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Sullair SXCS, User Manual

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SAFETY WARNING

Users are required to read 

the entire User Manual before 

handling or using the product. 

Keep the User Manual in a safe 

place for future reference.

WARRANTY NOTICE

Failure to follow the instructions 

and procedures in this manual or, 

misuse of this equipment will  

VOID its warranty!

MANUAL PART NUMBER:

02250247-389 R02

©SULLAIR LLC

USER MANUAL

SXT - SXCS - SXF - SXH

THREADED FILTERS

COALESCING FILTERS

Summary of Contents for SXCS

Page 1: ... Keep the User Manual in a safe place for future reference WARRANTY NOTICE Failure to follow the instructions and procedures in this manual or misuse of this equipment will VOID its warranty MANUAL PART NUMBER 02250247 389 R02 SULLAIR LLC USER MANUAL SXT SXCS SXF SXH THREADED FILTERS COALESCING FILTERS ...

Page 2: ... Stationary compressor course available for end users For details on course offerings outlines schedules and cost information contact Sullair Training Department 1 888 SULLAIR or 219 879 5451 ext 5623 training sullair com www SullairTraining com Or Write Sullair 1 Sullair Way Michigan City IN 46360 Attn Training Department Sullair Parts Service 1 888 SULLAIR or 219 879 5451 ext 5623 www sullair co...

Page 3: ...COALESCING FILTERS User Manual US EN 3 02250247 389 R02 Subject to EAR EAR99 and related export control restrictions ...

Page 4: ...ct description 15 4 2 Product overview 15 4 3 Product identification 16 4 4 Functional description 18 4 4 1 Filtration 18 4 4 2 Condensate drainage through the float drain 19 4 4 3 Condensate discharge by SULLIMAX 20 4 5 Scope of delivery 20 4 6 Name plate 21 4 7 Filter element sticker 22 4 8 Maintenance sticker for filter element exchange 22 5 Technical data 23 5 1 Filter performance data 23 5 2 ...

Page 5: ...ictions 10 Shutting down 42 11 Disassembly 43 11 1 Warning 43 11 2 Disassembly work 44 12 Disposal 46 12 1 Warning 46 12 2 Disposal work 46 13 Spare parts and accessories 47 13 1 Replacement parts 47 13 2 Accessories top attachments 47 13 3 Accessories bottom attachments 48 14 Troubleshooting and repair FAQ 51 ...

Page 6: ... Changes to technical data and images Changes 02 14 20 R02 Changes to technical data and images Changes This installation and operating manual referred to in the following as the manual must be legible and must be stored near the product at all times The manual must be included if the product is sold or handed over to another party NOTE Observe the manual This manual contains all basic information...

Page 7: ...tion that must be observed in handling the product and to ensure safe and optimal operation 1 3 1 In documentation Symbol pictogram Description explanation General hazard symbol danger warning caution Pressurized system Observe the installation and operating manual General instructions Use FFP 3 respirator Wear safety shoes Wear protective gloves liquid resistant Wear hearing protection Wear safet...

Page 8: ...r element exchange Observe the installation and operating manual This symbol is only indicated on the type plate 20 Maintenance sticker for filter element exchange This sticker notes when the filter element should be exchanged next and indicates that the installation and operating manual must be observed 4042767 W1234567 001 Flow 330H www sullair com MADE IN GERMANY 02250244 273 Filter element sti...

Page 9: ...ppropriate connections pipe diameters and installation space Only use the filter and accessories to process fluid group 2 compressed air free from aggressive and corrosive components in accordance with Pressure Directive 2014 68 EU Only use the filter and accessories in non explosive areas Only use the filter and accessories in areas not exposed to direct sunlight or heat sources and in areas not ...

Page 10: ...possible to indicate all possible misuses in advance If the operator knows of misuses of the filter or accessories that are not listed here the manufacturer must be informed of these promptly 1 6 Warranty and liability The operator and user must take the proper use into consideration The operator shall be solely responsible for any action not described here and any use going beyond that described ...

