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Sukup Sweepway, Owner'S Installation & Operations Manual

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Sukup Sweepway Owner'S Installation & Operations Manual Download Page 45

 

Parts/Assemblies 

 

 

 

45 

6” BACKBOARD 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Varies with bin size 

REF. # 

DESCRIPTION 

QTY.  PART # 

1 

Auger support bushing assy. 

*

 

E6089 

2 

Auger connector shaft, 1" OD, 8-1/2" long 

*

 

E6704-03

 

3 

Torsion bar bracket 

*

 

E6791

 

4 

Torsion bar bracket, split 

*

 

E6792

 

5 

Auger 

*

 

*

 

6 

Auger extension 

*

 

*

 

7 

Backboard 

1 

*

 

8 

Screw, 5/16 – 18 x 1-3/4” 

*

 

J0570 

9 

Square U-bolt, 3/8" - 16 

*

 

J0644 

10 

Lock nut, 5/16” – 18 

*

 

J1010 

11 

Lock nut, 3/8” – 16 

*

 

J1024 

12 

Square tubing 

*

 

*

 

13 

Decal, Danger, Auger Running 

1 

L03061

 

Summary of Contents for Sweepway

Page 1: ...instructions for supporting floor over unload tube 14 Added note on trimming stirring machine down augers if present 22 Updated troubleshooting solutions for increasing sweep auger capacity 40 Added d...

Page 2: ...ences to 6 8 or 10 Sweepways refer to diameter of unload tube not to diameter of sweep auger With Horizontal Unload Single Motor Drive _____ With Vertical Unload 16 _____ 20 _____ 2 Motor Drive 2 Moto...

Page 3: ...Installation 24 Cluster Buster Installation 26 Powerhead Options 28 Horizontal with Single Motor Drive 28 Basic Vertical Auger 29 Two Motor Drive 30 One Motor Drive 30 Top Drive 31 Incline 32 Adjusti...

Page 4: ...Limited Warranty 4...

Page 5: ...zards and safety precautions that need to be taken to avoid personal injury or death Always keep children away from bins and vehicles with flowing grain Make no unauthorized modifications to machine M...

Page 6: ...y during operation Keep away from all moving parts Keep all shields in place SHUT OFF AND LOCK OUT all power before servicing Failure to follow precautions above could result in death or serious injur...

Page 7: ...1 and 4 are shipped with this manual in separate packet A3399 and have mounting instructions inside packet IMPORTANT If suggested locations are not clearly visible place safety decals in a more suita...

Page 8: ...Safety 8 Safety Decals Placement for Sweepway HORIZONTAL VERTICAL BOOT SWEEP BACKBOARD...

Page 9: ...way dimensions DIMENSION DISTANCE FROM BIN FLOOR 6 8 10 A Top of gearbox 7 1 2 7 1 2 8 1 2 B Bottom of backboard 3 2 2 5 8 C Top of backboard 11 1 4 9 7 8 12 5 8 D Top of huckbolt sleeve 11 3 4 10 3 8...

Page 10: ...32 143 5 96 207 5 181 5 203 19 8 6M 14 32 150 96 214 188 209 5 21 18 36 162 100 226 200 221 5 21 8 14 32 162 96 226 200 221 5 22 11 7M 14 5 32 5 170 96 5 234 208 229 5 24 18 36 180 100 244 218 239 5...

Page 11: ...79 49 3 15M 15 33 328 5 97 5 393 366 387 5 54 14 32 356 96 5 420 5 393 5 415 55 8 14 32 366 96 5 430 5 403 5 425 60 14 32 392 95 5 456 5 429 5 451 61 10 14 32 403 96 5 467 5 440 5 462 10 SWEEPWAY DIME...

Page 12: ...act center of bin as shown in Figs 3 and 7 Locate center of bin by taking several measurements For installation in full aeration floor NOTE If installing in existing bin with a full aeration floor it...

Page 13: ...two planks past center of bin NOTE Floor planks must run perpendicular to unload tube Position center sump so that center of top gearbox is at exact center of bin Align center sump with bin wall openi...

Page 14: ...o improve strength and stability of flooring over it Bridging can be used with Standard or Heavy Duty Double Super Supports Table 8 shows locations where bridging is needed and shows bridging kits ava...

