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STUDER INNOTEC

                        

 

 

 

 

 

  

XP-COMPACT 

 

 

User manual    

 

 

   XP-COMPACT V2.0 E

 

 

                         

13

 

perature synchronizes the relay with the alarm signal. In this way, for example, an emergency back 
up system can be started without any break in the energy supply.   

4.6.4 Battery 

Condition 

Deep discharging of the lead-acid batteries leads to high losses in capacity and early aging. This is 
why battery condition is continuously controlled and supervised. With low voltage the inverter 
switches off. The LED 12 „L/H Batt.“ is lit and the LED 13 „OFF“ blinks. When the battery voltage 
gets up to 12.1V / 24.2V / 48.4V, the Inverter switches on automatically. One minute before the 
Inverter switch off due to low voltage it gives out an acoustic alarm signal. If the Auxiliary Contact 
has been programmed to detect the low voltage then it synchronizes the aux. contact with the 
alarm signal. In this way, for example, an emergency back up system can be started without any 
break in the energy supply.  
The low voltage is set to 11.8V / 23.6V / 47.2V. These settings are standard for most batteries. 
These voltage levels are maintained by the built-in Battery-Management-System of XP-COMPACT 
by matching the load and the battery condition.

 

 

This setting is comparable with the levels of 10.8V/ 21.6V / 43.2, which are given for most batteries 
on nominal load.  
All voltage levels (equalization absorption floating and disconnection voltage), can be programmed 
by mean of the optional remote control.  

4.7  The Battery charger 

4.7.1  Cycle of charge 

The full automatic XP-COMPACT Battery Charger is adjusted at the factory so that most lead-acid 
and lead-gel batteries can be charged to the maximum. As soon as the minimum alternating volt-
age for the AC IN set on the Turning Knob 23 is available at the input (LED 1 AC IN is lit), the 
transfer switch is activated and the battery charger is switched on automatically (LED 2 on optional 
RCC-01 is lit). The battery is fully automatically charged matching to the charge level, the pre-
settled voltage levels and the charge current. Thanks to the built-in Float Charge System, the bat-
teries can be left connected for unlimited time with the Battery Charger switched on.  
During the charging phase the consuming appliances at the outlet AC OUT are continuously sup-
plied with power (LED 8 AC OUT is lit).  
 
The charger functions are shown in the following diagram: 

1.9

 

2.3

 

2.50

 

[V/cell]

 

2.1

 

A

 

B

 

C

 

D

20

60

40

70

[A]

A
B
C

D

t

Equalization

 

Absorption

 

Floating 

Charging current (adjusted)

Charging time

 

Egalization time

 

Absorption time

 

Floating

 

Summary of Contents for XP-COMPACT XPC 1112

Page 1: ...1112 XP COMPACT XPC 1624 XP COMPACT XPC 1648 Remote control RCC 01 Temperature sensor CT 35 Solar charge controller XPCxxxx S AC cable cover CFC 01 IP 23 top cover C IP23 User manual XP COMPACT V2 0 E STUDER INNOTEC TEL 41 0 27 205 60 80 Rue des Casernes 57 FAX 41 0 27 205 60 88 CH 1950 SION EMAIL info studer inno com ...

Page 2: ...ECTING PANEL FRONT SIDE 8 3 6 CABLING WIRING 9 3 6 1 Pre installation settings 9 3 6 2 Connection to battery 9 3 6 3 Connecting the 230Vac Consumer Appliance AC OUTPUT 9 3 6 4 Connecting the 230Vac Input AC INPUT 9 3 6 5 Connecting the Solar modules SOLAR Only with solar option 9 3 6 6 Connection to Auxiliary Contact 10 3 6 7 Connection to Temperature Sensor Temp 10 4 Control 10 4 1 DISPLAY AND CO...

