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36

TROUBLESHOOTING

7.1 INTRODUCTION

This section contains instructions for troubleshooting the equipment following a malfunction. Each 

symptom of trouble for a component or system is followed by a list of probable causes of the trouble and 
suggested procedures to be followed to eliminate the cause.

The procedures listed should be performed in the order in which they are listed, although the order may be 

varied if the need is indicated by conditions under which the trouble occurred. In any event, the procedures, 
which can be performed in the least amount of time and with the removal or disassembly of the fewest 

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7.2 UNPLANNED 

SHUTDOWN

POSSIBLE CAUSE

ACTION

Low Fuel

Fill the machine with fuel and retest.

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5HSODFHDOOIXHOÀOWHUVDQGGUDLQWKHZDWHUIURPWKH

fuel tank(s).

Improper fan belt tension

Adjust or replace the fan belt as needed.

Obstruction in radiator and/or oil cooler

Remove any external obstructions and clean the 
coolers. 

Broken hoses or oil lines

Repair/Replace any broken hoses or oil lines.

Loose or broken wires

Repair/Replace any loose or broken wires.

Water temperature switch open

Check the engine coolant level. Add as needed.
Clean the coolers. 
Check the fan belt tension. Adjust or replace as 
needed.
Refer to engine manufacturer’s manual.

Compressor discharge temperature switch open

Check compressor oil level. Add as needed.
Clean the coolers and pressure check.
Check the fan belt tension. Adjust or replace as 
needed.
Verify correct operation of thermal by-pass valve.

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Clean oil cooler internally.

Engine oil pressure switch open

Check engine oil. Add as needed.
Verify the engine oil pressure exceeds 12 psi with 
the engine running.

*If none of the above caused the shutdown, restart the engine and observe the engine oil pressure, engine 

water temperature, and compressor discharge temperature and pressure gauges. Refer to the wiring 
diagrams and information on the protection circuits for shutdown conditions. If it is found that low engine 
oil pressure or high engine water temperature is causing the shutdown, refer to the engine manufacturer’s 
manual.

Summary of Contents for DC185P3JD

Page 1: ...User Manual Portable Air Compressors 2013 AUGUST 185 cfm P3 John Deere Diesel Engine Wheel Mounted DC185P3JD DE185P3JD DF185P3JD Document 05018730 0157 02 Issued August 27 2013 ...

Page 2: ...s manual This manual is subject to change without notice REVISION HISTORY DATE SECTION S DESCRIPTION 00 2013 04 26 Released for publication 01 2013 07 10 8 13 Replaced RECEIVER ASSEMBLY 00717884 0130 with 00717884 0143 REV 01 8 14 Updated DISCHARGE HOSE 00717886 0001 to REV 01 8 15 Updated COOLING ASSEMBLY 00717532 0117 to REV 02 02 2013 08 27 3 6 Replaced FIGURE 3 6 CD 00006 with CD 00008 REV 00 ...

Page 3: ...Responsibility As a condition to Sullivan Palatek s obligations under this warranty Customer shall i give Sullivan Palatek written notice of any warrantable failure of any Sullivan Palatek product within the applicable warranty period ii make the product available for repair at a Sullivan Palatek authorized repair facility iii pay all costs of returning failed parts to Sullivan Palatek LY SD VKLSS...

Page 4: ...CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ...

Page 5: ... LQIRUPDWLRQ UHODWHG WR WKH VSHFLÀF DLU FRPSUHVVRU VXFK DV DSSOLFD tion data dimensional drawings and wiring diagrams SECTION 3 COMPONENT DESCRIPTION This section contains information about how the different systems and components function within an air compressor SECTION 4 TRANSPORTING AND LOCATING This section contains instructions and safety guidelines for transporting and locating a portable a...

Page 6: ...VI ABOUT THIS MANUAL ...

Page 7: ...ity Control System 12 3 7 Noise Control Systems 13 3 8 Instrument Panel 13 3 9 Electrical and Protective Circuit System 14 3 10 Engine Shutdown Protection 14 4 TRANSPORTING AND LOCATING 17 4 1 Lifting 18 4 2 Drawbars and Brake Actuators 18 4 3 Preparing to Tow 18 4 4 Towing 19 4 5 Parking or Locating Compressor 20 5 OPERATION 21 5 1 Instrument Panel 22 5 2 Receiving 23 5 3 Pneumatic Tools Applicat...

Page 8: ...Does Not Move To Full Speed With Air Demand 39 7 13 Full Load Speed Cannot Be Obtained 39 GOH 6SHHG LIÀFXOW 7R 6HW IWHU XOO RDG 6SHHG DV HHQ 6HW 39 7 15 Engine Stalls When Air Demand Is Low 40 RPSUHVVRU 2LO HDNLQJ LQ RQWURO LQHV 2ULÀFHV 40 8 PARTS CATALOG 41 8 1 Ordering Parts 42 8 2 Parts Drawings 42 8 3 Fasteners 42 8 4 Recommended Spare Parts 43 8 5 Service Kits 43 8 6 Engine Assembly Flex Cana...

Page 9: ...TOPICS IN THIS SECTION General Safety 2 Pressure Release 2 Fires and Explosion 2 Moving Parts 3 Hot Surfaces Sharp Edges Sharp Corners and Vacuum 3 Toxic and Irritating Substances 4 Electrical Shock 4 Entrapment 4 ...

Page 10: ...ely The ethyl ether in the replaceable cylinders used in diesel engine ether starting aid systems is under pres sure Do not puncture or incinerate these cylinders Do not attempt to remove the center valve core or side pressure relief valve from these cylinders regardless of whether they are full or empty 1 3 FIRES AND EXPLOSION WARNING Fire or explosion can result from electrical arcing from termi...

Page 11: ...r than air Do not store compound or discharge treated DLU LQ FRQÀQHG RU XQYHQWLODWHG DUHD R QRW VWRUH FRQWDLQHUV RU DQWL IUHH H FRPSRXQG LQ GLUHFW VXQOLJKW 1 4 MOVING PARTS Keep hands arms and other parts of the body as well as clothing away from belts pulleys and other moving parts Do not attempt to operate the compressor with the fan guard or other guards removed HDU VQXJ ÀWWLQJ FORWKLQJ DQG FRQ...

Page 12: ...G EUHDWKLQJ WKH IXPHV I VZDOORZHG GR QRW LQGXFH YRPLWLQJ EXW VHHN PHGLFDO KHOS LPPHGLDWHO Wear goggles or a full face shield when testing ether starting aid systems or adding anti freeze compound to air line anti icing systems Keep openings of valve tube or atomizer or ether starting aid system pointed away from yourself and other personnel If ethyl ether or air line anti icing system anti freeze ...

Page 13: ...5 2 SPECIFICATIONS TOPICS IN THIS SECTION 2 1 Technical Data 6 2 2 Dimensional Drawing 7 2 3 Wiring Diagram 8 ...

Page 14: ...ype Cooling System Oil to Air Type Air Intake System Two Stage Dry Type of Control 0 100 Demand Tire Size 175 80D13 Estimated Weight Serviced lbs kg 1980 898 ENGINE Type Diesel Engine Make John Deere Engine Model 4024TF Tier 4 Interim Number of Cylinders 4 Bore and Stroke in mm 3 39 x 4 13 86 x 105 Displacement in3 L 149 2 4 Horsepower Rated RPM hp kW 49 36 5 Total Oil Capacity qts liters 8 5 8 Co...

Page 15: ...0in ENCLOSURE WIDTH 927 08mm NOTE SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 1 11 10 1343 29mm 52 89in 36 91in IN SHIPPING POSITION SHIPPING POSITION 3 00in 937 64mm AIR OUTLET 121 92in 1706 57mm MACHINE LENGTH WITH DRAWBAR WITH DRAWBAR IN MACHINE HEIGHT 3096 84mm 66 50in MACHINE LENGTH 1689 02mm LIFT EYE 76 20mm 1783 99mm ENCLOSURE LENGTH 67 19in 70 24in 39 53in ENCLOSURE HEIGHT 1004 12mm ES...