Page 15: ...ed from bin foundation is required for unload systems using vertical boot drive Pad should be poured below level of concrete floor of bin as shown in Fig 8 Use Plenum Height table to determine pad off...

Page 16: ...b shaft in sump See Fig 10 CLUTCH SHOWN IN DISENGAGED POSITION Fig 10 STUB SHAFT 1 2 x 1 1 4 SETSCREW Using bolts and turning flighting 180 extension should be lagging not leading inside section of fl...

Page 17: ...e 1 2018 are equipped with an independent intermediate sump Follow these steps to attach pull rod 1 Remove four 4 shaft collars from pull rod 2 Attach a pull rod support clamp about 15 from independen...

Page 18: ...vet on center sump slide gate See Fig 5 Thread pull rod into nut rivet until tight Turn nut on pull rod until it is tight against slide gate As floor installation or re installation continues cut floo...

Page 19: ...s disengaged See Fig 10 Clutch disc may be adjusted by loosening bolts COMPLETING FLOOR INSTALLATION Complete installation of bin floor making sure to provide adequate support along unload tube and ne...

Page 20: ...o sprocket See Fig 17 Tighten two 2 setscrews Preparation of backboard depends on size of system For 6 attach extension bracket to backboard using four 4 3 8 bolts See Fig 18 For 8 or 10 Sweepway line...

Page 21: ...Slide a flat washer over each stud protruding from gearbox then slide studs through backboard mount bracket and attach using flat washer 15 16 spacer then a flat washer and lock washer Secure with 7 1...

Page 22: ...ting mounting bracket to backboard For attachment of 17 wheel see Fig 24 Slide gearbox assembly shaft into auger On 8 system secure with 5 16 x 1 3 4 bolts and 5 16 lock nuts On 10 system secure with...

Page 23: ...lt sweep stop to bin wall near door so it can be positioned without entering bin Bottom of stop must be 1 1 2 from floor For Sweepway with 17 drive wheel add sweep stop extension E5515 as shown in Ima...

Page 24: ...shown and align scraper holes with slots See Fig 28 Adjust scraper sections so bottoms are just below auger as shown in Fig 27 Tighten 3 8 flange nuts NOTE Setting scraper too low will limit forward...

Page 25: ...er Start unload system and allow sweep to make one complete revolution in bin to make sure there is nothing on floor that will catch on scrapers DANGER KEEP AWAY when auger is running Entanglement wit...

Page 26: ...rd using U bolt 1 4 for 6 unit 3 8 for 8 or 10 See Fig 29 On 8 or 10 Sweepway end of conduit should be about 3 1 2 as shown Fig 29 Insert 1 4 cable not provided through hole in bin and push through to...

Page 27: ...e TO OPERATE From outside of bin remove alignment rod and insert 1 4 cable through torsion bar and conduit Push cable until it comes into contact with grain over sump Attach variable speed drill to ca...

Page 28: ...to level position and tighten bolts on connector sleeve 4 Slide locking collar 26 over auger shaft protruding from unloading tube and lock onto flange bearing Tighten setscrew on locking collar 5 Mou...

Page 29: ...tacts tube Rotate spout to desired unloading direction and tighten connector sleeve 9 Place locking collar 22 over top shaft 2 Drive 5 16 x 1 3 4 rollpin 1 through hole in shaft just above bearing and...

Page 30: ...usting instructions on Page 34 9 Ensure all safety shields are in place and bolts are tight One Motor Drive Optional Equipment To aid in part identification during assembly see Pages 53 54 1 Follow St...

Page 31: ...k to be sure rollpin rests against pulley Lock locking collar in place on flange bearing 4 Tighten setscrew 10 Slide second locking collar 5 onto shaft protruding from bottom bearing end plate Not sho...

Page 32: ...shaft in incline using previously removed hardware Attach adapter ring to incline as shown in Fig 31 Loosely attach sleeve and sleeve mount adapter as shown Slide incline up to unload tube and tighten...

Page 33: ...ure that shaft in incline goes into unload auger Secure with previously removed hardware Tighten bolts on sleeve mount Attach support brackets to bin bolting them to hills of third sheet from bottom a...

