Sub-Zero 600-2 Series Service Manual Download Page 1

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subzero.com 800.222.7820

600

Service Manual

Summary of Contents for 600-2 Series

Page 1: ...Component Access Removal 59 subzero com 800 222 7820 600 Service Manual...

Page 2: ...dures in such a way as to simulate which components would need to be removed first in order to gain access to other components When following a component removal proce dure it may be necessary to refe...

Page 3: ...m fan and light switches Bottom Mount Stainless Steel Grille 601R 2 601RG 2 601F 2 The bottom mount stainless steel grille consists of a lower and upper grille section The lower grill section uses a c...

Page 4: ...to the unit with screws Pegs on the back of the inner grille frame fit into keyhole slots in the outer grille frame Inner Grille Frame Removal To remove the inner grille frame See Figure 7 4 1 Lift in...

Page 5: ...flange To remove a drain pan See Figure 7 7 1 Remove lower grille section 2 Remove kickplate 3 Push drain pan up and out from underneath Drain Pan All models except 601 s The drain pan slides in from...

Page 6: ...witch out of the opening in upper grille section Light and Fan Switch All models except 601 s Light and fan switches are mounted in top mainframe To remove a switch first remove the grille then See Fi...

Page 7: ...plate then See Figure 7 11 1 Loosen mounting screw holding valve to bracket 2 Lift valve until screw head aligns with large section of key hole slot 3 Push valve back until screw head clears bracket t...

Page 8: ...th handle and or handle side trim is secured to the door with screws The screw heads are then concealed by a magnetic trim strip To remove a full length handle or handle side trim See Figure 7 15 1 Pr...

Page 9: ...ngernail putty knife or similar device then pull rivets out 2 Pull panel down and disconnect ribbon cable NOTE When reassembling make sure blue side of ribbon cable is up when connecting to dispenser...

Page 10: ...ht 3 Pull bottom of assembly out while lifting up NOTE When reassembling top edge of liner must fit into the groove at bottom of dispenser assembly Dispenser Assembly 685 2 695 2 The dispenser assembl...

Page 11: ...AND OR DAMAGE TO APPLIANCE SEE APPROPRIATE DOOR REMOVAL PROCE DURES ON FOLLOWING PAGE To remove a door the door closer assembly must be disconnected fist excluding 611 2 and 650 2 Door Closer Disconn...

Page 12: ...oser arm down off of door hinge stud Door Removal To remove a door See Figures 7 27 and 7 28 1 Disconnect electrical leads at top cabinet hinge 2 Extract top cabinet hinge mounting bolts 3 Lean door a...

Page 13: ...freezer drawer fully 2 Extract the Allen head screws that pass through the drawer slide rail assemblies into the rear of the drawer front assembly 3 Pull drawer front assembly from drawer slide rails...

Page 14: ...3 Remove aluminum tape from top corner 4 Remove nut from bottom hinge stud if applicable 5 With a T 20 6 lobe bit extract mounting screws 6 With a small Phillips head bit extract screw at top of main...

Page 15: ...e on slides under one refrigerator com partment shelf Remove the utility basket from under the shelf assem bly by pulling basket out and lifting at front See Figure 7 33 Reverse to reinstall Compartme...

Page 16: ...fuser See Figure 7 35 1 Slide fingers over top of retaining clips and rotate down 2 With clips open lift diffuser up and slide toward rear of unit until center of T slots line up with the pegs 3 Then...

Page 17: ...1 With a small flat blade screwdriver or similar tool wedged between front of carriage assembly and front of crisper slide pry carriage assembly up to break silicone seal 2 Lift carriage assembly up...

Page 18: ...the control board the light diffuser must first be removed then See Figures 7 40 and 7 41 1 Extract screws securing control enclosure to ceiling of compartment 2 Lower back of enclosure while pulling...

Page 19: ...Observe orientation of membrane switch ribbon cable so it can be reconnected correctly 2 If applicable disconnect control board from control panel assembly 3 Extract back row of screws from panel ass...

Page 20: ...Expand the two tabs at middle of control board out ward while pulling back of board away from wall 5 Expand the two forward tabs outward that hold LCD in position 6 Pull control board away from wall...

Page 21: ...water reservoir tank the WATER button at the door dispenser must be depressed for approximately two minutes to refill the tank Refrigerator Evaporator Cover All Models The bottom of an evaporator cove...