Page 11: ... all the skills necessary to safely complete any actions associated with compressed and pressurized systems to recognize potential hazards independently and take measures to prevent those hazards These skills include in particular experience in handling measurement control and regulation technology as well as an understanding of regional applicable laws standards and directives related to compress...

Page 12: ... and signal word A Type and source of danger F Possible consequences for failure to observe the hazard in the order of severity E Measures to avoid the hazard Structure of the safety information SIGNAL WORD Type and source of danger Safety indications Possible consequences if the hazard is not observed Measures to avoid the hazard Signal words according to ISO 3864 and ANSI Z 535 6 DANGER Imminent...

Page 13: ...tials Install all pipelines without mechanical tension Avoid vibrations occurring in the pipeline network by using vibration dampers Carefully observe the installation and operating instructions in this manual Carefully observe inspection and maintenance intervals Permanently install inlet and outlet lines Do not make modifications on the product DANGER Use of incorrect replacement parts accessori...

Page 14: ... resistant manner Transport and handle packaging according to the label observe hoist attachment points and center of gravity keep alignment vertical do not throw etc Use proper functional transportation equipment and hoists Observe permitted transportation and storage parameters Do not store the product exposed to direct sunlight and heat sources For permitted storage and transportation condition...

Page 15: ...ct overview The filter consists of the following components 4 5 7 8 Fine filter Type Material no Lot Year Element Element mat no Min max working temperature TS Max working pressure PS Volume Test pressure PT Connection S040FWF 4002618 201420 2014 04F 4002707 2 60 C 35 140 F 1 5 16 bar 22 232 psi asd 23 bar 334 psi pipe G 3 8 drain G 1 2 Fluidgroup 2 PED 97 23 EC Cat Beko TECHNOLOGIES http www beko...

Page 16: ...abbreviation Each abbreviation stands for a filter component and is divided into the following categories 1 Filter elements 2 Size Housing 3 Bottom attachments The following section explains the product designation using the example SXTH0025F SXT H 0025 F 1 1 2 3 3 2 Anbauteile unten Anbauteile oben Filterelemente Baugröße Gehäuse 0025 0030 0050 0080 0100 0125 0160 0200 0250 0330 0450 0500 0600 08...

Page 17: ... ISO 8573 1 Long Description 1 CS Coarse filter 2 5 5 4 4 Coarse filter F Fine filter 0 5 1 0 05 2 2 General purpose filter H Micro filter 0 1 0 3 0 005 1 2 1 Oil removal filter 1 depending on ambient conditions and operating parameters class 1 1 may be achieved Size Housing Position no Size Designation 2 0025 Filter housing 0030 0050 0080 0100 0125 0160 0200 0250 0330 0450 0500 0600 0800 1000 130...

Page 18: ...l and water droplets in the filter material are separated Gravity causes the liquid part of the filter material to move down drip and collect below in the filter container From there it is manually or automatically drained Over time particles build up in the filter material The flow resistance differential pressure of the filter element increases as a consequence The degree of particle load or con...

Page 19: ...owing float drain is used to drain the condensate Open when depressurized NO normally open at an operating pressure 7 25 psi g the float drain opens Float drain opens Float drain closes 3 2 1 3 2 1 The float drain is delivered in the position Automatic drainage The knurled head screw is screwed down to the stop To test the drainage function or release pressure to the filter to complete maintenance...

Page 20: ...am trap Further information is provided in the SULLIMAX installation and operating manual 4 5 Scope of delivery The following table shows the scope of delivery for the filter Image Description explanation Filter INFORMATION Possible product combinations i The scope of delivery may vary depending on the product combination For further information on possible product combinations see 4 3 Product ide...

Page 21: ...x working pressure PS Max working pressure range Volume Housing volume Test Pressure PT Test pressure Connection Threaded connections pipe NPT 2 Inlet pipe threaded connection drain G 1 2 Condensate drain threaded connection NOTICE Handling the type plate Do not remove or cover the name plate and protect it against damage For more information regarding the symbols printed on the type plate see 1 3...