Page 16: ...8 SPECIFICATIONS 2 3 WIRING DIAGRAM FIGURE 2 2 WD 15067 DIAGRAM WIRING D185 210 JD REV B ...

Page 17: ...N Portable Compressor Package 10 Engine 10 Airend Assembly 10 Discharge System 10 Lubrication System 11 Capacity Control System 12 Noise Control Systems 13 Instrument Panel 13 Electrical and Protective Circuit System 14 Engine Shutdown Protection 14 ...

Page 18: ...U DVVHPEO LV DQ RLO ÁRRGHG SRVLWLYH GLVSODFHPHQW VLQJOH VWDJH URWDU VFUHZ XQLW RPSR nents include a stator housing male and female rotors bearings and bearing supports Engine power is transferred to the male rotor through a coupling and if a gear driven unit through gears in the gear housing The male rotor drives the female rotor 3 3 1 COMPRESSION CYCLE FIGURE 3 1 DIAGRAM COMPRESSION CYCLE Air at ...

Page 19: ...HWXUQ OLQH ZKLFK OHDGV WR D ORZHU SUHVVXUH UHJLRQ RI WKH FRPSUHVVRU 3 5 2 THERMAL BY PASS VALVE The thermal by pass valve is the center of the compressor temperature regulating system The valve is designed to be fully open allowing the oil to bypass the cooler until the oil temperature reaches 110 F Above 110 F the valve gradually closes down and becomes completely closed when the oil tempera ture...

Page 20: ... of your machine refer to applicable GDWD LQ WKH VSHFLÀFDWLRQV VHFWLRQ 7KH LQOHW YDOYH F OLQGHU SUHVVXUH FKDPEHU LV SQHXPDWLFDOO FRQQHFWHG WR the dry side of the receiver via the pressure regulator valve that when the separator pressure is below the set point of the regulator valve no pressure will exist in the inlet valve cylinder and the modulating piston will be held at the fully opened positio...

Page 21: ...mpressor in order to hold a positive pressure signal on the inlet side of the air end to prolong the shaft seal life 3 7 NOISE CONTROL SYSTEMS Noise control systems incorporated in this compressor have been designed to meet the requirements of federal noise control regulations The principal components of the noise control systems include the enclo sure engine exhaust system and compressor intake s...

Page 22: ...ical system is a 12 volt negative ground system used on smaller capacity compres sors and a 24 volt negative ground system used on larger capacity compressors It is equipped with a protective circuit to minimize damage This could be caused by high compressor discharge temperature high engine water temperature or low engine oil pressure Refer to Wiring Diagram Diesel Engine as required The followin...

Page 23: ...nal sensor will result in repeated derates and shutdowns which can and will often lead to engine damage NOTE 7KH HQJLQH VRIWZDUH VWRUHV DOO GHUDWH DQG VKXWGRZQ LQIRUPDWLRQ WR EH UHYLHZHG E WKH HQJLQH PDQXIDFWXUHU V UHSUHVHQWDWLYH WWHPSWV WR UHVWDUW WKH FRPSUHVVRU ZLWKRXW UHSDLULQJ WKH IDXOW VHQVHG E WKH SURWHFWLRQ V VWHP ZLOO DOVR EH VWRUHG E WKH HQJLQH VRIWZDUH DQG ZLOO YRLG WKH HQJLQH PDQXIDFWXU...

Page 24: ...16 COMPONENT DESCRIPTION ...

Page 25: ...17 4 TRANSPORTING AND LOCATING TOPICS IN THIS SECTION Lifting 18 Drawbars and Brake Actuators 18 Preparing to Tow 18 Towing 19 Parking or Locating Compressor 20 ...

Page 26: ...QWLDO ZKHQ LQVWDOOLQJ WKH GUDZEDUV DQG DFWXDWRUV KHFN QXW WKUHDGV DQG VWDUW DWWDFKPHQW EROW E KDQG WR SUHYHQW FURVV WKUHDGLQJ DLOXUH WR comply with this warning may cause property damage and serious bodily harm or death Maintain torque within recommended ranges 4 3 PREPARING TO TOW Damaged or worn towing components can result in separation of the compressor from the towing vehicle during towing In...

Page 27: ...d or blocked before releas ing the compressor parking brakes if provided Before beginning to tow the compressor test brake operation including breakaway switch operation if provided 4 4 TOWING WARNING Maintain proper torque on wheel lug nuts 6LQJOH D OH WR 7 7ZR DQG WKUHH D OH WR 7 DLOXUH WR PDLQWDLQ OXJ WLJKWQHVV PD UHVXOW LQ D ZKHHO ORRVHQLQJ DQG OHDYLQJ WKH FRPSUHVVRU DQG FDXVLQJ injury or deat...

Page 28: ...der to keep them off the ground I SURYLGHG ORZHU IURQW VFUHZ MDFN DQG UHDU VWDELOL HU OHJV LI SURYLGHG 0DNH VXUH WKH JURXQG LV ÀUP DQG capable of supporting the weight of the compressor If the compressor is provided with a swivel caster wheel pull pin and lower caster wheel then make sure pin is re engaged to secure caster wheel in the full down and locked position LVFRQQHFW FRXSOLQJ GHYLFH NHHSLQ...

Page 29: ...ON Instrument Panel 22 Receiving 23 Pneumatic Tools Application 23 Preparing for Initial Start Up 23 Normal Starting 24 Normal Stopping 24 Emergency Stop 24 Operating Under Extreme Conditions 24 Operating Suggestions 25 Jump Starting 25 ...

Page 30: ...w plug 4 By Pass Button Pressing button overrides the normally open low engine oil pressure switch to allow start up 5 Load Unload Start run valve Switch to UNLOAD to start and LOAD to run full load 6 Starting Aid Light Light illuminates when Ignition Switch is in STARTING AID position 7 Hourmeter Hourmeter records total number of compressor operating hours 8 Alternator Light RPM sensitive diagnos...

Page 31: ...lure 3URYLGH DQ DSSURSULDWH ÁRZ OLPLWLQJ YDOYH IRU HDFK DGGLWLRQDO IHHW RI KRVH LQ UXQV RI DLU KRVH H FHHGLQJ 1 2 inside diameter to reduce pressure in case of hose failure Flow limiting valves are listed by pipe size and rated CFM Select appropriate valves accordingly Do not use tools that are rated below the maximum relief valve rating on this compressor Do not exceed manufacturer s rated safe o...

Page 32: ... operation NOTE I WKH HQJLQH VWRSV GR QRW DWWHPSW WR UHVWDUW ZLWK WKH RLO UHFHLYHU XQGHU SUHVVXUH 5 6 NORMAL STOPPING 1 Position start run load unload valve to START UNLOAD and close all service valves allowing compressor to unload 2 2SHUDWH FRPSUHVVRU LQ XQORDGHG FRQGLWLRQ WZR WR ÀYH PLQXWHV WR DOORZ PDFKLQH WR FRRO GRZQ 3 Open and close the service valve to reduce pressure to approximately 70 ps...

Page 33: ...UTION Attempt jump starting from another vehicle or piece of equipment with a negative ground electrical system and with the same voltage and battery size as the battery or batteries supplied with the compressor CAUTION Do not attempt to jump start using motor generator sets welders or other sources of DC power Serious damage may result 3 Bring the starting vehicle beside the compressor but do not...

Page 34: ...e block on the compressor and then disconnect the other end of the same cable from the grounded negative terminal of the battery on the starting vehicle 9 Then disconnect the other jumper cable from the positive terminal of the battery in the compressor or if provided with 2 12V batteries connected in series from an ungrounded battery in the compressor 10 Finally disconnect the other end of the sa...