Page 3: ...NUAL CONTROL OF THE AUXILIARY CONTACT 17 6 Programming 17 6 1 STANDARD SETTING 18 6 1 1 Battery voltage 18 6 1 2 Auxiliary contact 18 6 2 RESET VALUE 18 6 3 BATTERY VOLTAGES AND ABSORPTION TIME 18 6 3 1 Table of voltage and timing threshold 18 6 3 2 Set the voltage and timing threshold 18 6 4 PROGRAM THE AUXILIARY CONTACT 19 6 4 1 Principle 19 6 4 2 The programming of the Auxiliary Contact is carr...

Page 4: ...sibilities mentioned in this manual The warranty period for the XP COMPACT is 2 Years 1 3 Warranty Disclaimer We do not accept any responsibility for any damages occurring through use manipulation working situation and handling which are not explicitly mentioned in these operating instructions Following cases are not covered by the warranty High voltage at INPUT i e 48V at the Battery INPUT of XP ...

Page 5: ...st be protected from water spray and any other wet conditions The XP COMPACT may only be connected to lead acid or lead gel batteries Caution In normal use lead acid and lead gel batteries give out explosive gases Never smoke or allow a spark or flame in the vicinity of batteries The batteries must always be stored or placed in a well ventilated area they should be placed in such a way that there ...

Page 6: ...voltage and stabilized frequency In order to start large electric motors the user has the possibility to employ a short start power which is 3 times the nominal power of the XP COMPACT The inverter is protected against overload and short circuits A power stage with the latest MOS FET power transistors a toroidal transformer and a fast regulating system make up a robust and reliable inverter with h...

Page 7: ...2 5 Remote control As an option a remote control can be connected to XP COMPACT Extra display and program ming possibilities are available on the remote control see Chap 5 The remote control is supplied with a 20m long cable This cable can go to 40m long On the remote control output power and charging current are also monitored 2 3 Battery connections Lead acid batteries are normally available in ...

Page 8: ... to 80 de gree Celsius 3 3 Protection cover IP23 This cover IP23 Order ref C IP23 can be easily ins talled after the fixation of the XP COMPACT To install it release a little the too screws down and more the two up Then insert the IP 23 cover between the XP COMPACT and the wall The cover must touch the screws Lock on the four screws it s ready 3 4 Connections 3 4 1 General instructions on connecti...

Page 9: ...y polarity before connecting A wrong connection could damage the system BATTERY Temp sens AC OUT AC IN N L H G K F E C B M A N L D J A Battery Battery cable already installed B SOLAR Connecting terminal for Solar modules C Remote contr Connecting terminal for Remote Control RCC 01 D Equalize Slide switch for equalization of the Battery E Transfer delay Slide switch for Transfer Delay F Temp Connec...

Page 10: ...ED 12 Battery Low High is lit the battery charge is too low If the LED 12 Battery Low High is blinking the battery charge is too high Caution With a wrong battery voltage the XP COMPACT can be destroyed For example connecting a XPC 1112 to a 48V Battery Nevertheless if the XP COMPACT had been connected with reverse polarity it is highly probable that the fuse inside the casing is broken Before ope...

Page 11: ...g in the Remote Control The length of the cable for Remote Control should not exceed 40m We deliver it with 20m cable 3 6 7 Connection to Temperature Sensor Temp The Temperature sensor CT 35 is connected in the terminal marked Temp with a RJ11 6 connec tor The Temperature Sensor can be plugged IN or plugged OUT during any operating situation Push in the connector without forcing it until you hear ...

Page 12: ... 2 CHARGER Battery Charger is working The input voltage is out value voltage or frequency 3 SOLAR CHARGE Connected Solar modules are delivering energy 4 Program Program mode for Aux Contact 5 Contact active Auxiliary Contact is activated 6 Contact manual Aux Cont manually activated 7 Transfer system is active Input AC voltage is directly connected to AC OUT outlet Transfer system by pass is dis ab...

Page 13: ...er to start motors 4 6 1 Charge detection system Standby In order to avoid unnecessary discharge of the battery the inverter switches OFF automatically if no consuming appliance is connected and switches ON automatically again if a consuming appli ance is connected The LED 8 blinks if the inverter is in Standby Mode The switching on starting level can be adjusted with the turning knob 24 STANDBY A...