Page 22: ... Sticker on the filter element base Filter element sticker view of filter element base Position no Explanation description 1 SAP order no 2 Lot 3 Indication of place of manufacturing 4 Sullair material number 5 Description of the filter and the filter element 6 Manufacturer website 4 8 Maintenance sticker for filter element exchange The next upcoming filter element exchange is entered on this stic...

Page 23: ...25 160 200 250 Differential pressure psi saturated CS Av 0 94 F 1 45 1 96 2 32 3 48 1 89 2 76 2 76 3 48 1 67 H 1 67 2 32 2 47 3 91 2 25 3 19 3 05 3 99 1 96 Min max operating pressure psi g 22 232 Min max Operating temperature F 35 140 Load test in accordance with AD2000 10000 load changes pressure differential 46 41 psi at 232 psi g CRN Canadian Registration No 0E07304 2C Weight lb 1 65 1 65 1 87 ...

Page 24: ...e F 35 140 Load test in accordance with AD2000 10000 load changes pressure differential 46 41 psi at 232 psi g CRN Canadian Registration No 0E07304 2C Weight lb 9 92 11 24 11 24 13 44 15 65 43 87 49 82 57 10 65 92 Volume gal 0 785 0 898 0 898 1 117 1 384 3 672 4 359 5 151 6 129 1 Volume flow rate at 101 53 psi g based on 68 F and 14 5 psi a 5 2 Filter element performance data The performance data ...

Page 25: ...ed Runner Zinc cast seal FKM O rings Standard NBR oil free FKM Float drain Plastic Brass NBR Manual drain Brass nickel placed Wall bracket Stainless steel Sticker PCV soft poly acrylate adhesive SULLIMAX See SULLIMAX installation and operating manual Differential pressure gauge See differential pressure gauge installation and operating manual Oil check indicator See oil check indicator installatio...

Page 26: ...250247 389 R02 Subject to EAR EAR99 and related export control restrictions 6 Dimensions E A G NPT G NPT G NPT G NPT C2 C2 D 72 2 835 C1 C4 B B 65 2 559 134 5 276 36 1 417 C3 D H H F SULLIMAX 31 114 4 488 SULLIMAX 32 118 4 646 mm inch 56 2 205 ...

Page 27: ... 87 7 87 7 87 7 87 7 87 11 81 11 81 11 81 11 81 11 81 C3 inch 8 19 8 19 9 37 11 54 12 13 12 13 14 88 16 26 15 12 17 20 19 17 19 17 22 99 27 64 26 85 30 94 35 67 41 50 C2 inch 7 09 7 09 8 27 10 43 11 02 11 02 13 78 15 16 14 37 16 46 18 43 18 43 22 24 26 89 26 38 30 47 35 20 41 02 C1 inch 14 45 14 45 15 63 17 80 18 39 18 39 21 14 22 52 21 73 23 82 25 79 25 79 29 61 34 25 33 74 37 83 42 56 48 39 B in...

Page 28: ...carrying out any assembly installation maintenance and repair work Before pressurizing the system check and tighten all pipe connections Pressurize the system slowly Avoid pressure surges and high pressure differentials Install all pipelines without mechanical tension Avoid vibrations occurring in the pipeline network by using vibration dampers Pipelines must be able to support the additional weig...

Page 29: ... filter head Condensate drain on the filter base 2 Depressurize pipeline system or relevant pipe section 3 Observe the filter dimensions and ensure required space for installation See 6 Dimensions on page 26 4 Pipelines must be able to support the additional weight of the filter Additional attachments should be mounted if necessary 5 Pipelines must be free from contamination and corrosion Check pi...

Page 30: ...via arrows 2 and a raised marking 3 on the housing head This must be aligned as shown The safety runner 1 must always be easily accessible on the front side For maintenance and repair work it is recommended to install a bypass line 4 and shut off valve 5 4 5 1 Attach sealing material e g PTFE band EN 837 2 to the pipe ends 2 Screw pipe thread into the filter inlet until the connection is solid and...

