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2  LOCATION - GENERAL

2.11

 Access: 

For emergencies and maintenance the pump must be  

 

 

easily accessible.

2.12 

Protection:

 The pump must be located in a dry position, frost  

 

 

free and protected from freezing, particularly when installed in a loft    

 

(not recommended).

2.13 

Ventilation: 

Ensure an adequate air flow to cool the pump.  Separate  

 

the pump from other appliances that generate heat.  An 80 mm (3 “)    

 

air gap must be maintained around the pump.

2.14 

Safety: 

The motor casing can become very hot under normal  

 

 

operating conditions. Care must be taken to ensure it cannot be  

 

 

touched during operation.

2.15 

Water retention:

 Site the pump in a location where in the unlikely    

 

event of a water leak, any spillage is contained or routed to avoid  

 

 

electrics or areas sensitive to water damage.

2.16 

Static inlet pressure:

 Before deciding where to position the unit, check to  

 

 

ensure the static inlet and outlet heads of water above the pump (Table 1), does   

 

not exceed the maximum permitted limits.

2.17

  Ambient temperature:

 The pump must be sited in a location where the  

 

 

maximum ambient temperature does not exceed 40 

o

C.

2.18

 Pipework:

 For optimum performance pipework 

MUST

 be 22 mm (21 mm in ROI). 

 

Pipework should only reduce to 15 mm when entering terminal fitting.

2.19

  Static outlet pressure:

 The static outlet head must not exceed the values  

 

shown in table 1.

2.20 

Noise:

 The anti-vibration mounting feet and flexible hoses which are supplied    

 

as standard, and a precaution to reduce noise transmission, however care must   

 

be taken when mounting the pump that any noise is not amplified through loose  

 

panels or pipework.  

Do not screw down the pump

.

2.21 

Direction of flow:

 Ensure the water flow is in the direction of the arrow that is    

 

marked on the flow switch reed clamp (vertically upwards).

2.22

  Flexible hoses:

 Only use the Stuart Turner hose set supplied with the pump.

2.23 

Isolating valves:

  Separate system isolating valves (non restrictive) must be    

 

fitted to allow easy pump service.

2.24 

Preferred pump location:

 The pump must, for optimum performance, be sited  

 

as close as possible to and never more than 4 metres from the HOT WATER  

 

 

cylinder.  The pump should always be sited BELOW the HOT WATER take-off    

 

from the cylinder.  The pump location is also dependent on limitations of the  

 

 

static inlet and outlet heads of the installation.  For guidance on limitations and    

 

recommended location, consult the following relevant section for hot or cold  

 

 

water installation.

Summary of Contents for Monsoon S3.0 bar Single

Page 1: ...his manual covers the following products Monsoon U1 5 bar Twin Pt No 46505 Pt No 46505 ROI Pt No 46505 EXP Monsoon U2 0 bar Twin Pt No 46480 Pt No 46480 ROI Pt No 46480 EXP Monsoon U3 0 bar Twin Pt No...

Page 2: ...edge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children shall not play with the appliance Cleaning and user m...

Page 3: ...ist 4 Pre Installation 5 Important Facts read before commencing installation 6 Location 7 Pump Connections 10 Electrical Installation 13 Commissioning 16 Maintenance 18 Technical Specification 20 Trou...

Page 4: ...re the product you have purchased is correct for your region to avoid invalidating the guarantee Check the part number Example UK product Pt No 46410 ROI product Pt No 46410 ROI Export product Pt No 4...

Page 5: ...ighten pressure vessel PRE INSTALLATION CHECK z z This installation book refers to UK pipework and pumps supplied with hoses suitable for 22 mm pipework z z If you have purchased a product suitable fo...

Page 6: ...removed prior to pump installation flux damage will void any warranty 1 18 Pipework design Care should be taken in the design of pipework runs to minimize the risk of air locks e g use drawn bends ra...

Page 7: ...ptimum performance pipework MUST be 22 mm 21 mm in ROI Pipework should only reduce to 15 mm when entering terminal fitting 2 19 Static outlet pressure The static outlet head must not exceed the values...