Page 22: ...removed first then See Figure 7 49 1 Disconnect fan electrical leads 2 Extract mounting screws and pull assembly from unit Refrigerator Accent Light 15 Watt Light Strip 601RG 2 611G 2 650G 2 Refrigera...

Page 23: ...hermistor wires to remove it 2 Extract mounting screws an pull thermistor from unit Refrigerator Evaporator Thermistor All Models The refrigerator evaporator thermistor is inserted into the third open...

Page 24: ...oks into slots and lower front of shelf Upper Light Diffuser 601F 2 The side frames of the light diffuser have four inverted T shaped slots two each side which slide up over pegs protruding from the s...

Page 25: ...tly and lift up and out NOTE When reinstalling freezer glass shelf make sure flange at top of freezer basket center slide support sets into the channel in freezer glass shelf front Icemaker Assembly 6...

Page 26: ...wire leads attach to the wire harness behind the drain trough enclosure To remove the compartment thermistor the drain trough enclosure must be disconnected from the back wall first then See Figure 7...

Page 27: ...onnected from back wall then See Figure 7 62 1 Disconnect heater from wire harness 2 Peel heater from bottom of drain trough NOTE When replacing the drain trough heater bottom of drain trough must be...

Page 28: ...t row of screws with keyhole slots 5 Lower panel assembly down and pull out Freezer Evaporator Fan Shroud Assembly 601F 2 The Evaporator fan shroud assembly is secured to the ceiling of the compartmen...

Page 29: ...defrost terminator the light diffuser freezer glass shelf and evaporator cover must be removed first then See Figure 7 69 1 Disconnect terminator electrical leads 2 Pull terminator off of evaporator...

Page 30: ...structions in the Exterior Cosmetic Mechanical section as the upper basket is part of the drawer assembly To remove upper basket assembly See Figure 7 72 1 Pull upper basket fully forward 2 Lift front...

Page 31: ...ull the slide from the side wall See Figure 7 75 Freezer Drawer Slide Rail Assembly 611 2 611G 2 650 2 650G 2 Start w Serial 2354455 The drawer slide rail assemblies are attached to the full extension...

Page 32: ...tabs on sides of switch and push switch out of enclosure Freezer Compartment Thermistor 611 2 611G 2 650 2 650G 2 Prior to Serial 2354455 The freezer compartment thermistor is located inside the swit...

Page 33: ...r baskets and the icemaker then See Figure 7 82 1 Extract switch box mounting screws 2 Flip the switch box over and disconnect switch elec trical leads 3 Depress the tabs at back side of switch and pu...

Page 34: ...e seal at right side of evapo rator cover 2 Extract screws from evaporator cover back front 3 Pull left side of evaporator cover down and discon nect electrical leads to lights 4 Continue pulling cove...

Page 35: ...ly must be removed first then See Figures 7 87 1 Disconnect terminator wire leads from wire harness 2 Pull terminator off of tubing Defrost Heater 611 2 611G 2 650 2 650G 2 The defrost heater is inser...

Page 36: ...lf up and align hooks at back corners with slots in shelf ladders then insert hooks into slots and lower front of shelf Upper Light Diffuser 632 2 642 2 661 2 Side frames of light diffusers have inver...

Page 37: ...ly 2 Push panel assembly back to line up front row of screws with keyhole slots 3 Lower panel assembly down and pull out Freezer Basket Assembly 632 2 642 2 661 2 To remove freezer basket assembly See...

Page 38: ...61 2 The ice bucket carriage assembly rollers are captivated by the ice bucket slides attached to each side wall To remove the ice bucket carriage assembly remove the ice bucket first and push the ice...

Page 39: ...the shelf front hold the duct shelf to supports in the side walls To remove the freezer duct shelf assembly remove the freezer light diffuser freezer shelves and ice bucket first then See Figures 7 99...

Page 40: ...Figures 7 102 1 Disconnect evaporator fan wire leads from wire har ness 2 Extract retaining screws at top of evaporator fan shroud 3 Pull fan assembly up slightly forward and out Freezer Evaporator Co...

Page 41: ...sembly and evaporator cover first then See Figures 7 105 1 Disconnect heater wire leads from wire harness 2 Extract screws which secure evaporator to rear wall of freezer compartment 3 Rotate evaporat...

Page 42: ...he end caps over the molded retaining ribs of the door liner Lift up and out to remove push in and down to install See Figure 7 107 Freezer Compartment Shelf Removal Adjustment 685 2 695 2 Remove and...

