Sullair TS20C User Manual Download Page 1

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Failure to follow the instructions

and procedures in this manual or,

misuse of this equipment will

VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FOR
FUTURE
REFERENCE

USER MANUAL

SULLAIR CORPORATION

The information in this manual is current

as of its publication date, and applies to

compressor

serial number

and all subsequent serial numbers.

02250184-783 R00

200910010000

NDUSTRIAL

OMPRESSOR

TS20C/V200TS

Summary of Contents for TS20C

Page 1: ...warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to compressor serial num...

Page 2: ...cated at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation The...

Page 3: ...COOLING AND LUBRICATION SYSTEM FUNCTION AL DESCRIPTION 17 2 4 COMPRESSOR DISCHARGE SYSTEM FUNCTIONAL DESCRIPTION 18 2 5 CONTROL SYSTEM FUNCTIONAL DESCRIPTION FOR TS20C 19 2 6 CONTROL SYSTEM FUNCTIONA...

Page 4: ...MAINTENANCE 111 6 1 GENERAL 111 6 2 DAILY OPERATION 111 6 3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 111 6 4 MAINTENANCE EVERY 2000 HOURS 111 6 5 FLUID MAINTENANCE 112 6 6 FLUID FILTER MAINTENA...

Page 5: ...rein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the co...

Page 6: ...including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueo...

Page 7: ...codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventi...

Page 8: ...andling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sling Compressors to be air lifted...

Page 9: ...a cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift o...

Page 10: ...NOTES 10...

Page 11: ...ater cooled models a shell and tube heat exchanger is mounted on the compressor frame Fluid is piped into the heat exchanger where compression heat is removed from the fluid Another similar heat excha...

Page 12: ...TS20C USER MANUAL SECTION 2 12 Figure 2 1 Sullair Rotary Screw Air Compressor Air Cooled 100 150HP...

Page 13: ...SECTION 2 TS20C USER MANUAL 13 Figure 2 2 Sullair Rotary Screw Air Compressor Air Cooled 200HP...

Page 14: ...TS20C USER MANUAL SECTION 2 14 Figure 2 3 Sullair Rotary Screw Air Compressor Air Cooled 250HP...

Page 15: ...SECTION 2 TS20C USER MANUAL 15 Figure 2 4 Sullair Rotary Screw Air Compressor Air Cooled 200HP with Mounted VSD...

Page 16: ...VALVE BB TO FLUID COOLER CC FROM FLUID COOLER DD TO UNIT INJECTION EE TO AFTERCOOLER FF FROM AFTERCOOLER GG PACKAGE AIR OUTLET HH MOISTURE DRAIN OUTLET 1 FLUID FILTER 2 FLUID STOP VALVE 3 MINIMUM PRE...

Page 17: ...sump tank The sump tank has three basic functions 1 It acts as an air fluid separator 2 Serves as the compressor fluid sump 3 Houses the air fluid separator elements The compressed air fluid mixture e...

Page 18: ...al valve gradually opens applying air pressure to the spiral valve actuator Air pressure at the actuator expands the diaphragm The rack in turn engages with the pinion mounted on the spiral valve shaf...

Page 19: ...Capacity Control system consist of variable speed drive solenoid valve regulating valve and the inlet valve The functional description of the control system is described below in six distinct phases...

Page 20: ...engages the pinion mounted on the spiral valve shaft assembly resulting in a rotary motion and full opening of the spiral valve effectively reducing the rotor length by 50 Excess air will be returned...

Page 21: ...S20C USER MANUAL 21 there are no air requirements Supervisor s AUTOMATIC mode allows the compressor to shutdown time delayed when no compressed air requirement is present and restart as compressed air...

Page 22: ...e to the operation of the pressure regulator see MODULATING MODE WITH SPIRAL VALVE 100 TO 110 PSIG 6 9 TO 7 6 BAR on page 18 CAUTION The Plastic Pipe Institute recommends against the use of thermoplas...

Page 23: ...NOTES 23...

Page 24: ...TS20C USER MANUAL SECTION 2 24 Figure 2 9 TS20C Piping and Instrumentation 100 150HP 02250177 307 R02...

