background image

 

 

9

 

     July 2020

 

ten minutes.

 

7.

 

Discharge any air caught in the air trap 

using the Schrader valve located below the 

collector pump

 

8.

 

Repeat previous steps until no air is 

discharged.

 

9.

 

Close drain valve.

 

10.Continue charging until it reaches the 

necessary pressure for the system

configuration.

 

11.Close the fill valve.

 

12.

 

Turn off and disconnect charging pump

.

 

 

Note: It is recommended to install commissioning 

automatic air vents as provided in SunEarth Add

-

a

-

row and systems kits on each collector bank. 

Two weeks following system commissioning the 

solar circuit pressure should be verified and 

increased if needed with the automatic air vent 

isolation valves being closed and plugged with 

the commissioning air vents being removed .

 

 

 

 

3.4. CONTROLLER SETUP

 

Once 120VAC powered select AUTO via the 

ON/OFF/AUTO  switch on the side of the 

controller will illuminate. No other setup of the 

controller is necessary for the system to 

function in automatic mode. Tuning of the 

system controller is possible referencing the 

SETR 0301U instruction manual.

 

 

4.1. SYSTEM IDLING

 

 

Solar  water  heating  systems  can  reach  very 

high  temperatures  when  there  is  no  daily  hot 

water usage on the system. If a short summer 

vacation  is  planned,  the  SETR  0301U 

differential  temperature  controller  has  a 

vacation  function  which,  when  activated,  will 

dissipate heat at night. See the control manual 

to  activate  this  function.  Remember  to 

deactivate this function upon returning system 

to operation! 

 

During  extended  idling  6  weeks  or  more  it  is 

advisable  to  either  cover  the  solar  collectors 

with  an  opaque  material  or  to  manually  drain 

the  collector  loop  HTF.  SunEarth  recommends 

that you cover the collectors if practical. 

 

If  you  choose  to  drain  the  HTF  in  the  solar 

array loop follow these steps:

 

1.

 

Turn the system MASTER ON/OFF/AUTO to 

the 

OFF

” 

position.

 

2.

 

Attach a hose to the solar array loop drain 

valve. Secure the other end to a suitable 

storage container with volume capacity 

larger than the solar array loop volume. 

WARNING! 

Solar heat transfer fluid may 

be under high temperature and pressurized 

extreme care should be taken as HTF may 

turn to steam when exposed to atmospheric 

pressure.

 

3.

 

Carefully open the drain valve.

 

 

Warning! 

DO NOT dispose of the heat transfer 

fluid on the ground or in the water system. 

Collect it in a container which can be sealed 

and dispose of it according to the 

manufacturer

s directions.

 

4. EXTENDED NON

-

USE PROCEDURES

 

Percent By Volume 

-

 Dow Frost HD

 

Temperature (°F)

 

Freeze Protection

 

20

 

18%

 

10

 

29%

 

0

 

36%

 

-

1

 

42%

 

-

20

 

46%

 

-

30

 

50%

 

-

40

 

54%

 

-

50

 

57%

 

-

60

 

60%

 

Table 3.3.1: HTF Concentration

 

Summary of Contents for 100005-6

Page 1: ...del 100005 6 Indirect Glycol The SolarStation HX is SunEarth s solution to external heat exchange solar thermal systems up to 160 ft2 of collector area Designed with multi speed pumps to ensure compatibility with a wide range of system configurations ...

Page 2: ...TATION HX PLUMBING CONNECTIONS 2 3 SOLARSTATION HX ELECTRICAL CONNECTIONS 3 SYSTEM COMMISSIONING 3 1 CHECK THE ARRAY LOOP FOR LEAKS 3 2 FLUSHING THE SYSTEM 3 3 CHARGING THE SOLAR CIRCUIT 3 4 CONTROLLER SETUP 4 EXTENDED NON USE PROCEDURES 4 1 SYSTEM IDLING 5 OPERATIONS AND MAINTENANCE 5 1 EMERGENCY SHUT OFF 5 2 FREEZE PROTECTION 5 3 DESCALING THE HEAT EXCHANGER ...

Page 3: ...ocal building codes before project commencement The system must meet local code requirements for penetrating structural members and fire rate assemblies Burns from Hot Water and Steam Use extreme care when opening relief valves and filling storage tanks Use this appliance only for its intended purpose as described in this installation operations and Maintenance Manual WARNING For your safety the i...

Page 4: ...rcuit Dial Pressure Gauge 3 Solar Circuit Pressure Relief 4 Solar Circuit Drain Valve 5 Solar Circuit Fill Valve 6 Solar Pump w Check Valve 7 Potable Pump w Check Valve 8 3 4 FIP Expansion Tank Piping Connection 9 Mounting Bracket 10 Plate Heat Exchanger 11 Pump Service Valves 7 6 10 9 11 4 Pressure relief and air separator on model 100005 6 only S2 P2 P1 S1 1 9 8 5 ...

Page 5: ...led water to provide adequate freeze protection in your specific climate HTF shall be used in this system as the primary freeze protection agent Unauthorized fluid substitutions can result in a threat to health welfare and safety and may cause the system piping to freeze When the system is operating the pumps should be on when the sun is shining and there is an adequate temperature differential Th...

Page 6: ...racket above the heat exchanger is flush with the side of the tank before seating the screws While holding the bracket and the SolarStation HX firmly against the tank drive two 10 X 3 4 self drilling screws into the lower section of the bracket just below the heat exchanger Figure 2 1 2 and two screws just above the heat exchanger Figure 2 1 3 2 1 WALL MOUNTING Please consult authority having juri...

Page 7: ... or taping All butt joints must be sealed with contact adhesive The use of rigid polyethylene pipe insulation is prohibited The temperatures generated by your collector in the summer months or under stagnation conditions can melt this type of material Any above ground exterior pipe insulation is subject to UV degradation and must be jacketed wrapped with aluminum foil tape or painted with two coat...

Page 8: ... a leak 3 Find the source of the leak and repair it Repeat this procedure until the loop holds pressure 3 2 FLUSHING THE SYSTEM After installing the SolarStation HX the system should be flushed Piping in new solar installations can be covered with dirt grease solder flux or other impurities that over time affect the quality of the propylene glycol HTF A thorough cleaning is required before chargin...

Page 9: ...hort summer vacation is planned the SETR 0301U differential temperature controller has a vacation function which when activated will dissipate heat at night See the control manual to activate this function Remember to deactivate this function upon returning system to operation During extended idling 6 weeks or more it is advisable to either cover the solar collectors with an opaque material or to ...

Page 10: ...ater used to dilute the HTF is equally important water containing salts acids calcium or other potential precipitates should not be used to dilute the HTF initially or during subsequent re charges de ionized water is recommended The recommended propylene glycol HTF is Dow Chemical Dowfrost HD Technical and engineering data for Dowfrost HD is available at www Dow com A high quality HTF diluted with...

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