 5 po Hauteur maximum 22 po Longueur totale 55 5 po Largeur du châssis avec support de roulette pivotante 17 po Hauteur du châssis 9 5 po Longueur de la poignée 45 75 po Diamètre de selle 5 75 po Poids d expédition 230 livres SPÉCIFICATIONS Conforme à la Norme de Sécurité ASME PASE 2014 Copyright 2019...

Page 13: ...t endommagé modifié en mauvais état instable en raison de pièces ou de quincaillerie manquantes ou lâches ou s il y a fuite de fluide hydraulique Effectuer les réparations ou les réglages nécessaires avant l utilisation Placer le cric uniquement aux points spécifiés par le constructeur du véhicule Portez une protection oculaire qui répond aux normes ANSI Z87 1 et de l OSHA utilisateur et personnes...

Page 14: ... secondes c Fermez la molette de la valve de desserrement en la tournant dans le sens des aiguilles d une montre jusqu à ce qu elle s arrête Enfoncez la valve à air pour voir si le bras de levage monte S il ne monte pas répétez l étape a et b plusieurs fois pour otenir une performance maximale d Si le bras de levage du cric ne monte pas alors que vous appuyez sur la valve à air appliquez 4 à 5 gou...

Page 15: ... hydraulique à air souillé par l eau de la rouille et ou des matériaux étrangers provenant de l alimentation à air ou d une autre source extérieure ne peut être garantie 3 Il n est pas nécessaire de remplir le haut du réservoir avec du liquide hydraulique à moins qu il y ait une fuite externe Une fuite externe doit être im médiatement réparée dans un environnement sans poussière par une personne q...

Page 16: ...ède constitue la seule responsabilité de Sunex Tools en vertu de cette garantie ou de toute garantie implicite et en aucun cas Sunex Tools ne pourra être responsable pour des dommages indirects ou consécutifs Remarque Certaines juridictions ne permettent pas l exclusion ou la limitation des dommages indirects ou consécutifs la limitation ou l exclusion ci dessus pourrait donc ne pas s appliquer à ...

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