Page 35: ... RPSUHVVRU XEULFDQW 6SHFLÀFDWLRQV 29 Compressor Lubrication 30 Compressor Oil Filter 31 Engine Lubrication 31 Grease 31 Control Linkage 31 Air Intake Filter 31 Oil Return Line 31 Air Oil Separator 32 Thermal By Pass Valve 32 Oil Cooler 32 Compressor Shaft Oil Seal 33 Control Adjustments 33 ...

Page 36: ...ight machine oil x 4 Check axle spring shackles and mounting bolts x 4 Clean battery terminals x 4 Check battery hold downs and cables for wear x 4 Check compressor shaft seal for leaking x 4 KHFN DLU ÀOWHU SLSLQJ ÀWWLQJV DQG FODPSV x 4 Check radiator hoses and clamps x 4 Check engine and compressor supports x 4 Replace air oil separator element x 5 Check all door gaskets hinges and latches x 5 Dr...

Page 37: ...l attention has been made toward limiting rust of ferrous metals and corrosion of yellow metals 6 3 1 PRODUCT FEATURES AND BENEFITS Our Weather All lubricant will provide extended life compared to other brand oils HDWKHU OO ÁXLG SURYLGHV TXLFN ZDWHU VHSDUDWLRQ ZKLFK KHOSV SURWHFW HTXLSPHQW LQ ZHW DQG KXPLG VHUYLFH environments 2XU FRPSUHVVRU ÁXLG KDV DQ H FHOOHQW YLVFRVLW LQGH 180 as well as low p...

Page 38: ... in the air may lead to chemical changes and premature degradation of the lubricant The useful life RI V QWKHWLF OXEULFDQWV PD H WHQG WKH QRUPDOO UHFRPPHQGHG GUDLQ DQG UHSODFH SHULRG KRZHYHU WKH XVHU is encouraged to closely monitor the lubricant condition and to participate in an oil analysis program with WKH ÁXLG VXSSOLHU KHQ DPELHQW FRQGLWLRQV H FHHG WKRVH QRWHG RU LI FRQGLWLRQV ZDUUDQW XVH RI ...

Page 39: ... parts except wheel bearings Use wheel bearing grease WBG for lubricat ing the wheel bearings 6 8 CONTROL LINKAGE RQWURO OLQNDJH VKRXOG EH FOHDQHG DQG OLJKWO RLOHG DW DOO MRLQWV HYHU KRXUV RU PRQWKV 6 9 AIR INTAKE FILTER KHFN GDLO HYHU KRXUV RI RSHUDWLRQ RU RQ UHQW UHWXUQ 5HSODFH HYHU KRXUV RU PRQWKV Replace more frequently in dusty conditions 6 9 1 INSPECTION 7KH DLU ÀOWHU HOHPHQW VKRXOG EH WKRUR...

Page 40: ...LQ WKH EXLOG XS RI DQ HOHFWULF FKDUJH OHDGLQJ WR LJQLWLRQ LQVLGH WKH VXPS GR QRW UHPRYH VWDSOHV LQ VHSDUDWRU JDVNHW DLOXUH WR FRPSO ZLWK this warning may cause property damage and serious bodily harm or death 1 Remove and replace element WARNING LG DQG VXPS WDQN WRS PXVW EH FOHDQ WR HQVXUH SURSHU JURXQGLQJ EHWZHHQ HOHPHQW DQG WDQN 0DNH VXUH JURXQGLQJ VWDSOHV DUH LQ WRS DQG ERWWRP JDVNHW 2 5HSODFH ...

Page 41: ... a function of air usage 6 15 2 ENGINE SPEED ADJUSTMENTS For proper adjustment the engine must be started and warmed up The proper grade of oil and fuel must EH XVHG DQG D FOHDQ DLU ÀOWHU PXVW EH LQ SODFH 3ULRU WR PDNLQJ DQ DGMXVWPHQW EH VXUH WKDW WKH UHJXOD tor setting is high enough to prevent air leakage from the regulator vent hole Close the service air valve so that the unit unloads Check the...

Page 42: ...34 MAINTENANCE ...

Page 43: ... Level Is Decreasing Excessively 38 Oil In Service Line 38 Engine Does Not Accelerate Or Will Not Maintain Full Load Speed 38 Separator Plugging 38 Engine Speed Control Lever Does Not Move To Idle Position With Service Valves Closed 39 Engine Speed Control Lever Does Not Move To Full Speed With Air Demand 39 Full Load Speed Cannot Be Obtained 39 GOH 6SHHG LIÀFXOW 7R 6HW IWHU XOO RDG 6SHHG DV HHQ 6...

Page 44: ...lean the coolers Broken hoses or oil lines Repair Replace any broken hoses or oil lines Loose or broken wires Repair Replace any loose or broken wires Water temperature switch open Check the engine coolant level Add as needed Clean the coolers Check the fan belt tension Adjust or replace as needed Refer to engine manufacturer s manual Compressor discharge temperature switch open Check compressor o...

Page 45: ...or if necessary Oil separator plugged Replace the oil separator Clean the scavenger tube Pressure relief valve faulty Replace the faulty relief valve Compressor shaft seal leaking Replace the compressor shaft seal and retest Ice or debris in control lines Clean the control lines of debris Thaw out the control lines to remove the ice build up Optional heater kit available Direct the lines so there ...

Page 46: ... maximum operating pressure for the machine Improper control operation See Improper control operation section Engine idle speed set too low Adjust the idle speed to the Sullivan Palatek recom mended rpm Operating above maximum altitude rating of engine Refer to engine manufacturer s recommendation on maximum altitude Engine problem Have an authorized engine repair facility inspect the engine 7 10 ...

Page 47: ...ttle cylinder faulty Inspect the control lever lubricate or replace as needed Modulating spring broken Inspect inlet valve rebuild replace as necessary Control rod disconnected between the engine gov ernor and cylinder Reconnect the control rod and retest Discharge pressure regulator faulty or improperly set Properly adjust the regulator Replace the regulator if necessary QVXIÀFLHQW SUHVVXUH LQ FR...

Page 48: ...agm in recirculation valve ruptured Inspect the diaphragm rebuild replace as needed Blow down valve O ring faulty Inspect the blow down valve rebuild replace as needed Inlet valve modulating piston ring faulty Inspect the inlet valve rebuild replace as needed High compressor discharge temperature Check the compressor oil level Add oil as needed Clean the oil cooler Check the fan belt Adjust or rep...

Page 49: ...mpressor Assembly 92 Inlet Valve Assembly 94 Air Filter Assembly 96 Receiver Assembly 98 Discharge Hose 112 Control Tubing 114 Cooling Assembly 116 Oil Filter and Piping 118 Fuel Tank Assembly 120 Instrument Panel Assembly 122 Enclosure Assembly 124 Machine Dress 126 Chassis Assembly 128 Lifting Bail Assembly 130 Axle Assembly 132 Tire and Wheel Assembly 140 Fender Assembly 142 Drawbar Assembly 14...

Page 50: ...ompressor for future reference 8 1 1 CONTACT INFORMATION For replacement parts and manuals contact us at Sullivan Palatek Inc 1201 West US Highway 20 Michigan City IN 46360 T 219 874 2497 F 219 872 5043 Toll Free 800 438 6203 www sullivanpalatek com 8 2 PARTS DRAWINGS The parts drawings are exploded drawings of the various assemblies and sub assemblies which make up this machine Standard models an...

Page 51: ...GHG E 6XOOLYDQ 3DODWHN 8VH RI VXEVWLWXWHV PD YRLG ZDUUDQW 6HH DUUDQW IRU GHWDLOV 8 5 SERVICE KITS Service kits are available for basic servicing of the compressor and engine Buying kits offers savings over buying individual parts There are annual kits wet or dry for a year s worth of compressor and engine servicing and line service kits for a single compressor and engine service DESCRIPTION CONTEN...