Page 25: ...02250125 774 1 ORIFICE 031 79mm 21 02250125 775 1 ORIFICE 062 1 58mm 22 02250132 934 2 ORIFICE CAP 1 4 NPT 031 DIA 79mm 23 234125 313 1 ORIFICE 1 2M X 1 2F X 313 24 02250126 129 2 GLASS SIGHT 1 4 PLEA...

Page 26: ...TS20C USER MANUAL SECTION 2 26 Figure 2 9 TS20C Piping and Instrumentation 100 150HP continued 02250177 307 R02...

Page 27: ...E SEPARATORS PACKAGE HP PART DESCRIPTION 100 125 02250166 742 SEP WTR SCWS 740N 2 L AD 150 02250166 743 SEP WTR SCWS 1700N 2 1 2 L AD RELIEF VALVES PART DESCRIPTION 410103 VALVE RELIEF 1 1 4 NPT 175 0...

Page 28: ...TS20C USER MANUAL SECTION 2 28 Figure 2 10 TS20C Piping and Instrumentation 200 250HP 02250177 308 R02...

Page 29: ...1 VLV RLF INTERSTAGE 65 24 02250186 328 1 VLV PRESSURE REG 65PSI 25 02250126 129 2 GLASS SIGHT 1 4 26 02250117 782 2 STRAINER V TYPE 1 4 300PSI 2 1 BAR PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL...

Page 30: ...TS20C USER MANUAL SECTION 2 30 Figure 2 10 TS20C Piping and Instrumentation 200 250HP continued 02250177 308 R02...

Page 31: ...DRY PRESSURE TESTING PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR RELIEF VALVES PART DESCRIPTION 410103 VALVE RELIEF 1 1 4 NPT 175 02250049 001 VALVE RELIEF 1 NPT 210 FLUID AIR...

Page 32: ...TS20C USER MANUAL SECTION 2 32 Figure 2 11 TS20C Piping Instrumentation 250HP INTAC 02250177 313 R03...

Page 33: ...86 328 1 VLV PRESSURE REG 65PSI 25 02250051 913 1 VLV RLF INTERSTAGE 65 26 02250126 129 2 GLASS SIGHT 1 4 27 02250117 782 2 STRAINER V TYPE 1 4 300PSI 2 1 BAR PLEASE NOTE WHEN ORDERING PARTS INDICATE...

Page 34: ...TS20C USER MANUAL SECTION 2 34 Figure 2 11 TS20C Piping Instrumentation 250HP INTAC continued 02250177 313 R03...

Page 35: ...G PARTS INDICATE SERIAL NUMBER OF COMPRESSOR RELIEF VALVES PART DESCRIPTION 410103 VALVE RELIEF 1 1 4 NPT 175 02250049 001 VALVE RELIEF 1 NPT 210 FLUID AIR SEPARATOR TANKS PART DESCRIPTION 02250174 14...

Page 36: ...TS20C USER MANUAL SECTION 2 36 Figure 2 12 TS20C Piping and Instrumentation 100 150HP WCAC 02250177 309 R02...

Page 37: ...CHK VLV TS20C 21 02250125 774 1 ORIFICE 031 79mm 22 02250125 775 1 ORIFICE 062 1 58mm 23 02250132 934 2 ORIFICE CAP 1 4 NPT 031 DIA 79mm 24 234125 313 1 ORIFICE 1 2M X 1 2F X 313 25 02250126 129 2 GLA...

Page 38: ...TS20C USER MANUAL SECTION 2 38 Figure 2 12 TS20C Piping and Instrumentation 100 150HP WCAC continued 02250177 309 R02...

Page 39: ...LUID AIR SEPARATOR TANKS PART DESCRIPTION 02250174 146 TNK FLUID AIR 20 DIA SAE PORTS 175 ASME 02250174 147 TNK FLUID AIR 20 DIA SAE PORTS 210 ASME RELIEF VALVES PART DESCRIPTION 410103 VALVE RELIEF 1...

Page 40: ...TS20C USER MANUAL SECTION 2 40 Figure 2 13 TS20C Piping and Instrumentation 200 250HP WCAC 02250177 310 R03...

Page 41: ...24 02250051 913 1 VLV RLF INTERSTAGE 65 25 02250186 328 1 VLV PRESSURE REG 65 26 02250126 129 2 GLASS SIGHT 1 4 27 02250117 782 2 STRAINER V TYPE 1 4 300PSI 2 1 BAR PLEASE NOTE WHEN ORDERING PARTS IN...