Page 8: ...ossible to the cylinder wall Please note both flange options listed above are designed to suit 22 mm pipework If used in ROI a suitable adaptor to 21 mm pipe must be used not supplied This will ensure...

Page 9: ...the top entry Stuart flange TE Part No 27800 see Fig 5 for all models except the U4 5 bar Twin U4 5 bar Twin should only use a or d Please note both flange options listed above are designed to suit 2...

Page 10: ...fittings which are specifically designed for connection to the G female running nuts on the flexible hoses The hose end is fitted with a rubber sealing washer which is held captive within the nut asse...

Page 11: ...of 33 mm from the end to be inserted 3 Check in the mouth of the fitting that O ring nylon washer and collet are in position 4 Push pipe firmly into fitting until pencil mark is level with the top of...

Page 12: ...pipework for leaks whilst pump running and stationary before leaving the installation unattended If you have any concern either about using push in fittings or should the joint leak on final test iso...

Page 13: ...colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your connection unit proceed as follows The wire which is coloured...

Page 14: ...all cable routing and securing details are carefully noted to ensure re assembly to the same factory pattern is always maintained If the supply cord is to be changed or is damaged it must be replaced...

Page 15: ...Cord Extension The pumps are fitted with a supply cord to the following specification All models HO5VV F3 G 0 75 mm 6 Amp rated cable If the supply cord is to be extended a cord of the same specifica...

Page 16: ...ure the pump chamber is full of water before starting the pump Failure to do this could result in seal damage To ensure dry running does not occur the pump must be primed as described in priming secti...

Page 17: ...ly Note After closing the outlet there will be a small time delay before the pump stops which is normal c Any tap or control valve within the system when opened and closed will now turn the pump on of...

Page 18: ...ocated in the flexible hoses and release hose nuts connected to the pump see Section 3 Pump Connections d Remove M4 screws 2 off from inlet assembly lift brass inlet fitting with O ring and clamp away...

Page 19: ...tions on re starting pump 6 15 Water scale As water is heated scale deposits are released in areas of hard water scale can cause the mechanical seal to stick if left without use for long periods The p...

Page 20: ...let pressure 8 metres 12 metres Maximum static outlet pressure 8 metres 12 metres Maximum working pressure 600 kPa 6 bar Maximum ambient air temperature 40 o C Min Max water temperature Min 4 o C Max...

Page 21: ...0 C is considered sufficient to meet all normal requirements and will minimize deposition of scale in hard water areas Note Both ends pumping 4 5 l min and above Maximum permissible water temperature...

Page 22: ...water Air locked water feed Vent hot water pump of air Check cold feed to hot water cylinder Check water level in cold water tank and that all stopcocks and isolating valves are open Heat source not...

Page 23: ...n re start and if the water starvation condition remains present the pump will then stop operation after a 1 minute period 6 The pump will remain in the off condition for a period of 5 minutes 7 The p...

Page 24: ...should illuminate if the pump has been correctly wired z z Isolate the mains electrical power supply from the pump z z Re fit the terminal box lid ensuring no cables are trapped z z Re fit the four t...

Page 25: ...not start then slowly move the magnet up and down to a position that exceeds the extent of the reed clamp The pump should instantaneously start at some point during this extent of movement If this do...

Page 26: ...dence must be supplied that the product has been purchased within the guarantee term prior to the date of claim such as proof of purchase or the pump serial number This guarantee is in addition to you...

Page 27: ...co uk and complete a short form which will enable visitors to find your contact details on our web site installer finder Alternatively use your smartphone to scan this QR code and go straight to the f...

Page 28: ...BS EN 61000 3 3 BS EN 61000 4 2 BS EN 61000 4 3 BS EN 61000 4 4 BS EN 61000 4 5 BS EN 61000 4 6 BS EN 61000 4 11 1999 519 EC BS EN 62233 2011 65 EU IT IS HEREBY CERTIFIED THAT THE STUART ELECTRIC MOTO...

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