Page 52: ...1 352 7 21 HVW 86 LJKZD 0LFKLJDQ LW 1 6 7 6 72 5 1 6 6 2 2 6 5 9 6 5 37 21 7 6 5 1 1 1 250 7 21 7 5 1 6 7 3523 57 2 68 9 1 3 7 1 6 21 17 1 0867 127 0 38 25 23 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 7 6 2 1 68 7 72 5 7851 8321 0 1 6 127 72 86 5 7 25 1 5 7 1 1 75 0 17 72 68 9 1 3 7 6 17 5 6 5 1 12 6 2 3 6 127 0 3 3 1 1 66 0 FIGURE 8 1 00717585 0223 ...

Page 53: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 54: ...46 PARTS CATALOG FIGURE 8 2 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 55: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 56: ...8 5 1 1387 6 7 5 1 1387 6 7 1 5 9 283 1 8 0867 167 86 5 9 283 1 6 7 21 9 3 5 1 352 7 21 HVW 86 LJKZD 0LFKLJDQ LW 72 5 1 6 6 2 2 6 6 5 37 21 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 0 3 3 1 1 66 0 FIGURE 8 3 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 57: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 58: ...50 PARTS CATALOG 3 72 5 1 6 6 2 2 6 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 3 FIGURE 8 4 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 59: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 60: ...LOG 7 6 3 5 1 352 7 21 HVW 86 LJKZD 72 5 1 6 6 2 2 6 6 5 37 21 68 9 13 68 9 1 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 0 3 1 1 FIGURE 8 5 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 61: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 62: ...54 PARTS CATALOG 5 2 5 7 21 1 527 7 21 5 7 21 3 5 1 352 72 5 1 6 6 2 2 6 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 6 127 0 3 FIGURE 8 6 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 63: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 64: ...56 PARTS CATALOG 02817 86 1 2 76 21 5 1 66 0 FIGURE 8 7 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 65: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 66: ...58 PARTS CATALOG FIGURE 8 8 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 67: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 68: ...21 HVW 86 LJKZD 0LFKLJDQ LW 1 72 5 1 6 6 2 2 6 6 5 37 21 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 6 127 0 3 3 1 1 66 0 FIGURE 8 9 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 69: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 70: ...62 PARTS CATALOG FIGURE 8 10 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 71: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 72: ...64 PARTS CATALOG FIGURE 8 11 00717585 0223 ENGINE ASSY DF185P3JD REV 00 ...

Page 73: ...858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 16...

Page 74: ...2 7 21 HVW 86 LJKZD 0LFKLJDQ LW 1 6 7 6 72 5 1 6 6 2 2 6 5 9 6 5 37 21 7 6 5 1 1 1 250 7 21 7 5 1 6 7 3523 57 2 68 9 1 3 7 1 6 21 17 1 0867 127 0 38 25 23 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 7 6 2 1 68 7 72 5 7851 8321 0 1 6 127 72 86 5 7 25 1 5 7 1 1 75 0 17 72 68 9 1 3 7 6 17 5 6 5 1 12 6 2 3 6 127 0 3 3 1 1 66 0 FIGURE 8 12 00717585 0224 ENG...

Page 75: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 76: ...68 PARTS CATALOG FIGURE 8 13 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 77: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 78: ... 5 1 1387 6 7 5 1 1387 6 7 1 5 9 283 1 8 0867 167 86 5 9 283 1 6 7 21 9 3 5 1 352 7 21 HVW 86 LJKZD 0LFKLJDQ LW 72 5 1 6 6 2 2 6 6 5 37 21 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 0 3 3 1 1 66 0 FIGURE 8 14 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 79: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 80: ...72 PARTS CATALOG 3 72 5 1 6 6 2 2 6 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 3 FIGURE 8 15 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 81: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 82: ...LOG 7 6 3 5 1 352 7 21 HVW 86 LJKZD 72 5 1 6 6 2 2 6 6 5 37 21 68 9 13 68 9 1 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 0 3 1 1 FIGURE 8 16 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 83: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 84: ...6 PARTS CATALOG 5 2 5 7 21 1 527 7 21 5 7 21 3 5 1 352 72 5 1 6 6 2 2 6 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 6 127 0 3 FIGURE 8 17 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 85: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 86: ...78 PARTS CATALOG 02817 86 1 2 76 21 5 1 66 0 FIGURE 8 18 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 87: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 88: ...80 PARTS CATALOG FIGURE 8 19 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 89: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 90: ...21 HVW 86 LJKZD 0LFKLJDQ LW 1 72 5 1 6 6 2 2 6 6 5 37 21 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 6 127 0 3 3 1 1 66 0 FIGURE 8 20 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 91: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 92: ...84 PARTS CATALOG FIGURE 8 21 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 93: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 94: ...86 PARTS CATALOG FIGURE 8 22 00717585 0224 ENGINE ASSY DE185P3JD REV 00 ...

Page 95: ...0858 0001 KEY 3 8 X 3 8 X 1 7 8 RD END 1 28 01900864 0021 LEVER THROTTLE 4024 1 29 01900880 0013 LINK SPRING 1 30 00900305 0001 LOCKWASHER SPRING 1 4 4 31 01901520 0366 MOUNT MOTOR 4 33 00900214 0002 NUT HEX JAM 2500 28 GR 2 1 33 00900490 0071 NUT NYLOC 250 20 ZINC PLATED 1 34 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 35 00903540 0007 NUT NYLOK 250 28 THIN HEIGHT 3 36 93165 003 NUT WHIZ HEX 5 1...

Page 96: ...88 PARTS CATALOG 8 8 BATTERY ASSEMBLY NO DRAWING AVAILABLE FIGURE 8 23 00717820 0058 BATTERY GROUP D185P2 REV 00 ...

Page 97: ...LOG ITEM PART NUMBER DESCRIPTION QTY 1 00903192 0003 NUT WING 5 16 18 ZINC PLATED 2 2 00910106 0230 THREADED ROD 5 16 18 X 10 LG 2 3 01026 002 BRACKET BATTERY HOLDDOWN P2 1 4 05017195 0004 BATTERY STANDARD 800CCA 1 ...

Page 98: ...90 PARTS CATALOG 8 9 EXHAUST SYSTEM FIGURE 8 24 00717796 0139 EXHAUST D185P2 FLEX AIR JD4024 REV 1 ...

Page 99: ...MOUNT MUFFLER D185 REF 1 3 01901564 0110 TUBE EXHAUST JD4024 1 4 01901564 0111 TUBE EXHASUT 2 1 2 O D 90 DEG OUT 1 5 05017555 0023 CLAMP V BAND 2 3 4 1 6 05018755 0011 MOUNTING BAND 6 5 8 I D 1 7 05018785 0041 MUFFLER 2 1 2 IN OUT 1 8 93115 002 BOLT WHIZ 5 16 18 X 3 4 2 9 93165 003 NUT WHIZ HEX 5 16 18 2 ...

Page 100: ...92 PARTS CATALOG 8 10 COMPRESSOR ASSEMBLY FIGURE 8 25 00717488 0101 COMPRESSOR D185P2 FLEX AIR REV 01 ...

Page 101: ...PTION QTY 1 00501170 1257 AIREND 108MM 2 30GR 1 2 00901921 0004 PLUG PIPE 1 2 HEX SOC HEAD 2 3 00910240 0007 ELBOW ORIFICE 047 DIA 1 4 MNPT 1 4 00907234 0088 ADAPTER 1 2 MNPT 1 2 MJIC 1 REF KB09147 362 KIT SHAFT SEAL REPAIR TRIPLE LIP SEAL 1 ...

