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Cont ...

3.13 

Typical Low Level Installation:

 

In certain installations it may be necessary to install a 90° bend on the inlet or    

 

outlet connections of the pump before the flexible hose to accommodate a low    

 

level installation.

 

Below are some preferred connection options.  All connections seal on the pump  

 

body using a fibre or rubber sealing washer.  Tap connector fittings should be    

 

used which must be of an appropriate pressure and temperature rating.

 

It is essential when using any of the fittings shown below, that a correct water    

 

tight seal is obtained between the pump body and selected fitting and also  

 

 

the flexible hose and selected fitting.  If in doubt contact the fitting manufacturer  

 

and confirm compatibility with the connection to be sealed.

 

Carefully check connections and pipework for leaks whilst pump running and    

 

stationary before leaving the installation unattended.

If you have any concern either about using push-in fittings or should the 
joint leak on final test isolate the water supplies and contact PumpAssist on  
+44 (0) 800 31 969 80.

For applications in ROI pipe sizes above should read 21 mm.

Fig. 9

G¾ female x 22 mm 
elbow tap connector.

Fibre washer.

22 mm 
elbow.

22 mm 
copper 
pipe

Fibre washer.

G¾ female x 22 mm 
tap connector.

22 mm compression to 
G¾ male.

22 mm copper pipe.

G¾ female flexible hose 
(supplied in kit).

22 mm compression to 
G¾ male.

G¾ female flexible hose 
(supplied in kit).

22 mm to G¾ 
male.

G¾ female 
flexible hose 
(supplied in 
kit).

22 mm stem elbow.

G ¾ female x 22 mm tap 
connector with flush central spigot 
and rubber sealing washer fitted 
directly to the pump terminals.

Sealing washer (sometimes 
captured in fitting)

G ¾ female x 22 mm 
swivel tap connector 
with flush central 
spigot and rubber 
sealing washer fitted 
directly to the pump 
terminals.

Summary of Contents for Monsoon S3.0 bar Single

Page 1: ...his manual covers the following products Monsoon U1 5 bar Twin Pt No 46505 Pt No 46505 ROI Pt No 46505 EXP Monsoon U2 0 bar Twin Pt No 46480 Pt No 46480 ROI Pt No 46480 EXP Monsoon U3 0 bar Twin Pt No...

Page 2: ...edge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children shall not play with the appliance Cleaning and user m...

Page 3: ...ist 4 Pre Installation 5 Important Facts read before commencing installation 6 Location 7 Pump Connections 10 Electrical Installation 13 Commissioning 16 Maintenance 18 Technical Specification 20 Trou...

Page 4: ...re the product you have purchased is correct for your region to avoid invalidating the guarantee Check the part number Example UK product Pt No 46410 ROI product Pt No 46410 ROI Export product Pt No 4...

Page 5: ...ighten pressure vessel PRE INSTALLATION CHECK z z This installation book refers to UK pipework and pumps supplied with hoses suitable for 22 mm pipework z z If you have purchased a product suitable fo...

Page 6: ...removed prior to pump installation flux damage will void any warranty 1 18 Pipework design Care should be taken in the design of pipework runs to minimize the risk of air locks e g use drawn bends ra...

Page 7: ...ptimum performance pipework MUST be 22 mm 21 mm in ROI Pipework should only reduce to 15 mm when entering terminal fitting 2 19 Static outlet pressure The static outlet head must not exceed the values...

Page 8: ...ossible to the cylinder wall Please note both flange options listed above are designed to suit 22 mm pipework If used in ROI a suitable adaptor to 21 mm pipe must be used not supplied This will ensure...

Page 9: ...the top entry Stuart flange TE Part No 27800 see Fig 5 for all models except the U4 5 bar Twin U4 5 bar Twin should only use a or d Please note both flange options listed above are designed to suit 2...

Page 10: ...fittings which are specifically designed for connection to the G female running nuts on the flexible hoses The hose end is fitted with a rubber sealing washer which is held captive within the nut asse...

Page 11: ...of 33 mm from the end to be inserted 3 Check in the mouth of the fitting that O ring nylon washer and collet are in position 4 Push pipe firmly into fitting until pencil mark is level with the top of...

Page 12: ...pipework for leaks whilst pump running and stationary before leaving the installation unattended If you have any concern either about using push in fittings or should the joint leak on final test iso...

Page 13: ...colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your connection unit proceed as follows The wire which is coloured...

Page 14: ...all cable routing and securing details are carefully noted to ensure re assembly to the same factory pattern is always maintained If the supply cord is to be changed or is damaged it must be replaced...

Page 15: ...Cord Extension The pumps are fitted with a supply cord to the following specification All models HO5VV F3 G 0 75 mm 6 Amp rated cable If the supply cord is to be extended a cord of the same specifica...

Page 16: ...ure the pump chamber is full of water before starting the pump Failure to do this could result in seal damage To ensure dry running does not occur the pump must be primed as described in priming secti...

Page 17: ...ly Note After closing the outlet there will be a small time delay before the pump stops which is normal c Any tap or control valve within the system when opened and closed will now turn the pump on of...

Page 18: ...ocated in the flexible hoses and release hose nuts connected to the pump see Section 3 Pump Connections d Remove M4 screws 2 off from inlet assembly lift brass inlet fitting with O ring and clamp away...

Page 19: ...tions on re starting pump 6 15 Water scale As water is heated scale deposits are released in areas of hard water scale can cause the mechanical seal to stick if left without use for long periods The p...

Page 20: ...let pressure 8 metres 12 metres Maximum static outlet pressure 8 metres 12 metres Maximum working pressure 600 kPa 6 bar Maximum ambient air temperature 40 o C Min Max water temperature Min 4 o C Max...

Page 21: ...0 C is considered sufficient to meet all normal requirements and will minimize deposition of scale in hard water areas Note Both ends pumping 4 5 l min and above Maximum permissible water temperature...

Page 22: ...water Air locked water feed Vent hot water pump of air Check cold feed to hot water cylinder Check water level in cold water tank and that all stopcocks and isolating valves are open Heat source not...

Page 23: ...n re start and if the water starvation condition remains present the pump will then stop operation after a 1 minute period 6 The pump will remain in the off condition for a period of 5 minutes 7 The p...

Page 24: ...should illuminate if the pump has been correctly wired z z Isolate the mains electrical power supply from the pump z z Re fit the terminal box lid ensuring no cables are trapped z z Re fit the four t...

Page 25: ...not start then slowly move the magnet up and down to a position that exceeds the extent of the reed clamp The pump should instantaneously start at some point during this extent of movement If this do...

Page 26: ...dence must be supplied that the product has been purchased within the guarantee term prior to the date of claim such as proof of purchase or the pump serial number This guarantee is in addition to you...

Page 27: ...co uk and complete a short form which will enable visitors to find your contact details on our web site installer finder Alternatively use your smartphone to scan this QR code and go straight to the f...

Page 28: ...BS EN 61000 3 3 BS EN 61000 4 2 BS EN 61000 4 3 BS EN 61000 4 4 BS EN 61000 4 5 BS EN 61000 4 6 BS EN 61000 4 11 1999 519 EC BS EN 62233 2011 65 EU IT IS HEREBY CERTIFIED THAT THE STUART ELECTRIC MOTO...

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