Page 34: ...latch belt guard IMPORTANT Check and adjust belt tension after first five 5 and 24 hours of operation then during regular maintenance at least twice yearly Belt Cross Section Smallest Pulley Diameter...

Page 35: ...p pull rod using setscrews in shaft collars 2 Attach stationary bar 1 to connector sleeve using 3 8 bolts 5 and two rows of 3 8 nuts 6 as shown in Fig 39 3 Slide connector sleeve as needed to line up...

Page 36: ...1 to proper pull rod 2 Bolt rack and pinion opener assembly 2 to sleeve connector using three bolt holes farthest from bin wall 3 Attach center sump connector 1 to rack pinion opener using a 3 8 x 1 q...

Page 37: ...nnectors 4 3 to proper pull rod 2 Bolt rack and pinion opener assembly 2 to sleeve connector using three bolt holes closest to bin wall 3 Attach center sump connector 3 to opener using a 3 8 x 1 quick...

Page 38: ...ia or less may be swept in one stage provided anchors have been inspected and found suitable for single stage sweeping Contact bin manufacturer for further information For larger bins by others sweep...

Page 39: ...nning sweep to avoid possible damage to sweep wheel and or door DANGER When bin is nearly empty sweep auger will travel at an increasingly fast speed Keep away from auger to avoid entanglement which w...

Page 40: ...t It will increase speed by 30 3 Drive chain breaking 8 10 Sweepway Grain piling in center of bin Make sure center sump gate is fully open 4 When using an incline auger capacity is cut dramatically Mo...

Page 41: ...84 26 Lock nut 5 16 18 4 J1010 8 Lever arm 1 E5885 27 Flange lock nut 3 8 16 J1017 9 Intermed sump opener handle 1 E5888 28 Hex nut 7 16 14 4 J1035 10 Center sump opener handle 1 E5889 29 Flat washer...

Page 42: ...Parts Assemblies 42 8 10 SWEEPWAY...

Page 43: ...rier wheel bracket right 2 E7740 E7740 22 Rear carrier wheel bracket left 2 E7741 E7741 23 Cluster Buster tube 1 E79681 E79681 24 Cluster Buster plug rod assy 1 E7985 E7985 25 Scraper 36 E8430 E8430 2...

Page 44: ...e assy 6 8 E5409 E5409 E5409 5 Shaft collar 7 8 no set screw E5448 E5448 E5448 6 Shaft collar 7 8 w bolt 1 E5449 E5449 E5449 7 Clutch rod 1 8 Center sump pull rod 1 9 Independent intermediate sump pul...

Page 45: ...Auger connector shaft 1 OD 8 1 2 long E6704 03 3 Torsion bar bracket E6791 4 Torsion bar bracket split E6792 5 Auger 6 Auger extension 7 Backboard 1 8 Screw 5 16 18 x 1 3 4 J0570 9 Square U bolt 3 8 1...

Page 46: ...D 8 1 2 long E6704 03 7 Torsion bar bracket E6791 8 Torsion bar bracket split E6792 9 Torsion bar pivot bracket 1 E69771 10 Screw 5 16 18 x 1 3 4 J0570 11 Square U bolt 3 8 16 J0644 12 Huckbolt 1 4 x...

Page 47: ...8 Auger 69 5 EU8222 9 Auger connector shaft 1 1 4 OD 13 long EU9044 10 Screw 3 8 16 x 1 4 J0606 11 Bolt 3 8 16 x 1 1 4 J0616 12 Square U bolt 3 8 16 J0644 13 Screw 3 8 16 x 2 1 4 J0652 14 Huckbolt 1 4...

Page 48: ...Parts Assemblies 48 HORIZONTAL POWERHEAD MOTOR DRIVE...

Page 49: ...1 2 13 2 J1040 J1040 13 Hairpin clip 120 x 2 5 2 J5412 J5412 J5412 14 Tap bolt 3 4 10 x 6 1 J0824 J0824 J0824 15 Nut 3 4 10 1 J1051 J1051 J1051 16 Machine bushing 3 4 x 1 1 4 14ga 1 20 J1260 J1260 J12...

