Stuart Turner CH 4-30 FL Installation, Operation & Maintenance Instructions Manual Download Page 1

Installation, Operation & Maintenance 

Instructions

Please leave this instruction booklet with the owner as it contains important 

guarantee, maintenance and safety information

Read this manual carefully before commencing installation.

This manual covers the following products suitable for 230/1/50 supply.

CH 4-30 FL

Pt. No. 46578

Pt. No. 46578 EXP

CH 4-40 FL

Pt. No. 46596

Pt. No. 46596 EXP

CH 4-50 FL

Pt. No. 46605

CH 4-60 FL

Pt. No. 46606

FOR POSITIVE HEAD APPLICATIONS ONLY

50 Hz

CE compliant product

2

STUART

Summary of Contents for CH 4-30 FL

Page 1: ...and safety information Read this manual carefully before commencing installation This manual covers the following products suitable for 230 1 50 supply CH 4 30 FL Pt No 46578 Pt No 46578 EXP CH 4 40 F...

Page 2: ...flow is available of at least 1 l min If you wish to boost both hot and cold services then CH Boostamatic models must be used for further details contact TechAssist Inlet pressures to the pump and am...

Page 3: ...nce shall not be made by children without supervision z z Maximum head closed valve CH 4 30 FL 25 metres CH 4 40 FL 36 metres CH 4 50 FL 50 metres CH 4 60 FL 62 metres z z The motor casing can become...

Page 4: ...cal standard IEC 60335 1 It is essential that prior to any disturbance of this internal wiring all cable routing and securing details are carefully noted to ensure re assembly to the same factory patt...

Page 5: ...y slightly from the picture above Fig 1 IMPORTANT With the pump removed from its packaging check for any damage prior to installation If any damage is found contact Stuart Turner Ltd within 24 hours o...

Page 6: ...witch the reed must be secured to the body Fig 2 z z Firstly feed the tie wrap through the retainer on the reed switch ensuring that the tie wrap serrations are facing outwards Fig 3 z z Locate the re...

Page 7: ...a minimum gravity flow of at least 1 l min through all outlets to be pumped D Pipework general 1 18 Secure pipework Ensure pipework to and from pump is independently supported clipped to prevent forc...

Page 8: ...l operating conditions Care must be taken to ensure it cannot be touched during operation 2 15 Water retention Site the pump in a location where in the unlikely event of a water leak any spillage is c...

Page 9: ...st be permanently connected to the fixed wiring of the mains supply using the factory fitted supply cord via a dedicated double pole switched fused spur off the ring main 3 17 Wiring of connection uni...

Page 10: ...sturbance of this internal wiring all cable routing and securing details are carefully noted to ensure re assembly to the same factory pattern is always maintained 3 21 If the supply cord is to be cha...

Page 11: ...erformance Pipework should only reduce to 15 mm when entering terminal fitting 4 12 Isolating valves Separate isolating valves non restrictive must be fitted to allow easy pump service 4 13 Inline str...

Page 12: ...ds b Re seal vent plug nipping tight The pump is now ready to start 4 24 Starting a Switch on power and open terminal fitting b Open and close all outlets in turn associated with the pump allowing wat...

Page 13: ...tainless steel Performance Maximum head closed valve 25 metres 36 metres 50 metres 62 metres Performance 50 l min 21 metres 30 metres 45 metres 56 metres Performance 100 l min 13 metres 17 metres 31 m...

Page 14: ...nufacturers instructions No hot water Air locked water feed Vent hot water pump of air Check cold feed to hot water cylinder Check water level in cold water tank and that all stopcocks and isolating v...

Page 15: ...is no contact with any of the internal parts of the terminal box z z Briefly reconnect the mains power supply to the pump the power on light should illuminate if the pump has been correctly wired z z...

Page 16: ...e value or operation of the pump Reasonable evidence must be supplied that the product has been purchased within the guarantee term prior to the date of claim such as proof of purchase or the pump ser...

Page 17: ...17 7 Stuart Turner Stuart Turner TechAssist 44 0 800 31 969 80 Stuart Turner Ltd...

Page 18: ...18 6 6 11 9 0 8 6 12 4 9...

Page 19: ...19 1 4 11 22 60 6...

Page 20: ...6605 CH 4 60 FL 50 Hz 46606 WRAS 1601035 WRAS CE 67 A 68 A 69 A 70 A 25 36 50 62 50 21 30 45 56 100 13 17 31 41 134 141 145 148 0 5 0 05 10 1 0 12 1 2 6 600 9 900 50 65 4 1 1 1 Continuous S1 50 1 230...

Page 21: ...21 4 22 4 23 4 24 4 25 TechAssist 44 0 800 31 969 80 Stuart Turner 10...

Page 22: ...22 4 28 4 11 15 22 4 12 4 13 0 5 4 14 4 15 4 16 4 4 17 4 18 4 19 4 4 20 4 21 z z 0 5 z z 350 0 5 10 12 8 12 0 5 10 9...

Page 23: ...23 5 3 19 3 20 1 60335 IEC 3 21...

Page 24: ...24 3 3 11 30 3 12 3 13 3 14 3 15 3 16 3 17 z z E z z N z z L 3 18 7 L E N S2 S2 M N N L S3 1 220 60...

Page 25: ...25 2 2 11 2 12 2 13 3 80 2 14 2 15 2 16 5 6...

Page 26: ...26 1 1 11 1 12 4 65 1 13 4 1 14 50 1 15 1 16 80 969 31 800 0 44 TechAssist 1 17 1 1 18 1 19 1 20 90 1 21 1 22 1 23 1 24 1 25...

Page 27: ...27 2 5 7 7 10 2 3 2 X X 4 X X 2 3 4...

Page 28: ...28 Stuart Turner Ltd 24 1...

Page 29: ...29 z z 1 60335 IEC z z Stuart Turner...

Page 30: ...30 z z Stuart Turner Limited z z z z 8 z z z z z z FL40 4 CH 42 30 FL 4 CH 27 z z z z z z z z z z 30 z z z z z z...

Page 31: ...31 30 2 Stuart CH FL 1 CH Boostamatic TechAssist 27 25 24 23 21 19 18 16...

Page 32: ...00 3 3 BS EN 61000 4 2 BS EN 61000 4 3 BS EN 61000 4 4 BS EN 61000 4 5 BS EN 61000 4 6 BS EN 61000 4 11 EMF Directive 1999 519 EC BS EN 62233 RoHs Directive 2011 65 EU WEEE Directive 2012 19 EU IT IS...

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