Page 31: ... Preconditions Tool Material Protective equipment none none none Preparatory work 1 Completed installation with leak test Picture Description Automatic drain Mechanically open 1 Turn the knurled head screw on the float drain from mechanically open counter clockwise left to automatic drainage Picture Description 1 3 2 2 Slowly open the shut off valve 1 on the inlet side 3 Slowly open the shut off v...

Page 32: ...ning CAUTION Improper cleaning and use of incorrect cleaning agents Improper cleaning and the use of incorrect cleaning agents could result in slight injuries and health or property damage Never clean the device with a wet cloth Do not use abrasive or aggressive cleaning agents or solvents that could damage the external coating e g labels type plate corrosion protection etc Do not clean or operate...

Page 33: ...resistant Safety glasses with side protection goggles Hearing protection Class FFP 3 respirator Safety shoes To clean the filter use a damp but not wet cotton cloth or disposable tissue and a mild conventional detergent or soap 1 Spray the cleaning agent on a new cotton or disposable cloth 2 Rub over the entire component 3 Then dry the device with a clean cloth or let it dry at room temperature 9 ...

Page 34: ... Phillip s head size 0 10 inch 2 5 mm New float drain with included adapter Protective gloves liquid resistant Safety glasses with side protection goggles Hearing protection Class FFP 3 respirator Safety shoes Preparatory work 1 Open any bypass lines Picture Description 1 1 1 Close the shut off valves upstream and downstream of the filter or relevant system section 2 2 Turn the knurled head screw ...

Page 35: ...g screw on the safety runner 4 Push the safety runner down 5 6 5 Unscrew housing body 6 Remove housing body by pulling downwards 7 8 Use the adapter included with the float drain with SW13 to unscrew the float drain 7 Turn the float drain with adapter counter clockwise to unscrew 8 Pull the float drain upwards and out of the housing body ...

Page 36: ...strictions 9 9 Dispose of the float drain appropriately according to regional regulations For more information see 12 Disposal on page 46 10 10 Insert new float drain in the housing body 11 12 11 Turn the float drain counter clockwise by hand into the housing body 12 Tighten the float drain using the adapter ...

Page 37: ...after installation 15 14 14 Push the safety runner up 15 Tighten the locking screw on the safety runner 16 16 16 Slowly open the shut off valves upstream and downstream of the filter or relevant system section 17 17 Turn the knurled head screw on the safety runner counter clockwise left from mechanicallyopen to automaticdrainage todoso unscrewtheknurled head screw to the stop Mechanically open Aut...

Page 38: ...d size 0 10 inch 2 5 mm New filter element Protective gloves liquid resistant Safety glasses with side protection goggles Hearing protection Class FFP 3 respirator Safety shoes Preparatory work 1 Open any bypass lines Picture Description 1 1 1 Close the shut off valves upstream and downstream of the filter or relevant system section and depressurize filter 2 If using the SULLIMAX it must be separa...

Page 39: ...t to EAR EAR99 and related export control restrictions 3 4 3 Loosen locking screw on the safety runner 4 Push the safety runner down 5 6 5 Unscrew housing body 6 Remove housing body by pulling downwards 7 7 Pull the used filter element down out of the housing head ...

Page 40: ...ntrol restrictions 8 8 Insert new filter element into the housing head Consider the direction of flow indicated on the housing head 9 9 Screw housing body onto housing head Ensure that the safety slide points forward 10 11 10 Push the safety runner up 11 Tighten the locking screw on the safety runner ...

Page 41: ...valves upstream and downstream of the filter or relevant system section 9 6 Leak test The leak test is a non destructive testing method and is used to prove the leak tightness of vacuum and overpressurized systems The leak test can be completed in different ways Sullair Corporation does not provide any recommendations The operator of the compressed system is responsible for selecting the testing p...