Page 50: ...Parts Assemblies 50 BASIC VERTICAL AUGER SWSW0052 10 17 2012 MKB Stiffened Bin Installation Non Stiffened Bin Installation...

Page 51: ...842 E5843 E57842 16 Screw 5 16 18 x 1 2 8 J0519 J0519 J0519 17 Rack pinion opener 1 E5919 E5969 18 Hex nut 5 16 18 Not shown 2 J1002 J1002 J1002 19 Decal Keep Away from Moving Parts 1 L0284 L0284 L028...

Page 52: ...Parts Assemblies 52...

Page 53: ...Parts Assemblies 53 Table applies to two motor drive and one motor drive units E5857 E5857 01 10 2020...

Page 54: ...Parts Assemblies 54...

Page 55: ...6 6 J1020 J1020 J1020 5 Shaft 1 x 15 1 4 w key 1 E90061 Shaft 1 1 4 x 15 3 4 w key 1 E54151 Shaft 2 x 18 w key 1 E54142 6 Lock nut 5 16 18 2 J1010 Lock nut 7 16 14 2 J1034 Lock nut 1 2 13 2 J1042 7 Lo...

Page 56: ...Parts Assemblies 56 TOP DRIVE...

Page 57: ...st 1 J0317 J0317 J0317 23 Belt BX42 6 8 BX46 10 2 J0200 J0200 J0215 24 Vertical shield bracket 2 E9316 E9316 E5974 25 Inner vertical shield 1 E5972 E5972 E5972 26 Bolt 5 16 18 x 1 8 J0527 J0527 J0527...

Page 58: ...Parts Assemblies 58 25 INCLINE AUGER FOR 6 UNLOAD...

Page 59: ...aring w locking collar 1 1 4 1 J0010 21 Bushing 1 x 1 1 4 x 1 1 4 1 J00811 22 Belt BX54 2 J0227 23 Pulley 14 x 1 1 4 double B groove 1 J03951 24 Spacer 3 8 1 E5739 25 Bolt 5 16 18 x 1 10 J0527 26 Bolt...

Page 60: ...1 E59442 E59443 6 Support bracket 2 EU0155 EU0155 7 Belt BX54 2 J0222 Belt BX56 3 J0238 Belt BX63 J0239 8 Pulley 14 2 belt 1 J03951 Pulley 13 6 3 belt J0389 Pulley 15 4 3 belt J0396 9 Bushing 1 1 4 bo...

Page 61: ...Parts Assemblies 61 25 INCLINE AUGER FOR 8 UNLOAD E5032 3 belt...

Page 62: ...8 J0527 25 Screw 5 16 18 x 1 1 4 4 J0550 26 Screw 3 8 16 x 1 8 J0611 27 Screw 3 8 16 x 2 1 2 4 J0655 28 Screw 3 8 16 x 3 2 J0660 29 Screw 1 2 13 x 1 1 2 6 J0730 30 Screw 1 2 13 x 3 9 J0750 31 Screw 3...

Page 63: ...Parts Assemblies 63 20 INCLINE AUGER FOR 10 UNLOAD E5010 3 belt...

Page 64: ...93 25 Screw 5 16 18 x 1 8 J0527 26 Screw 3 8 16 x 1 32 J0611 27 Screw 3 8 16 x 3 2 J0660 28 Screw 7 16 14 x 1 1 4 4 J0722 29 Screw 1 2 13 x 1 1 2 4 J0730 30 Screw 1 2 13 x 3 4 J0750 31 Screw 1 2 13 x...

Page 65: ...Parts Assemblies 65 6 SWEEPWAY CENTER SUMP...

Page 66: ...end shaft 1 E6006 23 Key 1 4 x 1 1 2 1 E9007 24 Key 1 4 x 3 4 1 G7508 25 1 flange bearing 1 J0003 26 Roller bearing 1 1 2 3 8 bore 6 J0045 27 Bolt 5 16 18 x 3 4 3 J0520 28 Screw 5 16 18 x 1 2 J0527 2...

Page 67: ...Parts Assemblies 67 8 SWEEPWAY CENTER SUMP...