Page 102: ... 2 7 2 7 2 1 3 2 78 0137 5 66 1 33 3 3 6 2 5 1 2 25 0137 137 5 66 3 3 5266 9 7 0 581 0137 78 5 9 9 7 1 0137 7 9 9 6 1 7 00 5 1 352 7 21 HVW 86 6 72 5 1 6 6 2 2 6 6 5 37 21 7 6 5 1 1 1 250 7 21 7 5 1 6 7 3523 57 2 68 9 1 3 7 1 6 21 68 9 68 9 7 7 5 1 567 86 21 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 7 6 2 1 68 7 72 5 7851 8321 0 1 6 127 72 86 5 7 25 1 5 7 1 1 5 1 6 FIGURE 8 26 0071...

Page 103: ...BOW 375 TUBE X 250 MNPT BRASS 2 4 00901179 0047 NIPPLE PIPE 250 X 1 50 SCH80 1 5 00907864 0238 O RING 3 5 ID X 3 75 OD 1 6 00910239 0005 ORIFICE 063 X 1 4 MNPT X FNPT BRASS 1 7 00901108 0002 PIPE CROSS 1 4 150 GALV 1 8 00915564 0064 TEE MALE RUN 1 4 MNPT X 3 8 TUBE BRASS 1 9 00903872 0375 VALVE THANDLE 25MNPT X 375T 1 10 00501174 1202 VALVE ASY INLET 2 5 108MM 1 ...

Page 104: ...96 PARTS CATALOG 8 12 AIR FILTER ASSEMBLY FIGURE 8 27 00717642 0151 AIR FILTER D185P2 FLEX AIR JD4024 ...

Page 105: ...ET AIR FILTER 1 7 01901192 0015 HOSE RED 2 1 4 I D X 2 1 2 O D 1 8 01901564 0102 TUBE ALUM 2 1 2 OD X 4 LG 1 9 28174 082 FILTER AIR 8 OD 3 INLET 90 2 10 00521 082 ELEMENT AIR FILTER NOT SHOWN 2 11 00521 082S ELEMENT SAFETY AIR FILTER NOT SHOWN 2 12 91411 005 ELBOW RUBBER 3 2 13 91411 035 ELBOW RUBBER 3 5 X3 5 90DEG 1 14 91411 053 ELBOW RUBBER 3 5 X 45 1 15 93115 012 BOLT WHIZ 5 16 18 X 1 GR5 4 16 ...

Page 106: ...5 6 2 7 7 7 5 6 17 25 48 9 17 2 7 2 86 1 3 3 86 1 3 3 3 9 211 725 2 78 2 0 2 78 2 3 3 2 675 7 2 81 21 51 66 2 1 2 1 33 6 1 33 3 3 1 33 3 3 1 33 3 3 1 33 3 3 187 25 3 8 3 3 5 9 5 7 1 5 8 725 5 62 12 6 3 5 725 6 7 66 7 0137 7 78 7 3 3 78 2 5 785 78 6 9 1 9 9 2 2 9 9 0 1 080 9 9 5 5 8 9 9 6 7 2 5 1 FIGURE 8 28 00717884 0170 RECEIVER ASSY D185P3 LOW PRESSURE COLD START REV 00 ...

Page 107: ...000 GALV SCH 40 1 16 00902469 0128 NIPPLE PIPE 250 X 4 000 GALV SCH 40 1 17 00901179 2016 NIPPLE PIPE 1 25 CLOSE SEAMLESS GALV 2 18 00901177 0002 NIPPLE PIPE 1 4 CLOSE SCH80 GALV 3 19 93165 006 NUT WHIZ HEX 50 13 4 20 05018805 0007 ORIFICE 078 ID X 250 MNPT HEX HEAD PLUG 1 21 00901921 0002 PLUG PIPE 1 4 HEX SOC HD 2 22 03903448 0015 RECEIVER TANK D185 250 1 23 09661 002 REGULATOR 1 4 FNPT 1 24 050...

Page 108: ... 2 16 6 7 6 72 5 1 6 6 2 2 6 5 9 6 5 37 21 HVW 86 LJKZD 0LFKLJDQ LW 1 68 9 13 7 20 68 9 1 3 7 7 7 5 1 567 86 21 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 5 1 352 7 21 FIGURE 8 29 00717884 0170 RECEIVER ASSY D185P3 LOW PRESSURE COLD START REV 00 ...

Page 109: ... 000 GALV SCH 40 1 16 00902469 0128 NIPPLE PIPE 250 X 4 000 GALV SCH 40 1 17 00901179 2016 NIPPLE PIPE 1 25 CLOSE SEAMLESS GALV 2 18 00901177 0002 NIPPLE PIPE 1 4 CLOSE SCH80 GALV 3 19 93165 006 NUT WHIZ HEX 50 13 4 20 05018805 0007 ORIFICE 078 ID X 250 MNPT HEX HEAD PLUG 1 21 00901921 0002 PLUG PIPE 1 4 HEX SOC HD 2 22 03903448 0015 RECEIVER TANK D185 250 1 23 09661 002 REGULATOR 1 4 FNPT 1 24 05...

Page 110: ...102 PARTS CATALOG FIGURE 8 30 00717884 0170 RECEIVER ASSY D185P3 LOW PRESSURE COLD START REV 00 ...

Page 111: ... 000 GALV SCH 40 1 16 00902469 0128 NIPPLE PIPE 250 X 4 000 GALV SCH 40 1 17 00901179 2016 NIPPLE PIPE 1 25 CLOSE SEAMLESS GALV 2 18 00901177 0002 NIPPLE PIPE 1 4 CLOSE SCH80 GALV 3 19 93165 006 NUT WHIZ HEX 50 13 4 20 05018805 0007 ORIFICE 078 ID X 250 MNPT HEX HEAD PLUG 1 21 00901921 0002 PLUG PIPE 1 4 HEX SOC HD 2 22 03903448 0015 RECEIVER TANK D185 250 1 23 09661 002 REGULATOR 1 4 FNPT 1 24 05...

Page 112: ...9 1 3 7 1 6 21 17 1 0867 127 0 38 25 23 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 7 6 2 1 68 7 72 5 7851 8321 0 1 6 127 72 86 5 7 25 1 5 7 1 1 75 0 17 72 68 9 1 3 7 6 17 5 67 5 1 12 6 2 3 6 127 0 3 2 35 6685 2 67 57 5 9 5 66 3 FIGURE 8 31 00717884 0170 RECEIVER ASSY D185P3 LOW PRESSURE COLD START REV 00 ...

Page 113: ... 000 GALV SCH 40 1 16 00902469 0128 NIPPLE PIPE 250 X 4 000 GALV SCH 40 1 17 00901179 2016 NIPPLE PIPE 1 25 CLOSE SEAMLESS GALV 2 18 00901177 0002 NIPPLE PIPE 1 4 CLOSE SCH80 GALV 3 19 93165 006 NUT WHIZ HEX 50 13 4 20 05018805 0007 ORIFICE 078 ID X 250 MNPT HEX HEAD PLUG 1 21 00901921 0002 PLUG PIPE 1 4 HEX SOC HD 2 22 03903448 0015 RECEIVER TANK D185 250 1 23 09661 002 REGULATOR 1 4 FNPT 1 24 05...

Page 114: ...DQ LW 1 6 7 6 72 5 1 6 6 2 2 6 5 9 6 5 37 21 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 2 3 6 127 0 3 2 35 6685 2 67 57 5 9 5 66 3 FIGURE 8 32 00717884 0170 RECEIVER ASSY D185P3 LOW PRESSURE COLD START REV 00 ...