Page 42: ... off valve 3 of the bypass line if available 2 Close the shut off valve 2 on the outlet side 3 Close the shut off valve 1 on the inlet side Picture Description Automatic drain Mechanically open 4 Turn the knurled head screw on the float drain from automatic drainage counterclockwise left to mechanically open or press the SULLIMAX TEST button until the filter is depressurized ...

Page 43: ...Only work on the system when it is depressurized and secure the system against unintended restart Set up a safety zone around the system when carrying out any assembly installation maintenance and repair work Before pressurizing the system check and tighten all pipe connections Pressurize the system slowly Avoid pressure surges and high pressure differentials Install all pipelines without mechanic...

Page 44: ...Protective gloves liquid resistant Safety glasses with side protection goggles Hearing protection Class FFP 3 respirator Safety shoes Preparatory work 1 Open any bypass lines Picture Description 1 1 1 Close the shut off valves upstream and downstream of the filter of the system section in question depressurize the filter and secure the system against unintended pressurization 2 If using the SULLIM...

Page 45: ... restrictions 3 4 3 Loosen locking screw on the safety runner 4 Push the safety runner down 5 6 5 Unscrew housing body 6 Remove housing body by pulling downwards 7 Remove filter element 8 Remove the filter head from the pipe and close off the ends of the pipe appropriately 9 Dispose of components properly ...

Page 46: ...components and assemblies operating and auxiliary materials and cleaning agents may cause environmental hazards All components and assemblies operating and auxiliary materials and cleaning agents must be disposed of appropriately and according to regional statutory specifications and provisions In case of doubt consult regional disposal companies before disposal 12 2 Disposal work At the end of it...

Page 47: ... for 0025 0080 02250246 174 O Ring Set for 0100 0200 02250246 175 O Ring Set for 0250 0800 02250246 176 O Ring Set for 1000 1900 02250246 177 Included packing slip 13 2 Accessories top attachments Designation Image Separate documentation Differential pressure gauge with potential free contact 02250246 163 enclosed manual Differential pressure gauge without potential free contact 02250246 172 enclo...

Page 48: ... 685 enclosed manual FILTER PART NUMBER REPLACEMENT ELEMENT KIT 02250244 860 02250244 266 02250244 861 02250244 266 02250244 862 02250244 267 02250244 863 02250244 268 02250244 864 02250244 269 02250244 865 02250244 269 02250244 866 02250244 270 02250244 867 02250244 271 02250244 868 02250244 272 02250244 869 02250244 273 02250244 870 02250244 274 02250244 871 02250244 274 02250244 872 02250244 27...

Page 49: ...02250244 273 02250244 960 02250244 274 02250244 961 02250244 274 02250244 962 02250244 275 02250244 963 02250244 276 02250244 964 02250244 277 02250244 965 02250244 278 02250244 966 02250244 279 02250244 967 02250244 280 02250244 878 02250244 281 02250244 879 02250244 281 02250244 880 02250244 282 02250244 881 02250244 283 02250244 882 02250244 284 02250244 883 02250244 284 02250244 884 02250244 2...

Page 50: ...elated export control restrictions FILTER PART NUMBER REPLACEMENT ELEMENT KIT 02250244 893 02250244 293 02250244 894 02250244 294 02250244 895 02250244 295 02250244 932 02250244 281 02250244 933 02250244 281 02250244 934 02250244 282 02250244 935 02250244 283 02250244 936 02250244 284 ...

Page 51: ... for the filter element O ring was damaged during installation Purchase new filter element and o ring install carefully High pressure differential Incorrectly dimensioned unit Dimension filter with indicated operating parameters and exchange for a larger one if necessary High level of contamination Shorten maintenance interval for exchanging the filter element Stepped filtration may be necessary D...

Page 52: ...Michigan City IN 46360 USA www sullair com 1 800 SULLAIR USA only 1 219 879 5451 non USA Information and specifications are subject to change without prior notice Subject to EAR ECCN EAR99 and related export control restrictions ...

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