Page 42: ...TS20C USER MANUAL SECTION 2 42 Figure 2 13 TS20C Piping and Instrumentation 200 250HP WCAC continued 02250177 310 R03...

Page 43: ...FOR DRY PRESSURE TESTING PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR FLUID AIR SEPARATOR TANKS PART DESCRIPTION 02250174 146 TNK FLUID AIR 20 DIA SAE PORTS 175 ASME 02250174...

Page 44: ...TS20C USER MANUAL SECTION 2 44 Figure 2 14 V200TS Piping and Instrumentation 100 150 INTAC 02250183 513 R01...

Page 45: ...V TS20C 20 02250125 774 1 ORIFICE 031 79mm 21 02250125 775 1 ORIFICE 062 1 58mm 22 02250132 934 2 ORIFICE CAP 1 4 NPT 031 DIA 79mm 23 234125 313 1 ORIFICE 1 2M X 1 2F X 313 24 02250126 129 2 GLASS SIG...

Page 46: ...TS20C USER MANUAL SECTION 2 46 Figure 2 14 V200TS Piping and Instrumentation 100 150 INTAC continued 02250183 513 R01...

Page 47: ...ARATOR TANKS PART DESCRIPTION 02250174 146 TNK FLUID AIR 20 DIA SAE PORTS 175 ASME 02250174 147 TNK FLUID AIR 20 DIA SAE PORTS 210 ASME RELIEF VALVES PART DESCRIPTION 410103 VALVE RELIEF 1 1 4 NPT 175...

Page 48: ...TS20C USER MANUAL SECTION 2 48 Figure 2 15 V200TS Piping Instrumentation 200HP INTAC 02250183 443 R01...

Page 49: ...1 DIA 79mm 23 02250186 328 1 VLV PRESSURE REG 65PSI 24 241906 2 CYLINDER PNEU 7 8 DIA x 4 STROKE 25 02250126 129 2 GLASS SIGHT 1 4 26 02250117 782 2 STRAINER V TYPE 1 4 300PSI 2 1 BAR PLEASE NOTE WHEN...

Page 50: ...TS20C USER MANUAL SECTION 2 50 Figure 2 16 V200TS Piping Instrumentation 200HP INTAC continued 02250183 443 R01...

Page 51: ...RY PRESSURE TESTING PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR FLUID AIR SEPARATOR TANKS PART DESCRIPTION 02250174 146 TNK FLUID AIR 20 DIA SAE PORTS 175 ASME 02250174 147 TN...

Page 52: ...TS20C USER MANUAL SECTION 2 52 Figure 2 17 V200TS Piping Instrumentation 100 150HP WCAC 02250183 515 R01...

Page 53: ...C 21 02250125 774 1 ORIFICE 031 79mm 22 02250125 775 1 ORIFICE 062 1 58mm 23 02250132 934 1 ORIFICE CAP 1 4 NPT 031 DIA 79mm 24 234125 313 1 ORIFICE 1 2M X 1 2F X 313 PLEASE NOTE WHEN ORDERING PARTS I...

Page 54: ...TS20C USER MANUAL SECTION 2 54 Figure 2 17 V200TS Piping Instrumentation 100 150HP WCAC continued 02250183 515 R01...

Page 55: ...RTS INDICATE SERIAL NUMBER OF COMPRESSOR FLUID AIR SEPARATOR TANKS PART DESCRIPTION 02250174 146 TNK FLUID AIR 20 DIA SAE PORTS 175 ASME 02250174 147 TNK FLUID AIR 20 DIA SAE PORTS 210 ASME RELIEF VAL...

Page 56: ...TS20C USER MANUAL SECTION 2 56 Figure 2 18 V200TS Piping Instrumentation 200HP WCAC 02250183 444 R02...

Page 57: ...CAP 1 4 NPT 031 DIA 79mm 24 02250186 328 1 VLV PRESSURE REG 65PSI 25 250017 992 1 SWITCH LOW WATER PRESSURE 26 02250126 129 2 GLASS SIGHT 1 4 27 02250117 782 2 STRAINER V TYPE 1 4 300PSI 2 1 BAR PLEAS...