Page 115: ... 000 GALV SCH 40 1 16 00902469 0128 NIPPLE PIPE 250 X 4 000 GALV SCH 40 1 17 00901179 2016 NIPPLE PIPE 1 25 CLOSE SEAMLESS GALV 2 18 00901177 0002 NIPPLE PIPE 1 4 CLOSE SCH80 GALV 3 19 93165 006 NUT WHIZ HEX 50 13 4 20 05018805 0007 ORIFICE 078 ID X 250 MNPT HEX HEAD PLUG 1 21 00901921 0002 PLUG PIPE 1 4 HEX SOC HD 2 22 03903448 0015 RECEIVER TANK D185 250 1 23 09661 002 REGULATOR 1 4 FNPT 1 24 05...

Page 116: ...37 21 7 6 5 1 1 1 250 7 21 7 5 1 6 7 3523 57 2 68 9 1 3 7 1 6 21 17 1 0867 127 0 38 25 2 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 2 3 6 127 0 3 2 35 6685 2 67 57 5 9 5 66 3 FIGURE 8 33 00717884 0170 RECEIVER ASSY D185P3 LOW PRESSURE COLD START REV 00 ...

Page 117: ... 000 GALV SCH 40 1 16 00902469 0128 NIPPLE PIPE 250 X 4 000 GALV SCH 40 1 17 00901179 2016 NIPPLE PIPE 1 25 CLOSE SEAMLESS GALV 2 18 00901177 0002 NIPPLE PIPE 1 4 CLOSE SCH80 GALV 3 19 93165 006 NUT WHIZ HEX 50 13 4 20 05018805 0007 ORIFICE 078 ID X 250 MNPT HEX HEAD PLUG 1 21 00901921 0002 PLUG PIPE 1 4 HEX SOC HD 2 22 03903448 0015 RECEIVER TANK D185 250 1 23 09661 002 REGULATOR 1 4 FNPT 1 24 05...

Page 118: ...9 1 3 7 1 6 21 17 1 0867 127 0 38 25 23 68 9 13 7 20 68 9 1 3 7 7 7 5 1 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 7 6 2 1 68 7 72 5 7851 8321 0 1 6 127 72 86 5 7 25 1 5 7 1 1 75 0 17 72 68 9 1 3 7 6 17 5 67 5 1 12 6 2 3 6 127 0 3 2 35 6685 2 67 57 5 9 5 66 3 FIGURE 8 34 00717884 0170 RECEIVER ASSY D185P3 LOW PRESSURE COLD START REV 00 ...

Page 119: ... 000 GALV SCH 40 1 16 00902469 0128 NIPPLE PIPE 250 X 4 000 GALV SCH 40 1 17 00901179 2016 NIPPLE PIPE 1 25 CLOSE SEAMLESS GALV 2 18 00901177 0002 NIPPLE PIPE 1 4 CLOSE SCH80 GALV 3 19 93165 006 NUT WHIZ HEX 50 13 4 20 05018805 0007 ORIFICE 078 ID X 250 MNPT HEX HEAD PLUG 1 21 00901921 0002 PLUG PIPE 1 4 HEX SOC HD 2 22 03903448 0015 RECEIVER TANK D185 250 1 23 09661 002 REGULATOR 1 4 FNPT 1 24 05...

Page 120: ... 2 2 1 6 176 72 2 67 3 576 685 6 72 2 76 2 7 7 25 48 9 17 72 6 7 685 6 2 7 7 9 3 5 8 5 3 5 250 1 6 17 7 5 6 25 48 9 17 72 3 3 7 5 6 2 7 7 7 5 6 17 25 48 9 17 7 0 3 57 180 5 6 5 37 21 47 FIGURE 8 35 00717886 0001 DISCHARGE HOSE D185 P2 P3 REV 01 ...

Page 121: ... 1 94035 024 CONNECTOR 1 1 2 MNPT X 1 1 2 MJIC 2 2 05018485 0406 HOSE ASSY DISCHARGE HOSE 1 3 00901177 2025 NIPPLE PIPE 1 50 CLOSE SCH 80 GALV 1 4 05019415 0029 SWITCH TEMPERATURE 265 DEG F 1 5 00905330 0070 TEE REDUCING 1 500 X 500 X 1 500 150 GALV 1 ...

Page 122: ...TED IMAGES OF PARTS ARE FOR REPRESENTATION ONLY ACTUAL PARTS MAY VARY IN APPEARANCE MATERIAL DECIMAL X X OR 0 050 IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN DRAW D PROJECTION 1201 West SCALE TOLERANCES AS FOLLOWS DESCRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS WWW SUL SULL CHECKED BY DATE DATE DRAWN BY FIRS...

Page 123: ...BLUE 30 2 00910084 0005 TUBING NYLON 3 8 YELLOW 42 3 00910084 TUBING NYLON 3 8 BLACK 9 4 00910084 TUBING NYLON 3 8 BLACK 15 5 00910084 0004 TUBING NYLON 3 8 RED 14 6 00910084 0004 TUBING NYLON 3 8 RED 29 7 00910084 0004 TUBING NYLON 3 8 RED 10 8 00910084 0003 TUBING NYLON 3 8 GREEN 39 ...

Page 124: ...116 PARTS CATALOG 8 16 COOLING ASSEMBLY FIGURE 8 37 00717532 0117 COOLING D185P2 FLEX AIR JD4024 REV 02 ...

Page 125: ... X 3 4 GR5 24 11 97224 015 HOSE RADIATOR 1 3 4 LOWER ENGINE 1 12 97224 030 HOSE RAD 2 ID X 30 LG 90DEG 1 13 93115 387 BOLT WHIZ 1 4 20 X 1 2 GR5 2 14 01900784 0018 HOSE RADIATOR 1 3 4 LOWER RADIATOR 1 15 01900216 0470 BRACKET OVERFLOW BOTTLE 1 16 00816666 TAPE FOAM 1 THK X 1 WIDE 72 17 01900248 0027 CAP RADIATOR 15 PSI REF 1 18 00900389 0003 SCREW 5 16 X 3 4 LG BUTTON HD 4 19 00902905 0004 CLAMP S...

Page 126: ...118 PARTS CATALOG 8 17 OIL FILTER AND PIPING FIGURE 8 38 00717620 0064 OIL FILTER D185P2 FLEX AIR ...

Page 127: ...4 NIPPLE PIPE 1 2 3 GALV 1 5 00907254 0088 ELBOW 1 2 JIC 1 2 MNPT ZINC 4 6 01228270 0006 HOUSING THERMOSTAT 1 7 05018185 0003 FILTER ASSY COMPR 1 8 91285 008 COUPLING PIPE 1 2 GALV 1 9 91177 008 NIPPLE CLOSE 1 2 GALV 1 10 93115 001 BOLT WHIZ 1 4 20 3 4 2 11 01900520 0012 ELEMENT OIL FILTER COMP REF 1 12 01228207 0003 GASKET THERMOSTAT REF 1 13 90321 005 WASHER USS FLAT 1 2 1 ...

Page 128: ...120 PARTS CATALOG 8 18 FUEL TANK ASSEMBLY FIGURE 8 39 00717972 0109 FUEL TANK PLASTIC D185P2 FLEX AIR REV 00 ...

Page 129: ...928 008 PLUG PIPE STEEL 1 2 HEX SOC HEAD 1 5 01901480 0028 STRAP FUEL TANK 1 6 09745 022 TANK FUEL 22 GAL PLASTIC 1 7 908397 0034 BARB ELBOW 5 16 HOSE X 1 4 MNPT 2 8 93115 002 BOLT WHIZ 5 16 18 X 3 4 1 9 93165 003 NUT WHIZ HEX 5 16 18 1 10 00800120 TAPE NEOPRENE 1 X 1 4 NOT SHOWN 7 11 07457 001 CAP FUEL GAUGE NOT SHOWN X REF 1 12 38007 008 HOSE FUEL 5 16 X 40 REF 2 ...