Page 14: ...and the battery condition This setting is comparable with the levels of 10 8V 21 6V 43 2 which are given for most batteries on nominal load All voltage levels equalization absorption floating and disconnection voltage can be programmed by mean of the optional remote control 4 7 The Battery charger 4 7 1 Cycle of charge The full automatic XP COMPACT Battery Charger is adjusted at the factory so tha...

Page 15: ...umer load like any other connected load to the grid or the generator His consumption should be added to the consumption of every active consumer connected at the AC output of the XP COMPACT The maximum used current used by the charger is limited to 6A This mean that the minimum required current from the source is 6A or greater If that s not the fact the charging current should be diminished propor...

Page 16: ...ections The XP COMPACT provides a break free alternating voltage for the consuming appliance A quick transfer switch is not always sensible nor is it always desired For example when the consuming appliances are operated by a small back up generator an over load of a short duration on such a generator i e start of a vacuum cleaner etc has the effect of decreasing the voltage for a short time As in ...

Page 17: ...ntrol is suitable for sur face mounting on the wall or on to a switch board It is fixed with 4 screws All operating controls and displays ex cept from level adjustment are available on the Remote Control Several extra features are implemented in the remote control A charging current monitor 25 Output power monitor 25 The battery status monitor Auxiliary contact programming Battery voltage level ad...

Page 18: ...e XP COMPACT 1 2 3 4 ON OFF batt Remote contorl 60V 0 5A max Remote control COMPACT only Dry contact The Control Input is connected in parallel to the ON OFF push button The XP COMPACT can be switched on or off through this input with an impulse button or an impulse contact Order Number for Remote Control RCC 01 Dimensions H x B x T 111 5 x 136 5 x 25mm Caution No external voltage should be connec...

Page 19: ...rpt time LED 10 13 LED 12V 24V 48V 12V 24V 48V 12V 24V 48V 12V 24V 48V 14 12 0 24 0 48 0 13 7 27 4 54 8 15 0 30 0 60 0 15 5 31 0 62 0 4 h 15 11 8 23 6 47 2 13 6 27 2 54 4 14 8 29 6 59 2 15 4 30 8 61 6 3 h 16 11 6 23 2 46 4 13 5 27 0 54 0 14 6 29 2 58 4 15 3 30 6 61 2 2 h 17 11 4 22 8 45 6 13 4 26 8 53 6 14 4 28 8 57 6 15 2 30 4 60 8 1 h 18 11 2 22 4 44 8 13 3 26 6 53 2 14 2 28 4 56 8 15 1 30 2 60 ...

Page 20: ...ogram is lit as an indication that the XP COMPACT is in program mode A lit LED shows the programmed condition for the auxiliary contact LED 10 11 12 13 factory set ting With the Push Button 20 select select the desired condition in which the contact should be acti vated With the Push Button 19 Change status confirm or change the status for this condition If desired with the Push Button 20 select s...

Page 21: ...ode the disabled functions are displayed by blinking LED So you can see in witch mode is disabled 6 5 1 Diagram of the different mode 9 Show an off LED Show a blinking LED Show a lighted LED CHARGER INVERTER AC OUT AC IN 1 2 7 8 9 All the functions are enabled This is the fac tory setting CHARGER INVERTER AC OUT AC IN 1 2 7 8 9 The inverter is disabled Only the transfer switch and the charger will...

Page 22: ...rrection PFC EN 61000 3 2 Optional solar charger 4 stages Maximum PV open circuit voltage V 25 V 45 V 90 V Maximum charge current A 30 A 30 A 20 A Working principle I U Uo Equalize every 25 cycles Shunt Shunt Shunt Battery control thresholds and times adjustable by the user only with RCC 01 Absorption time 0 4 h End charge cycle voltage 14 4 V 28 8 V 57 6 V Floating voltage 13 6 V 27 2 V 54 4 V Eq...

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