Page 58: ...TS20C USER MANUAL SECTION 2 58 Figure 2 18 V200TS Piping Instrumentation 200HP WCAC continued 02250183 444 R02...

Page 59: ...DRY PRESSURE TESTING PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR FLUID AIR SEPARATOR TANKS PART DESCRIPTION 02250174 146 TNK FLUID AIR 20 DIA SAE PORTS 175 ASME 02250174 147...

Page 60: ...TS20C USER MANUAL SECTION 2 60 Figure 2 19 TS20C Wiring Diagram MFV NC SUPV AC WC 02250178 820 R02...

Page 61: ...COMBO DRAIN JZL DRAIN SOLENOID VALVE SOL6 OPT L WATER SHUTOFF SOLENOID VALVE WC ONLY 1XFMR CONTROL VOLTAGE TRANSFORMER 2XFMR SUPERVISOR STEPDOWN TRANSFORMER 24VAC K1 INTERNAL RUN RELAY CONTACT K2 INTE...

Page 62: ...TS20C USER MANUAL SECTION 2 62 Figure 2 21 TS20C Wiring Diagram YD NC SUPV AC WC 02250178 821 R02...

Page 63: ...OLENOID VALVE SOL5 COMBO DRAIN JZL DRAIN SOLENOID VALVE SOL6 OPT L WATER SHUTOFF SOLENOID VALVE WC ONLY 1XFMR CONTROL VOLTAGE TRANSFORMER 2XFMR SUPERVISOR 3 STEPDOWN TRANSFORMER 24VAC K1 INTERNAL RUN...

Page 64: ...TS20C USER MANUAL SECTION 2 64 Figure 2 22 TS20C SSRV NC SUPV AC WC 02250178 822 R02...

Page 65: ...E 200 HP ONLY SOL4 SEQUENCE SOLENOID VALVE SOL5 COMBO DRAIN JZL DRAIN SOLENOID VALVE SOL6 OPT L WATER SHUTOFF SOLENOID VALVE WC ONLY 1XFMR CONTROL VOLTAGE TRANSFORMER K1 INTERNAL RUN RELAY CONTACT K2...

Page 66: ...TS20C USER MANUAL SECTION 2 66 Figure 2 23 TS20C CUST STR SUPV AC WC 02250178 823 R02...

Page 67: ...T L WATER SHUTOFF SOLENOID VALVE WC ONLY 1XFMR CONTROL VOLTAGE TRANSFORMER 2XFMR SUPERVISOR STEPDOWN TRANSFORMER 24VAC K1 INTERNAL RUN RELAY CONTACT K2 INTERNAL Y DELTA RELAY CONTACT K3 INTERNAL LOAD...

Page 68: ...TS20C USER MANUAL SECTION 2 68 Figure 2 24 TS20C MFV NC SUPV AC RC 02250178 824 R02...

Page 69: ...ONLY 1XFMR CONTROL VOLTAGE TRANSFORMER 2XFMR SUPERVISOR STEPDOWN TRANSFORMER 24VAC K1 INTERNAL RUN RELAY CONTACT K2 INTERNAL Y DELTA RELAY CONTACT K3 INTERNAL LOAD CONTROL RELAY CONTACT K4 INTERNAL S...

Page 70: ...TS20C USER MANUAL SECTION 2 70 Figure 2 25 TS20C MFV NC SUPV AC VSD FAN 02250178 825 R02...

Page 71: ...XFMR CONTROL VOLTAGE TRANSFORMER 2XFMR SUPERVISOR STEPDOWN TRANSFORMER 24VAC K1 INTERNAL RUN RELAY CONTACT K2 INTERNAL Y DELTA RELAY CONTACT K3 INTERNAL LOAD CONTROL RELAY CONTACT K4 INTERNAL SEQUENCE...

Page 72: ...NOTES 72...

Page 73: ...del HP Hz DIMENSIONS Length Width Height I Weight II in mm in mm in mm lbs kg V200TS 100 60 120 3048 72 1828 8 68 1727 2 7675 3333 9 V200TS 125 60 120 3048 72 1828 8 68 1727 2 7975 3447 3 V200TS 150 6...

Page 74: ...oof Three Phase 50 Cycles A C 104 F 40 C Maximum Ambient Temperature Starter 400V Full Voltage Magnetic Speed 1500 RPM MOTOR 60 Hz Compressors STANDARD MODELS Size 100 250 HP 75 187kW Type Open Drippr...