Page 68: ...J0045 28 Bolt 5 16 18 x 3 4 3 J0520 29 Carriage bolt 5 16 18 x 2 1 2 3 J0589 30 Bolt 3 8 16 x 1 1 4 4 J0616 31 Bolt 3 8 16 x 1 1 4 zinc plated 1 J06161 32 Screw 7 16 14 x 1 1 2 10 J0710 33 Stud bolt 7...

Page 69: ...Parts Assemblies 69 10 SWEEPWAY CENTER SUMP...

Page 70: ...3 4 3 J0520 28 Carriage bolt 5 16 18 x 2 1 2 3 J0589 29 Bolt 3 8 16 x 1 1 4 4 J0616 30 Bolt 3 8 16 x 1 1 4 zinc plated 1 J06161 31 Screw 7 16 14 x 1 1 2 2 J0710 32 Stud bolt 7 16 14 x 2 3 4 4 J07211 3...

Page 71: ...lide gate 1 E53963 3 Sump top 1 E53964 4 Sump bottom 1 E53981 5 Slide gate 1 E53987 6 Sump top 1 E53989 7 Bearing 1 4 ID 5 8 OD 10 J0016 8 Screw 1 4 20 x 1 10 J05081 9 Screw 5 16 18 x 3 4 1 J0520 10 H...

Page 72: ...s Assemblies 72 6 8 10 SWEEPWAY INTERMEDIATE SUMPS QTY varies with sump size REF DESCRIPTION QTY PART 1 Bearing 1 4 ID 5 8 OD J0016 2 Screw 1 4 20 x 1 J05081 3 Hex nut 1 4 20 J0990 4 Lock washer 1 4 J...

Page 73: ...plate w grease zerk cup Sl 1 E59021 12 Gear 21 tooth w 1 1 4 bore 1 F4742 13 Drive in grease zerk 1 4 1 J3605 14 Shaft 8 3 8 x 1 3 8 w keyway 1 E5901 Shaft 8 601 1 3 8 w keyway 1 E5908 15 Square key...

Page 74: ...ock nut 3 4 16 1 J1055 14 Split lock washer 5 16 8 J1200 15 Machine bushing 3 4 x 1 1 4 14ga 1 J1260 16 Machine bushing 1 14ga 1 J1265 17 Machine bushing 1 3 8 10ga 1 J1275 18 1 2 center sunk hex head...

Page 75: ...16 18 x 1 8 J0527 15 Lock nut 3 4 16 1 J1055 16 Split lock washer 5 16 8 J1200 17 Machine bushing 3 4 x 1 1 4 14ga 1 J1260 18 Machine bushing 1 1 4 14ga 1 J1273 19 Machine bushing 1 3 8 10ga 1 J1275...

Page 76: ...ng cup 2 23 32 OD 1 J0115 13 Machine bushing 1 14ga 1 J1265 14 Street elbow 1 2 x 90 upper sump 1 J2520 15 Lock nut 3 4 16 thin nylon 1 J1055 16 Gear 21 teeth 1 1 4 bore 1 F4742 17 Gear 14 teeth 1 F47...

Page 77: ...ey 3 8 x 1 1 4 1 G5315 11 Bearing 1 3 8 ID 1 J0027 12 Cup 3 3 8 OD 1 J0028 13 Cup 2 23 32 OD 3 J0115 14 Tapered bearing 1 3 8 3 J0120 15 Screw 3 8 24 x 1 18 J0612 16 Thin nylon lock nut 1 1 8 12 1 J10...

Page 78: ...GEARBOX BEARING SUPPORT SLIDE PLATE E5317 6 E5339 8 10 REF DESCRIPTION QTY 6 PART 8 10 PART 1 Bearing 1 1 4 ID 2 1 2 OD 2 J0060 NA Bearing 1 1811 ID 2 8346 OD 1 NA J00599 2 Snap ring 2 047 1 NA J3599...

Page 79: ...RT 8 10 PART 1 Clutch arm weldment 1 E53131 NA NA E5351 2 Clutch shifter support bracket 1 E5311 NA NA E5352 3 Bearing 3 4 cam follower 2 J0035 J0035 4 Screw 3 8 16 x 1 2 J0606 J0606 5 Lock nut 3 8 16...