Page 130: ...PT BRASS 18 06001001 TAPE GASKET 1 8 X 1 2 X 9 SH SCALE TOLERANCES AS FOLLOWS DESCRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NO 1201 West US Highway 20 M WWW SULLIVANPALATEK COM SULLIVAN P CHECKED BY DATE DATE DRAWN BY FIRST USED ON ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 D...

Page 131: ...0915557 0064 ELBOW 375 TUBE X 250 MNPT BRASS 1 8 00915564 0064 TEE MALE RUN 1 4 MNPT X 3 8 TUBE BRASS 1 9 01900930 0024 ORIFICE 020 PUSH LOK CAP 375 TUBE 1 10 01901000 0733 PANEL INSTRUMENT SHELL 1 11 01901152 0026 DECAL INST PANEL D185P2 1 12 05018310 0017 GAUGE AIR PRESSURE 0 200 PSI 2 05 O D 1 13 05018395 0177 HARNESS INST PANEL D18592JD FLEX AIR 1 14 05018635 0044 LAMP RED 12V 2 15 05018732 00...

Page 132: ...124 PARTS CATALOG 8 20 ENCLOSURE ASSEMBLY FIGURE 8 41 00717598 0108 ENCLOSURE UPPER D185P2 FLEX AIR JD4024 REV 0 ...

Page 133: ...OPY STREET FLEX AIR 1 12 01901000 0823 PANEL CANOPY CURB FLEX AIR 1 13 01901288 0024 SCREW M6 1MM X 35M FLAT HEAD 24 14 01901512 0019 BALL JOINT 10MM X 3 16 18 MALE 2 15 03272 001 HANDLE DOOR PULL NOT SHOWN 2 16 03903128 0093 DOOR GULL WING CANOPY FLEX AIR 2 17 03903168 0118 CANOPY CENTER TOP FLEX AIR 1 18 93165 003 BOLT WHIZ 5 16 18 X 1 22 19 00900490 0065 NUT NYLOCK HANDLE 10 NOT SHOWN 4 20 9316...

Page 134: ...126 PARTS CATALOG 8 21 MACHINE DRESS NO DRAWING AVAILABLE FIGURE 8 42 00717752 0272 MACHINE DRESS P3 FLEXAIR REV 00 ...

Page 135: ...900456 0059 DECAL PROP 65 WARNING CALIFOR 1 5 01228378 0052 DECAL WARNING ADHERE TO INSTRU 1 6 00816708 DIESEL FUEL GRADE 2 6 GAL 7 00823062 OIL WEATHER ALL BULK PER GAL 6 5 GAL 8 01901136 0003 PLATE IDENTIFICATION 1 9 01901201 0004 REFLECTOR 3 DIA AMBER 2 10 01901201 0005 REFLECTOR 3 DIA RED 2 11 01901531 0001 TAG SERVICE VALVE INSTALLATION 1 12 0 222487 TIE PLASTIC 8 1 2 LG 3 ...

Page 136: ...3 1 17 5 50 1 8 67 3 1 17 5 0 675 7 6 3 0 85 6 3 0 5217 121 9 17 3 0 5 5 289 5 3 22 5 3 3 3 6 7 6 72 5 1 6 6 2 2 6 6 5 37 21 HVW 86 LJKZD 0LFKLJDQ LW 1 68 9 13 7 20 68 9 1 3 7 7 7 5 1 567 86 21 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 FIGURE 8 43 00717464 0088 CHASSIS ASSY D185P3 REV 01 ...

Page 137: ...088 0004 NUT SPEED 1 4 20 U TYPE 14 7 00909088 0005 NUT SPEED 516 18 U TYPE 4 8 00909088 0008 NUT U STYLE 1 4 20 276 286 PANEL 562 CENTER 4 9 00909088 0009 NUT U STYLE 1 4 20 18 19 PANEL 375 CENTER 8 10 01901000 0828 PANEL FRAME STREET SIDE D185P3 1 11 01901000 0829 PANEL FRAME CURB SIDE D185P3 1 12 01901000 0830 PANEL FRAME FRONT NON VENTED D185P3 1 13 01901000 0834 PANEL FRAME REAR LOUVERED D185...

Page 138: ...6 176 72 2 67 3 576 685 6 72 2 76 2 7 7 72 6 7 685 6 2 7 7 9 3 5 8 5 3 5 250 1 6 17 7 5 6 72 3 3 7 5 6 2 7 7 7 5 6 17 127 7 0 86 72 66 0 225 635 1 7 0 3 57 180 5 6 5 37 21 47 2 7 2 1 3 7 187 187 2 7 FIGURE 8 44 00717464 0090 BAIL LIFT ASSEMBLY D185P3 REV 01 ...

Page 139: ... 14 2 93165 003 NUT WHIZ HEX 5 16 18 2 3 93165 006 NUT WHIZ HEX 50 13 8 4 00900115 0076 BOLT 3 4 10 X 2 1 2 LG GD 5 2 5 00900325 0015 WASHER FLAT 3 4 ID ALLOY STL 4 6 00900490 0078 NUT NYLOK 3 4 10 2 7 01900564 0001 EYE LIFT BAIL 1 8 03903009 0064 BAIL LIFT D185P2 1 9 03903280 0002 LEG LIFT BAIL D185P3 2 ...

Page 140: ...Y 127 7 0 72548 72 7 1 5 1 7 0 72548 72 7 1 5 1 5 5 1 33 7 2 2 1 6 176 72 2 67 3 576 685 6 72 2 76 2 7 7 72 6 7 685 6 2 7 7 9 3 5 8 5 3 5 250 1 6 17 7 5 6 72 3 3 7 5 6 2 7 7 7 5 6 17 FIGURE 8 45 00717401 0038 AXLE ASSEMBLY D185P3 REV 02 ...

Page 141: ...75 GR8 8 2 01228249 0003 LOCKNUT SHACKLE BOLT 9 16 18 6 3 01228333 0001 BOLT SHACKLE 9 16 18 X 3 6 4 01661580 0003 LINK SHACKLE SMALL MED LINE 4 5 01900731 0013 HANGER SPRING FRONT HEAVY DUTY D185P2 P3 2 6 01900731 0014 HANGER SPRING REAR HEAVY DUTY D185P2 P3 2 7 05017120 0369 AXLE ASSY 3500 1 ...

Page 142: ...1 1 6 1 7 7 1 1 127 2 127 3 1 635 1 25 6 1 1 6 1 7 7 1 1 6 7 6 72 5 1 6 6 2 2 6 6 5 37 21 7 6 5 1 1 1 250 7 21 7 5 1 6 7 3523 57 2 68 9 1 3 7 1 6 21 17 1 0867 127 0 38 25 HVW 86 LJKZD 0LFKLJDQ LW 1 68 9 13 7 20 68 9 1 3 7 7 7 5 1 567 86 21 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 FIGURE 8 46 00717401 0038 AXLE ASSEMBLY D185P3 REV 02 ...

Page 143: ...75 GR8 8 2 01228249 0003 LOCKNUT SHACKLE BOLT 9 16 18 6 3 01228333 0001 BOLT SHACKLE 9 16 18 X 3 6 4 01661580 0003 LINK SHACKLE SMALL MED LINE 4 5 01900731 0013 HANGER SPRING FRONT HEAVY DUTY D185P2 P3 2 6 01900731 0014 HANGER SPRING REAR HEAVY DUTY D185P2 P3 2 7 05017120 0369 AXLE ASSY 3500 1 ...

Page 144: ...136 PARTS CATALOG 8 24 1 AXLE 2 7 3 6 5 4 1 NOTE SEE HUB DRAWING 05018515 0023 FOR REPLACEMENT PARTS FIGURE 8 47 05017120 0369 AXLE ASSY 3500 REV 03 ...