Page 75: ...omes first C When measured pressure loss exceeds 20 psig 1 3 bar D When measured pressure loss exceeds 10 psig 0 7 bar E When required as the result of fluid analysis or known contamination G Every 2...

Page 76: ...SECTION 3 TS20C USER MANUAL 76 Figure 3 2 Identification TS20C Typical 02250175 122 R03...

Page 77: ...HAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRIVER MUST BE ALIGNED IF APPLICABLE AFTER THE FRAME INSTALLATION IS COMPLETED AS SPECI FIED IN THE OPERATORS MANUAL NO PIPING LOADS...

Page 78: ...TS20C USER MANUAL SECTION 3 78 Figure 3 3 Identification TS2C0 200HP AC 02250175 130 R03...

Page 79: ...T MUST BE MAINTAINED BETWEEN THE FRAME AND FOUNDATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRIVER MUST BE ALIGNED IF APPLICABLE AFTER THE FRAME INSTAL...

Page 80: ...TS20C USER MANUAL SECTION 3 80 Figure 3 4 Identification TS20C 250HP AC 02250175 136 R02...

Page 81: ...CURED WITH FOUNDATION BOLTS AND FULL UNIFORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND FOUNDATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRIVER M...

Page 82: ...TS20C USER MANUAL SECTION 3 82 Figure 3 5 Identification TS20C 100 150 WCAC SER 02250175 144 R03...

Page 83: ...DED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRIVER MUST BE ALIGNED IF APPLICABLE AFTER THE FRAME INSTALLATION IS COMPLETED AS SPECI FIED IN THE OPERATORS MANUAL NO PIPING...

Page 84: ...TS20C USER MANUAL SECTION 3 84 Figure 3 6 Identification TS20C 200HP WCAC SER 02250175 148 R03...

Page 85: ...FOUNDATION BOLTS AND FULL UNIFORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND FOUNDATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRIVER MUST BE ALI...

Page 86: ...TS20C USER MANUAL SECTION 3 86 Figure 3 7 Identification V200TS 100 150HP AC 02250182 109 R02...

Page 87: ...DATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRIVER MUST BE ALIGNED IF APPLICABLE AFTER THE FRAME INSTALLATION IS COMPLETED AS SPECI FIED IN THE OPERAT...

Page 88: ...TS20C USER MANUAL SECTION 3 88 Figure 3 8 Identification V200TS 200HP AC MTD VSD 02250182 116 R03...

Page 89: ...ND SECURED WITH FOUNDATION BOLTS AND FULL UNIFORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND FOUNDATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRI...

Page 90: ...TS20C USER MANUAL SECTION 3 90 Figure 3 9 Identification V200TS 150 200HP AC REM VSD 02250183 731 R01...

Page 91: ...LL UNIFORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND FOUNDATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRIVER MUST BE ALIGNED IF APPLICABLE AFTER...

Page 92: ...TS20C USER MANUAL SECTION 3 92 Figure 3 10 Identification V200TS 100 150HP WC SER 02250182 112 R01...

Page 93: ...OUNDATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRIVER MUST BE ALIGNED IF APPLICABLE AFTER THE FRAME INSTALLATION IS COMPLETED AS SPECI FIED IN THE OPE...

Page 94: ...TS20C USER MANUAL SECTION 3 94 Figure 3 11 Identification V200TS 150 WCAC SER MTD VSD 02250184 027 R01...

Page 95: ...AND SECURED WITH FOUNDATION BOLTS AND FULL UNIFORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND FOUNDATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND D...

Page 96: ...TS20C USER MANUAL SECTION 3 96 Figure 3 12 Identification V200TS 200HP WCAC SER MTD VSD 02250183 725 R02...

Page 97: ...D AND SECURED WITH FOUNDATION BOLTS AND FULL UNIFORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND FOUNDATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND...

Page 98: ...TS20C USER MANUAL SECTION 3 98 Figure 3 13 Identification V200TS 150 200 WCAC SER REM VSD 02250183 736 R01...