Page 43: ...mpartment by two rows of screws The front row which is hidden passes through spacers and fit into keyhole slots in the panel assembly The back row of screws hold the assembly in place To remove a uppe...

Page 44: ...grooves in the lower evap orator cover assembly To remove the light Diffuser the freezer evaporator front cover assembly must be removed first then slide the glass forward See Figure 7 114 NOTE There...

Page 45: ...r rear duct is secured by slots in the side flanges fitting over pegs at the bottom of each shelf ladder At the top screws hold the rear duct to the lower evaporator cover assembly To remove the air d...

Page 46: ...must first be removed then See Figure 7 120 1 Extract mounting screws from rear wall 2 Extract mounting screws from mullion wall 3 Pull ice bucket mainframe assembly down slightly and disconnect icem...

Page 47: ...ube heater from drain tube NOTE When replacing the drain tube heater it is nec essary to insert it a minimum of 3 into the drain tube Evaporator Defrost Heater 685 2 695 2 To access and remove the def...

Page 48: ...he end caps over the molded retaining ribs of the door liner Lift up and out to remove push in and down to install See Figure 7 124 Freezer Compartment Shelf Removal Adjustment 685 2 695 2 Remove and...

Page 49: ...ab to the right of the diffuser glass then slide the glass to the right See Figure 7 128 NOTE There is no upper light diffuser in the freezer The light bulbs are located directly behind the upper fron...

Page 50: ...ed then See Figure 7 131 1 Extract screws from bottom flange 2 Extract screws from top flange 3 Lower evaporator front cover down and disconnect lighting electrical leads Freezer Compartment Thermisto...

Page 51: ...nd the rear wall with screws To remove the ice bucket mainframe assembly the juice can rack and evaporator front cover light assembly will need to be removed first then See Figure 7 134 1 Extract moun...

Page 52: ...ver a screw secures it to the evap orator cover assembly To remove the freezer fan cover assembly the juice can rack evaporator front cover light assembly and lower evaporator cover light assembly wil...

Page 53: ...ove the freezer evaporator thermistor the juice can rack evaporator front cover light assembly lower evaporator cover light assembly freezer fan cover and evaporator cover assembly will need to be rem...

Page 54: ...front cover light assembly lower evap orator cover light assembly freezer fan cover and evaporator cover assembly will need to be removed first then See Figure 7 143 1 Extract the screws from the back...

Page 55: ...e slot 3 Push valve back until screw head clears bracket then lower valve and pull forward 4 Disconnect electrical leads from valve 5 Disconnect water lines from valve Condenser Fan 601R 2 601RG 2 601...

Page 56: ...rab blade and motor while turning nut coun terclockwise b Then pull the blade from the motor shaft Dual Water Valve 685 2 Prior to Serial 2271174 695 2 Prior to Serial 2269189 NOTE The water valve on...

Page 57: ...reen approximately 3 8 9 5 mm before brazing See Figure 7 150 NOTE Filter drier outlet must be facing downward in order to function properly Compressor 601R 2 601RG 2 601F 2 The Compressor is secured...

Page 58: ...in access to condensate heater tubing 3 Using a tube cutter cut condensate loop inlet and outlet NOTE It is not recommended to sweat tubing apart Doing so will induce moisture into the sealed system C...

Page 59: ...rom the sealed system See Figure 7 154 1 Extract screws which hold evaporator to rear wall 2 Pull bottom of evaporator up and rotate heat exchanger out 3 With a file score a line around capillary tube...

Page 60: ...applicable or 1 or less from suction line connection point 5 With a tin snips or similar tool cut heat exchanger in compartment as close to tubing channel as pos sible 6 In lower compressor area use a...

Page 61: ...reen approximately 3 8 before brazing See Figure 7 159 NOTE Filter drier outlet must be facing downward in order to function properly Compressor All Models except 601 s Compressors are secured to the...

Page 62: ...en replacing an evaporator the filter drier must also be replaced NOTE When removing a freezer evaporator the evap orator thermistor defrost terminator and defrost heater must also be removed and reus...

Page 63: ...ut evaporator outlet 1 or less from accumulator if applicable or 1 or less from suction line connection point 5 With a tin snips or similar tool cut heat exchanger in compartment as close as possible...

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Summary of Contents for 600-2 Series

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Sub-Zero 600-2 Series, Service Manual

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Summary of Contents for 600-2 Series

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