Page 145: ...146 0006 BEAM AXLE 3500 2 3 8 DIA 1 2 01900160 0007 U BOLT 1 2 20 X 2 3 8 TUBE DIA 4 3 01900920 0015 NUT WHEEL LUG 10 4 01900920 0017 NUT U BOLT 1 2 20 8 5 01901112 0555 TIE PLATE TYPE I RD AXLE 2 6 01901433 0009 SPRING ASSY 2 7 05018515 0023 HUB ASSY IDLER 2 ...

Page 146: ...138 PARTS CATALOG 8 24 2 HUB ASSEMBLY 5 8 3 9 7 1 4 2 6 FIGURE 8 48 05018515 0023 HUB ASSY IDLER REV 02 ...

Page 147: ...3 4 LG 1 2 01900248 0014 CAP GREASE HUB 1 3 01900848 0018 IDLER WHEEL 5 X 4 5 1 4 01900920 0016 SPINDLE NUT 1 5 01901296 0003 SEAL GREASE HUB 1 6 01901512 0011 STUD IDLER HUB 1 2 20 X 1 81 5 7 01901696 0013 WASHER SPINDLE 1 8 05017229 0007 BEARING INNER 1 9 05017229 0008 BEARING OUTER 1 ...

Page 148: ...140 PARTS CATALOG 8 25 TIRE AND WHEEL ASSEMBLY 2 1 FIGURE 8 49 05019880 0022 ...

Page 149: ...141 PARTS CATALOG ITEM PART NUMBER DESCRIPTION QTY 1 01901704 RIM 13 4 5 5 HOLE 4 5 B C 1 2 01901550 0020 TIRE IMPORT B78 13 TL 1 ...

Page 150: ...142 PARTS CATALOG 8 26 FENDER ASSEMBLY FIGURE 8 50 00717703 0197 FENDERS D185P3 FLEX AIR REV 01 ...

Page 151: ...1901208 0011 RETAINER TAIL LIGHT NOT SHOWN 2 4 00717464 0088 FRAME D185P3 PARTIAL ASSEMBLY 1 5 05018635 0068 LIGHT TAIL RED STOP TURN 2 6 90115 031 BOLT 1 4 20 X 1 1 4 8 7 93115 002 BOLT WHIZ 5 16 18 X 3 4 2 8 93165 002 NUT WHIZ 1 4 20 8 9 93165 003 NUT WHIZ HEX 5 16 18 6 10 05018395 0178 HARNESS TAIL LIGHT EXT NOT SHOWN 2 11 93115 012 BOLT WHIZ 5 16 18 X 1 4 ...

Page 152: ... 72548 72 7 1 5 1 33 7 2 2 1 6 176 72 2 67 3 576 685 6 72 2 76 2 7 7 25 48 9 17 72 6 7 685 6 2 7 7 9 3 5 8 5 3 5 250 1 6 17 7 5 6 25 48 9 17 72 3 3 7 5 6 2 7 7 7 5 6 17 25 48 9 17 5 5 2 1 326 7 21 25 72 1 51 1 2 76 7 0 0867 167 25 72 1 FIGURE 8 51 00717554 0088 DRAWBAR AND PARTS D185P3 REV 02 ...

Page 153: ...13 X 4 1 2 GR5 4 4 00902905 0001 CLAMP SUPPORT 50 ID 3 5 08382 013 DECAL DRAWBAR MOUNTING FLEXAIR 1 6 03903136 0174 DRAWBAR FLIP UP D185P2 1 7 05017420 0016 HARNESS DRAWBAR STD 1 8 03903464 0222 MOUNT DRAWBAR PASS SIDE 1 9 03903464 0221 MOUNT DRAWBAR DRIVER SIDE 1 10 99988 008 NUT NYLOCK 1 2 13 10 11 05017590 0005 RETAINER PUSHNUTFOR 1 2 BOLT 2 12 90321 005 WASHER FLAT 1 2 ZINC PLATED 14 ...

Page 154: ...146 PARTS CATALOG 5 5 2 1 326 7 21 25 72 1 FIGURE 8 52 00717554 0088 DRAWBAR AND PARTS D185P3 REV 02 ...

Page 155: ...13 X 4 1 2 GR5 4 4 00902905 0001 CLAMP SUPPORT 50 ID 3 5 08382 013 DECAL DRAWBAR MOUNTING FLEXAIR 1 6 03903136 0174 DRAWBAR FLIP UP D185P2 1 7 05017420 0016 HARNESS DRAWBAR STD 1 8 03903464 0222 MOUNT DRAWBAR PASS SIDE 1 9 03903464 0221 MOUNT DRAWBAR DRIVER SIDE 1 10 99988 008 NUT NYLOCK 1 2 13 10 11 05017590 0005 RETAINER PUSHNUTFOR 1 2 BOLT 2 12 90321 005 WASHER FLAT 1 2 ZINC PLATED 14 ...

Page 156: ... 2 6 5 6 5 37 21 7 6 5 1 1 1 250 7 21 7 5 1 6 7 3523 57 2 68 9 1 3 7 1 6 21 17 1 0867 127 0 38 25 23 HVW 86 LJKZD 0LFKLJDQ LW 1 68 9 13 7 20 68 9 1 3 7 7 7 5 1 567 86 21 1 6 25 0 16 216 5 1 1 6 81 66 27 5 6 127 25 25 0 25 0 7 5 5 1 12 6 FIGURE 8 53 00717554 0088 DRAWBAR AND PARTS D185P3 REV 02 ...

Page 157: ...13 X 4 1 2 GR5 4 4 00902905 0001 CLAMP SUPPORT 50 ID 3 5 08382 013 DECAL DRAWBAR MOUNTING FLEXAIR 1 6 03903136 0174 DRAWBAR FLIP UP D185P2 1 7 05017420 0016 HARNESS DRAWBAR STD 1 8 03903464 0222 MOUNT DRAWBAR PASS SIDE 1 9 03903464 0221 MOUNT DRAWBAR DRIVER SIDE 1 10 99988 008 NUT NYLOCK 1 2 13 10 11 05017590 0005 RETAINER PUSHNUTFOR 1 2 BOLT 2 12 90321 005 WASHER FLAT 1 2 ZINC PLATED 14 ...

Page 158: ...150 PARTS CATALOG 5 5 3 927 2 7 5 5 83 326 7 21 25 6 33 1 25 6725 FIGURE 8 54 00717554 0088 DRAWBAR AND PARTS D185P3 REV 02 ...

Page 159: ...13 X 4 1 2 GR5 4 4 00902905 0001 CLAMP SUPPORT 50 ID 3 5 08382 013 DECAL DRAWBAR MOUNTING FLEXAIR 1 6 03903136 0174 DRAWBAR FLIP UP D185P2 1 7 05017420 0016 HARNESS DRAWBAR STD 1 8 03903464 0222 MOUNT DRAWBAR PASS SIDE 1 9 03903464 0221 MOUNT DRAWBAR DRIVER SIDE 1 10 99988 008 NUT NYLOCK 1 2 13 10 11 05017590 0005 RETAINER PUSHNUTFOR 1 2 BOLT 2 12 90321 005 WASHER FLAT 1 2 ZINC PLATED 14 ...

Page 160: ...152 PARTS CATALOG 8 28 SWIVEL JACK 1 FIGURE 8 55 05018590 0012 JACK SWIVEL D185 ...

Page 161: ...153 PARTS CATALOG ITEM PART NUMBER DESCRIPTION QTY 1 05018590 0012 JACK SWIVEL 1 ...

Page 162: ...154 PARTS CATALOG 8 29 SAFETY CHAIN 2 1 FIGURE 8 56 05017495 0027 SAFETY CHAIN ASSY REV B ...

Page 163: ...155 PARTS CATALOG ITEM PART NUMBER DESCRIPTION QTY 1 00902051 0004 SHACKLE CHAIN 7 16 ROUND PIN 1 2 01900251 0009 SAFETY CHAIN 3 8 35 LG 1 ...

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