Page 80: ...4 Spacer 2 E5966 5 Pinion gear 1 E5961 6 Key 1 4 x 1 1 2 1 E9007 7 Screw 5 16 18 x 1 3 4 8 J0579 8 Split lock washer 5 16 8 J1200 9 Hex nut 5 16 18 8 J1002 10 Shaft collar 1 1 J1335 11 Machine bushin...

Page 81: ...Spacer 2 E5966 5 Pinion gear 1 E5961 6 Key 1 4 x 1 1 2 1 E9007 7 Screw 5 16 18 x 1 3 4 8 J0579 8 Split lock washer 5 16 8 J1200 9 Hex nut 5 16 18 8 J1002 10 Shaft collar 1 1 J1335 11 Machine bushing 1...

Page 82: ...00 3 E60121 01 E60121 01 4 Back plate 9 25 Dia 2010 1 E6088 E6088 5 Drive shaft w 8 tooth sprocket 1 E6049 E6049 6 Self drilling screw 1 4 14 x 2 1 4 6 J05041 J05041 7 Flat washer 3 4 1 J1130 J1130 8...

Page 83: ...a single black rubber tread NOTE Green poly tread is for use on Hawk Cut flashing Black rubber tread is for use on perforated flashing ITEM DESCRIPTION 8 PART 10 PART QTY 1 Drive wheel w green tread...

Page 84: ...1 Bushing 3 4 ID 1 3 4 OD 4 J00745 J00745 12 Thrust washer 3 4 ID 1 1 4 OD 3 J00746 J00746 13 Bushing 1 15 16 ID 2 1 8 OD 1 J00817 J00817 14 Screw 1 4 20 x 1 2 1 J05083 J05083 15 Screw 5 16 18 x 3 12...

Page 85: ...Rubber wheel 6 w bushing 1 J7271 4 U bolt 3 8 16 4 J0644 5 Bolt 3 8 16 x 3 1 4 1 J0663 6 Flat washer 3 8 2 J1117 7 Hex nut 3 8 16 8 J1020 8 Split lock washer 3 8 8 J1205 9 Lock nut 3 8 16 1 J1025 REF...

Page 86: ...r bushing 1 E6065 E6065 3 Screw 3 8 16 x 1 1 J0606 J0606 4 Hex nut 3 8 16 1 J1020 J1020 5 Lock washer 3 8 1 J1205 J1205 REF DESCRIPTION QTY 10 PART 1 Bearing support bracket 1 E60912 2 Bearing support...

Page 87: ...1 5 8 188 H6610 All motors are TEFC Totally enclosed fan cooled MOTOR PULLEYS DIA BORE GROOVE SINGLE DOUBLE TRIPLE 3 1 2 OD 5 8 B J0309 7 8 B J0310 J0315 1 1 8 B J0312 J0317 1 3 8 B J0313 J0318 J0331...

Page 88: ...E58091 1 x 10 w hole Pre 1990 E5809 E5809 1 5 8 x 13 5 8 w hole Pre 1990 E58241 1 1 4 x 12 3 8 w hole E97711 1 x 1 1 4 x 12 3 8 repl w hole E9753 2 x 15 5 8 w hole 1998 E58243 Flinger E5416 E5689 E56...

Page 89: ...9M E64541 30 31 E6455 33 34 E6456 36 11M E6457 37 1 E6457 42 E6472 E64582 42 8 13M E6472 E64584 43 3 E6472 E64591 48 E6472 E64602 49 3 15M E6472 E64611 54 E6472 E64621 55 8 E6472 E64631 60 E6472 E646...

Page 90: ...E11880 70 1 2 E11880 70 1 2 E11880 70 1 2 54 E10854 E11881 47 1 2 E11880 70 1 2 E11880 70 1 2 E11880 70 1 2 E11882 34 1 2 60 E10860 E11881 47 1 2 E11880 70 1 2 E11880 70 1 2 E11880 70 1 2 E11880 70 1...

Page 91: ...____________________________________________________________ ____________________________________________________________________________________________ ______________________________________________...

Page 92: ...________________________ Office phone ___________________________ Fax ___________________________________ In Case of Emergency Have emergency numbers and written directions to your location near a pho...

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