Page 99: ...L UNIFORM CONTACT MUST BE MAINTAINED BETWEEN THE FRAME AND FOUNDATION IT IS RECOMMENDED THAT THE FRAME BE GROUTED TO THE FOUNDATION THE COMPRES SOR UNIT AND DRIVER MUST BE ALIGNED IF APPLICABLE AFTER...

Page 100: ...NOTES 100...

Page 101: ...ambient noise levels Water cooled compressors must have permission for cooling water supply and drainage available 4 2 VENTILATION AND COOLING AIR COOLED COMPRESSORS An area with adequate space must b...

Page 102: ...ating temperature The fan air requirement is the amount of air which must flow through the compressor for proper ventilation The heat rejection is the amount of heat that is radiated by the compressor...

Page 103: ...dissolved calcium is heated It then forms lime scale on surfaces such as the inside of pipes and the tubing that comprises water coolers Scale formation on the inside of pipes and inside of heat excha...

Page 104: ...e achieved as follows The oil pressure should be maintained at a pressure higher that the seawater pressure In the event of a leak occurring the oil will be prevented from becoming contaminated When t...

Page 105: ...oint For most ambient conditions considerable water vapor is condensed To remove the condensation each compressor with built in aftercooler is supplied with a combination condensate separator trap A d...

Page 106: ...ompressor s wire rating specifications 2 Check motor starting device and overload heater sizes 3 Check all electrical connections for tightness 4 Jog the motor for a direction of rotation check as exp...

Page 107: ...SECTION 4 TS20C USER MANUAL 107...

Page 108: ...NOTES 108...

Page 109: ...109 TS20C USER MANUAL SUPERVISOR CONTROLLER Figure 5 1 Supervisor Control Panel NOTE For information concerning all aspects of the Supervisor Controller consult the Supervisor Controller manual no 022...

Page 110: ...NOTES 110...

Page 111: ...mended that a general check of the overall compressor and Supervisor be made to assure that the compressor is running properly 6 3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION After the initial 50...

Page 112: ...anister 2 Remove and dispose of filter element properly 3 Clean gasket seating surface 4 Apply a light film of fluid to the element seal 5 Install the element into the filter canister 6 Thread the can...

Page 113: ...ing 2 Release the wing nut and remove the end cap 3 Remove element and clean interior of housing using a damp cloth ELEMENT INSPECTION 1 Place a bright light inside the element to inspect for damage o...

Page 114: ...and reinstall the separators SEPARATOR ELEMENT REPLACEMENT Refer to Figure 6 5 The separators must be changed when indicated by the Supervisor Controller or once a year whichever occurs first Use the...

Page 115: ...OT use any type of gasket eliminator Re insert the separator elements with the gaskets attached into the sump tank taking care not to dent it against the sump tank opening 8 Clean the underside of the...

Page 116: ...ss assembly where the elbow fitting joins the strainer filter 3 Remove used filter assembly and replace with the new assembly 4 Inspect and clean the orifice inside the sight glass blocks 5 Coat lubri...

Page 117: ...djusting screw until 100psi is showing on the pressure gauge Lock the adjusting screw in place with the locknut The regulator is now properly set Figure 6 7 Pressure Regulator Adjustment 100 150HP Reb...

Page 118: ...y seal kit 02250115 960 6 13 SHAFT COUPLING MAINTENANCE The compressor unit and motor are rigidly connected through the mounting adapter housing This arrangement makes coupling alignment unnecessary T...

Page 119: ...oubleshooting guidelines consult the Supervisor Controller man ual Table 7 1 Troubleshooting Guide SYMPTOM PROBABLE CAUSE REMEDY Compressor will not start Main disconnect switch open Close switch Line...

Page 120: ...psig 2 1 bar for integrated coolers 50 psig 3 4 bar for remote coolers when maximum operating pressure is reached Repair if defective Open or shorted P1 P2 P3 or P4 sender message replace sender indic...

Page 121: ...ystem causing loss of pressure signals Check for leaks Defective solenoid valve Check that Sullicon control lever is moved to unload stop when Supervisor is in NO LOAD mode Repair or replace if necess...

Page 122: ...TS20C USER MANUAL SECTION 7 122...

Page 123: ...NOTES 123...

Page 124: ...ors LTD 324 332 Frankston Dandenong Road Dandenong VIC Australia 3175 Ph 61397039000 Fx 61397039053 www championcompressors com au SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indian...

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